Craftsman 917377284 Owner’s Manual

Owner's Manual
®
6.0HORSEPOWER
20" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.377284
, Safety o Assembly o Operation
,, Maintenance o EspaSol
o Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60t79
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 13 Assembly 4 Storage 14
Operation 6 Troubleshooting 15 Maintenance Schedule 10 Repair Parts 32
Maintenance t0 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's rnanual, Sears will repair free of charge any defect in material or workmanship,
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the craftsman power mower to the nearest sears service center/department in the united states, This warranty applies only while
this product is in use in the united states. This Warranty gives you specific legal rights, and you may also have other rights which
van/from state to state,
SEARS, ROEBUCKAND CO. D/817 WA, H©FFMAN ESTATES, ILLINOIS 60179
TRAINING:
° Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop mower,
o Do not allow children to use your mower,
Never allow adults to use mower without
proper instructions,
Keep the area of operation clear of all
persons, especialiy small children and pets,
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been
dropped or damaged in any manner. Always have damage repaired before using your mower,
o De not use accessory attachments that
are not recommended by the manufac-
turero Use of such attachments may be
hazardous.
The blade turns when the engine is running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects° These objects will be thrown by the blade and can cause severe injury.
° Always wear safety glasses or eye
shields when starting and while using your mower.
Dress properly. Do not operate mower
when barefoot or wearing open sandals. Wear only solid shoes with good traction
when mowing.
Check fuel tank before starting engine. Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several minutes before filling the gas tank Clean off any spilled gasoline before starting the engine
Always make wheel height adjustments before starting your mower_ Never
attempt to do this while the engine is running.
o Mow only in daylight or good artificial
light,
OPERATION:
Keep your eyes and mind on your mower
and the area being cut. Do not let other interests distract you.
o Do not mow wet or slippery grass. Never
run while operating your mower. Always
be sure of your footing _ keep a firm hold
on the handles and walk.
° Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
° Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel-covered areas
° Never direct discharge of material toward
bystanders nor allow anyone near the mower while you are operating it.
° Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the spark plug wire and keep it away from the
spark plug to prevent accidental starting.
o Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating your
mower.
o Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
° Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required.
° Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow exces-
sively steep slopes Use caution when operating the mower on uneven terrain
or when changing directions - maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or
other safety devices in place,
MAINTENANCE AND STORAGE:
- Check the blade and the engine mount-
ing bolts often to be sure they are tightened properly.
° Check at1bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition.
° Keep all safety devices in place and
working.
o To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil.
o Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are
recommended by and comply with specifications of the manufacturer of your
mower.
o Always keep a sharp blade on your
mower.
° Allow engine to cool before storing in any
enclosure.
° Never store mower with fuel in the tank
inside a buildEng where fumes may reach an open flame or an ignition source such
as a hot water heater, space heater, clothes dryer, etc
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental starting when setting up, transporting,
adjusting or making repairs.
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
TheseaccessorieswereavailablewhenthislawnmowerwasproducedTheyarealso
available at most Sears retail outlets and service centers Most Sears stores can also order
repair parts for you, when you provide the model number of your fawn mower, Some of these
accessories may not apply to your lawn mower
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BLADES
v--'_--., m,
MULCHER KiTS
FOR
SIDE DISCHARGE
GRASS CATCHERS
LAWN IvlOWERS
AIR FILTERS
BLADEAOA ERS WREELS
A
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
Read these instRjctions and this manual in its
entirety before you attempt to assemble or
operate your new lawn mower. Your new lawn mower has been assembled at the factory with
the exception of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc. necessary to complete the assembly have been placed in the parts bag
To ensure safe and proper operation of your lawn mower, all parts and hardware you
assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower. o Cut down two end corners of carton and lay
end panel down flat.
- Remove all packing materials except padding between upper and lower handle
and padding holding operator presence control bar to upper handle.
o Roll lawn mower out of carton and check
carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS NOT TO PINCH OR
DAMAGE CONTROL CABLES.
Raise handles until lower handle section locks into place in mowing position.
o Remove protective padding, raise upper
handle section into place on lower handle and tighten both handle knobs,
o Remove handte padding holding operator
presence control bar to upper handle
° Your lawn mower handfe can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment section of this manual,
4
NOTE: For shipping purposes, the rear wheels on your lawn mower are not adjusted to the same position as the front wheels°
Before operating mower adjust all wheels to the same cutting height position
Operator presence control bar
Upper Jft up
Lift
Mowing position
Lower handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher, To convert to bagging or discharging: o Open rear door and remove muicher plugo
Store mulcher plug in a safe place,
. You can now install catcher or optional
clipping deflector.
, To return to mulching operation, install
mulcher plug into discharge opening of mower,
Muche_ b
CAUTION: Do not run your fawn mower without mulcher plug in place or approved
clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped
open.
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER° Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments_ Save this manual for future
These symbols may appear on your lawn mower or in Eiterature supplied with the
producL Learn and understand their meaning.
CAUTION ENGtNE ENGINE FAST SLOW CHOKE FUEL OiL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cabte
""_,.. Operator presence control bar
Drive control lever
Starter handle
Grass
Handle knob
Engine oil cap w/dipstick
Housing
Mulcher plug
Gasoline filler cap
Engine speed control
Primer Drive cover
Wheel adjuster
(on every wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the [J.S Consumer Product Safety Commis-
sion: The b!ade turns when the en_nei s running. ......................................
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine. Starter handle- used for starting the
engine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower. Engine speed control - located on the
side of the engine which allows you to select either fast or slow engine speed.
Mulcher plug - must be removed to convert to bagging or discharging opera-
tion.
6
3-
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower without mulcher plate in place and door closed or without an approved clipping
deflector or grasscatcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
ENGINE SPEED The engine speed is controlled by a lever
located on the side of the engine_ Fast position is for starting the engine, normal cutting, and better grass bagging_ Slow
position is for light cutting, trimming and
fuel economy_
ENGINE ZONE CONTROL CAUTION: Federal regulations require an
engine control to be installed on this lawn mower in order to minimize the risk of
blade contact injury, Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the eng!ne is running,
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower°
_ ngine speed
Lower Wheels for High Cut Plate Tab
Lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER ° Close the flip lid_ Flip lid must be closed
while operating lawn mower.
Lift the rear door on the mower housing and place the grass catcher frame onto
the formed tabs on the rear door hinge brackeL
° The grass catcher is secured to the lawn
mower housing when the rear door is lowered onto the grass catcher frame.
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Rear door
Hinge Grass catcher bracket frame
control lever
j_ Primer
TO ADJUST CUTTING HEIGHT
= Raise wheels for low cut and lower
wheels for high cut.
Adjust cutting height to suit your requirements° Medium position is best for most lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move
wheel up or down to suit your require- mentso Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever°
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs_
Formed tabs
TO EMPTY GRASS CATCHER
To remove grass catcher, release operator presence control bar to stop
engine.
- Lift up rear door and remove the grass catcher by the handle°
NOTE: Do not drag the bag when emp- tying; it will cause unnecessary wear.
DRIVE CONTROL o Self-propelling is controlled by holding the
operator presence control bar down to the handle and pushing the drive control lever
forward until it clicks; then release the drive
control lever.
Forward motion will stop when the operator
presence control bar is released, To stop forward motion without stopping engine,
release the operator presence control bar slightly until the drive control disengages.
Hold operator presence control bar down to
handle to continue mowing without self-
propelling°
To keep drive control engaged when turning comers, push down on handle and lift front
wheels off ground while tuming lawn mower.
To engage disengaged drive control
BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in the
engine. o Be sure mower is level and area around oil
fill is clean.
Remove engine oil cap w/dipstick and fill to
the full line on the dipstick.
Use 20 ozso of oil, For type and grade of oil
to use, see "ENGINE" in Customer
Responsibilities section of this manual,
° Pour oil slowly. Do not over fill. . Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
° To read proper level, tighten engine oil cap
each time.
° Reinstall engine oi! cap and tighten. o Change the oil after every 25 hours of
operation or each season. You may need to
change the oi! mere often under dusty, dirty
conditions.
GAS ° Fill fuel tank. Use fresh, dean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 clays to assure fuel freshness_
Operator presence control bar "\.
f
Drive control
IMPORTANT: When operating in temperaturesbelow 32°F(0°C), use fresh, clean winter grade gasoline to help insure
good cold weather starting WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol
or methanol) can attract moisture which leads
to separation and formation of acids during
storage, Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank filler
neck, Do not overfill. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an
open flame_ TO START ENGINE
o To start a cold engine, push primer three (3)
times before trying to start, Use a firm push. This step is not usually necessary when
starting an engine which has already run for a few minutes,
. Move engine speed control lever to fast
position._
° Hold operator presence control bar down to
the handle and pull starter handle quickly_
Do not allow starter rope to snap back..
To stop engine, release operator presence control bar°
NOTE: In cooler weather it may be necessary
to repeat priming steps° In wannet weather over priming may cause flooding and engine
will not start. Ifyou do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
Engine oil cap w!
Gasoline filler cap dipstick
\
MOWING TIPS
o Under certain conditions, such as very tall
grass, it may be necessary to raise the height of cut to reduce pushing effort and to
keep from overloading the engine and leaving clumps of grass clippings.
For extremely heaw cutting, reduce the width of cut and raise the rear of the lawn
mower housing one (1) wheel adjuster
setting higher than the front for better discharge of grass.
For better grass bagging and most cutting conditions, the engine speed should be set
in the fast position
o When using a rear discharge lawn mower in
moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce
ground speed (pushing speed) and/or run the lawn mower over the area a second
time
o If a trail of grass clippings is left on the dght
side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap
to collect the clippings c)nthe next pass.
o Keep top of engine around starter clear and
clean of grass clippings and chaff. This will hefp engine air flow and extend engine life.
= Pores in cloth grass catchers can become
filled with dirt and dust with use and catchers will collect less grass, To prevent
this, regularly hose catchers off with water and let dry before using,
d}'it )
;,UI
Max. 1/3
MULCHING MOWING TIPS
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and trash. See "Cleaning" in MAINTENANCE
section of this manual.
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest
engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. At this
time the grass has dried and the newly cut
area will not be exposed to the direct sun.
= For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades.
If the lawn is overgrown it will be necessary
to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping
previously cut path and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a
second time to completely hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
° Change your cutting pattern from week to
week Mow north to south one week then change to east to west the next week° This
will help prevent matting and graining of the lawn.
9
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check for Loose Fasteners I
C[ea_Vlnspect Grass Catcher (If Equipped)
M!
Clean Lawn Mower _ .
Clean Under Drive Cover
o
(P0wer-Propefled Mowers)
Check drive be[VpuIleys
(Power-Propelled Mowers )
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
._ul ,, , , J
E v"
Check Engine Oil Levei
Change Engine Oil ....................
N
Clean Air Filter
G .....
Inspect Muffler
I
Clean or ,Replace Spark Piug
N
,E _Replace Air Filter Paper Cartridge _2 {
I - Chef, go more often when operating under a heavy' _oad or in higt'_ an_bient temperatures
2 - Service more often when operating in ditly or dusty concNJons
3 - Replace blades more often when mowing in sandy soil
4 - Charge 48 hours at end of season
i ,, ,,J_,_,,,,,,,,_,,
V'._.........
v' 1 v" ]
SERVICE DATES
I
J
--t
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence_ To receive full value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures proper air-fuel mixture and helps your
engine run better and last longer,
e Follow the maintenance schedule in this
manual.
BEFORE EACH USE o Check engine oil level.
o Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRICA-
TION CHART")_
LUBRICATION CHART
i ........ i '
(_ Engine oil
tL i
(_ Rear door
(_ Handle bracket
mounting pin
(_ Spay tubricante
(_) Refer to CUSTOMER
RESPONSIBILITIES "ENGINE"
section,
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten
the life of the self lubricating bearings. If you feel they must be lubricated, use only
a dry, powdered graphite type lubricant sparingly.
10
hinge
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.377284 SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: &0 DISPLACEMENT: 11,6 CU_ IN.
GASOLINE CAPACITY/TYPE: 1,6QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS, SPARK PLUG(GAP: ,030") CHAMPION RJ19L
VALVECLEARANCE: INTAKE: 005" - .007"
EXHAUST: .007" - 009"
SOLID STATE IGNITION
AIR GAP: .010 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space provided above
LAWN MOWER
Always observe safety rules when performing any maintenance,
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber,
o Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage,
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged blades,
TO REMOVE BLADE
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug
° Turn lawn mower on its side. Make sure
air filter and carburetor are up_
. Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt.
. Protect your hands with gloves and/or
wrap blade with heavy clothe
, Remove blade bolt by turning counter-
clockwise, Use a 9/16" box or open-end wrench.
° Remove blade and attaching hardware
(bolt, lock washer and hardened washer),
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE ° Position the blade adapter on the engine
crankshaft, Be sure key in adapter and crankshaft keyway are aligned,
° Position blade on the blade adapter
aligning the two (2) holes in the blade with the raised lugs on the adapter.
° Be sure the trailing edge ofblade
(opposite sharp edge) is up toward the engine_
° Install the blade bolt with the lock
washer and hardened washer into blade
adapter and crankshaft,
. Use block of wood between blade and
lawn mower housing and tighten the
11
blade bolt, turning clockwise
o The recommended tightening torque is
35.-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade
is balanced,
TO SHARPEN BLADE
Care should be taken to keep the blade balanced. An unbalanced blade will cause
eventual damage to lawn mower or engine.
o The blade can be sharpened with a file
or on a grinding wheel Do not attempt to sharpen while on the mower.
o To check blade balance, drive a nail into
a beam or wall Leave about one inch of
the straight nail exposed° Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in
a horizontal position° If either end of the blade moves downward, sharpen the
Crank-
Blade shaft
adapter / keyway
Blade Key...._
B,ade\
""-. '_'_..-_ i: ;_o,_,, Crank-
Hardened/ I ['b¢A_."t_j/" ......
Remove hubcaps, hairpin cotters and washers
Remove wheels from wheel adjusters,
Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive
wheel gear teeth.
Put wheels back in place.
If after cleaning, the drive wheels do not
turn freely, contact your nearest authorized service centerr
GEAR CASE o To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free
of trash build-up. Clean under the drive cover twice a season.
o The gear case is filled with lubricant to
the proper level at the factory° The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750355° Do not substitute.
ENGINE LUBRICATION
Use only high quality detergent oil rated with API service classification SF, SG or SH.
Select the oil's SAE viscosity grade according to your expected operating temperature.
washer / Trail_ _g Blade
Lockwasher edge adapter
heavy end until the blade is balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
° Check your grass catcher often for
damage or deterioration. Through normal use it will wear. If catcher needs
replacing, replace only with a manufac- turer approved replacement catcher°
Give the lawn mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time before
you mow to be sure they move freely°
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive
wheels. If necessary to clean the drive wheels,
check both front wheels.
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather, these multiMscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running
low on oil. Change the oil after every 25 hours of
operation or at least once a year if the lawn mower is not used for 25 hours in one year,,
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. Tighten oil plug securely each
time you check the oil level, TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain
oil, drain fuel tank by running engine until fuel tank is empty.
12
. Disconnectsparkplugwirefromsparkplug
andplacewirewhereitcannotcomein contactwithsparkplug.
o Removeengineoilcap;layasideonaclean
surface,
. Tiplawnmoweronitssideasshownand
drainoilintoasuitablecontainer.Rocklawn
mowerbackandforthtoremoveanyoil
trappedinsideofengine°
° Wipeoffanyspilledoilonlawnmowerand
onsideofengine.
Fillenginewithoil.Fillonlytothe"FULL"line onthedipstick.DONOToverfill°
° Replaceengineoilcap.
Reconnectsparkplugwiretosparkplug,
ontalner
AIR FILTER Your engine will not run p.ropefly and may be
damaged by using a dirty air filter.
Replace the air filter every year, more often if
you mow in very dusty, dirty conditions. TO CLEAN AIR FILTER
° Loosen screw and tilt cover to remove_
Carefully remove cartridge.
. Clean by gently tapping on a flat
surface If very dirty, replace cartridge or clean as follows: Wash in a low or non-
sudsing detergent and warm water solution° Rinse thoroughly with flowing
water from mesh side until water runs clear, Let cartridge air dry thoroughly
before using
CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge Do not use
pressurized air to clean or dry cartridge,
Back
Slots
Cartridge Cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damager
31ate
Covet
tabs
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better° Set
spark plug gap at .030 inch, CLEANING
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash°Clean the underside of your mower after each use°
CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with the spark plugo
Turn lawn mower on its side. Make sure air filterand carburetor are up. Clean the
underside of your lawn mower by scraping to remove buildup of grass and trash..
o Clean engine often to keep trash from
accumulating° A clogged engine nJnshotter and shortens engine life.
o Keep finished surfaces and wheels free of
all gasoline, oil, etc.
= We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result inshortened
engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at leasttwice a
season..Scrape underside of cover with putty knife or similar too! to remove any buildup of
trash or grass on underside of ddve cover.
13
CAUTgON" BEFORE PERFORMING
ANY SERVICE OR ADJUSTMENTS: = Retease control bar_
Make sure the blade and all moving parts have completely stopped.
o Disconnect spark plug wire from
spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your lawn mower, is provided to minimize the possibility that
objects will be thrown out the rear of the
lawn mower into the operator's mowing position, If the rear deflector becomes damaged, it should be replaced,
TO REMOVE/REPLACE DRIVE BELT o Remove drive cover. Remove belt by
pushing down on gear case pulley and
rolling belt off it.
Turn lawn mower on its side with
carburetor and fuel cap up. = Remove blade. = Remove debris shield°
o Remove belt from engine pulley on
crankshaft.
° Install new belt by reversing above
steps.
° Always use factory approved belt to
assure fit and tong life.
o To change from medium fow to medium
high position, the upper and lower handle sections will have to be turned over,
o Remove the cable clips.. o Remove the controls and operator presence
control bar from the upper handle.
° Remove the starter rope guide from the
lower handle.
o Remove hairpin cotters, ° Disconnect the lower handle from the
handle brackets
* Turn the handle over and reassemble the
hairpin cotters that have been removed
o Reassemble the starter rope guide, o Reassemble the controls and the operator
presence control bar to the upper handle CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar
is released. Do not over tighten the fasteners holding the controls to the upper
handle. , To change from medium low to high
position only the upper handle section
will have to be turned over
° To change from medium !ow to low
position, only the lower handle section
will have to be turned over..
Shipping position
Medium low Medium high
Drive
cover Belt
Push
down
TO ADJUST HANDLE Your lawn mower handle can be raised or
lowered for your mowing comfort.. Four (4) positions are available: high, medium
high, medium low and towo Handles are
shipped mounted in the medium low position.
Low
14
Lower handle
Squeeze to _'/f
_Handle
remo_
Hairpin cotter
ENGINE ENGINE SPEED Your engine speed has been factory set
Do not attempt to increase engine speed or it may result in personal injury tf you
believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and
adjustment
l bracket
CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to an authorized service center for repair and/or adjustment.
important: never tamper with the engine governor, which is factory set for proper
engine speed. Overspeeding the engine above the factory high speed setting can
be dangerous, if you think the engine- governed high speed needs adjusting, contact your nearest AUTHORIZED
service center, which has proper equipment and experience to make any
necessary adjustments.
Immediately prepare your lawn mower for storage at the end of the season or if the
unit will not be used for 30 days or more.
LAWN MOWER When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area. ° Clean entire lawn mower (See "CLEAN-
ING" in the Customer Responsibilities section of this manual)
,, Lubricate as shown in the Customer
Responsibilities section of this manual
Be sure that all nuts, bolts, screws, and
pins are securely fastened.. Inspect moving parts for damage, breakage and
wear. Replace if necessary.
. Touch up all rusted or chipped paint
surfaces; sand lightly before painting,
HANDLE
You can fold your lawn mower handle for
storage.
Squeeze the bottom ends of the lower handle toward each other until the lower
handle clears the handle bracket, then move handle forward°
Loosen upper handle mounting bolts enough to allow upper handle to be
folded back.
IMPORTANT: When folding the handle for storage or transportation, be sure to
fold the handle as shown or you may
damage the control cables.
- When setting up your handle from the storage position, the lower handle will automatically lock into the mowing
position Lower handle
Handle
,racket
Squeeze to fold
Hairpin cotter
Operator presence control bar
Upper Handle
Fold forward for storage
Fold backward
Mowing
Lower handle
position
15
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