Craftsman 917377282 Owner’s Manual

Owner's Manual
®
6.0 HOR EPOWER 22" REAR DISCHARGE
ROTARY LAWN MOWER
r
Model No.
917.377282
Safety Assembly
Operation
Maintenance
, EspaSol o Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Warranty _. 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 13 Assembly 4 Storage 14
Operation 6 Troubleshooting 15
Maintenance ScheduLe t0 Repair Parts 32 MaMtenance 10 Parts Ordering BackCover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two, years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears wilt repair free of charge any defect in material or workmanship.. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase° This Warranty does not cover:
° Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, -air cleaners and spark ptugo
- Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual
Warranty service is available by returning the craftsman power mower to the nearest sears service center/department in the unffed states. This warranty applies only while this product is in use in the united states_
This Warranty .gives you-specific legal rights, and you may also have other rights which
vary. from state to, state. SEARS, ROEBUCKAND CO.., [3/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
Read. this operator's manual carefully.. Become familiar with the controls and
know how to operate your mower
properly. Leam how to quickly stop
mower.
. Do not allow children to use your mowen
Never allow adults to use mower without
proper instructions..
- Keep the area of operation clear of all persons,, especially small children and
pets.
. Use mower only as the manufacturer
intended and as described in this manual
. Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower°
o De not use accessory attachments that
are not recommended by the manufac.
turer.o Use of such attachments may be
hazardous.
The blade turns when the engine is
running_
PREPARATION:
o Always thoroughly check the area to be
mowed and clear it of all stones, sticks, wires, bones, and other foreign objects° These objects wilf be thrown by the blade
and can cause severe injury.
,, AlWays wear safety glasses or eye
shields when starting and while using
your mower.
o Dress properly. Do not operate mower
when barefoot or wearing open sandals,
Wear only solid shoes with good traction
when mowing.
Check fuel: tank before starting engine, Do not fill gas tank indoors, when the. engine is runnin_ or when the engine is
2
hot..Allowtheenginetocoolforseveral minutesbeforefillingthegastank.Clean
offanyspilledgasolinebeforestartingthe
engine.
Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is
running, Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other
interests distract you.
Do not mow wet or slippery grass. Never run while operating your mower° Always
be sure of your footing - keep a firm hold on the handles and walk..
Do not put hands or feet near or under rotating pads, Keep clear of the discharge
opening at all times.
o Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel-covered areas.
o Never direct discharge of matedal toward
bystanders nor allow anyone near the mower while you are operating iL
° Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped,. "]"hen disconnect the spark plug wire and keep it away from the
spark plug to prevent accidental starting,
° Do not continue to run your mower if you
hit a foreign objecL Follow the procedure outlined above, then repair any damage
before restarting and operating your mower.
o Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
° Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required.
o Do not run the engine indoors_Exhaust
fumes are dangerous.
o Never cut grass by puIling the mower
towards your Mow across the face of slopes, never up and down or you might
lose your footing. Do not mow exces- sively steep slopes,, Use caution when operating the mower on uneven terrain or when changing directions - maintain
good footing..
° Never operate your mower without
proper guards, plates, grass catchei Or other safety devices in place.
MAINTENANCE AND STORAGE:
o Check the blade and the engine mount-
ing bolts often to be sure they are tightened properly,.
o Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working condition°
,, Keep all safety devices in place and
working.
° To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil..
,, Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower..
o Always keep a sharp blade on your
mower..
,, Allow engine to cool before storing in any
enclosure.
° Never store mower with fuel in the tank
inside a building where fumes may reach an open flame or an ignition source such
as a hot water heater, space heater, clothes dryer, etc..
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact
spark plug in order to prevent accidental starting when setting up, transporting,
adjusting or making repairs.. WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects; or
other reproductive harm.
3
Theseaccessorieswereavailablewhenthislawnmowerwasproduced°Theyarealso availableatmostSearsretailoutletsandServicecenters,MostSearsstorescanalsoorder
repairpartsforyou,whenyouprovidetilemodelnumberofyourlawnmower.Someofthese accessoriesmaynotapplytoyour'lawnmower.
LAWNMOWERPERFORMANCE
CLIPPING DEFLECTOR
-FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BLADE ADAPTERS
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new lawn mower. 'four new lawn mower has been assembled at the factory with
the exception of those parts left unassembled for shipping pu_oses_ All parts such as nuts,
washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.
To ensure safe and proper operalion of your
lawn mower, all parts and hardware you
assemble must be lightened securely Use the correct tools as necessary to ensure proper
tightness. TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower.. o Cut down two end comets of carton and lay
end panel down flat.
,, Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle..
MULCHER KiTS
GRASS CATCHERS
FOR
SIDE D{SCHARGE
LAWN MOWERS
AiR FILTERS
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
- Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS NOT' TO PINCH OR
DAMAGE CONTROL CABLES.
Raise handles until lower handle seclion locks into place in mowing position
Remove prote_ve padding, raise upper
handle section into place on lower handle and tighten both handle knobs_
. Remove hand!e padding holding operator
presence control bar to upper Ilandteo
o Your lawn mower handle cad be adjusted
for your mowing comfort,, Refer to "Adjust
Handle" in the Service and Adjustment section of this manual
k4
NOTE: For shipping purposes, the real wheels on your lawn mower are not adjusted
to the same position as the front wheels.. Before operating mower adjust all wheels to
the same cutting height position. Operator presence control bar
Upper
- Mowing P0sitioh
TO INSTALL ATTACHMENTS Your lawn mower Was shipped ready to be
used as a mulcher, To Convert to bagging or discharging:.
o Open rear door i_nd remove mulcher plug.
Store mulcher plug in a safe place.
You can now inst_l catcher or optional clipping deflector.
_, To return to mulching oPerat!on, install
mulcher p!ug into discharge opening of mower.. ;
Lower handle
':,: Mucher plug
CAUTION: DO not run youi" fawn mower
.withou[ m01cher plug in plb,ce Or approved. :_!ippiiig deflector Or.grass catcher in place,
NeVer atLempt to operate the lawn rfl0wer with. the rear door removed or propped
open.
5
KNOW' YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare .the illustrations witll your iawn mower to familiarize yourself
with the location of various controls and adjustments,, Save _his manual for future
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE -:ENGINE FAST SL,O'_,_'4 CHOKE
OR WARNING ON , ,. OFF
Engine zone control cable
Starter handle
G rass
Mulcher plug
Gasoline filler cap
FUE!_, OLL{i: DANGER, KEEP HANDS
" " .AND FF.ET AWAY
operator presence control bar
Drive control lever
Handle knob
Engine oil cap w!dipstick
Housing
Engine speed control
Primer
Drive cover
Wheel adjuster (on ever,/wheel)
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the [J.S_ Consumer Product Safety Commis- sion. The blade turns when the engine is runnlng.
Operator presence control bar - must be hetd down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuet from the
carburetor to the cylinder for use when
starting a cold engine. Starter hand|e., used for starting the
engine.
Drive cont[ol lever - used to engage power-propelled ronsard motion of lawn
mower,,
Engine speed control - located on the side of the engine which aIFows you to select either fast or slow engine speed.
Mulcher plug - must be removed to
convert to bagging or discharging opera-
tion.
6
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower without mulcher plate in place and door
closed or without an approved clipping deflector or grasscatcher in place Never
attempt to operate the lawn mower With the rear door removed or propped open_
ENGINE SPEED
The engine speed is controlled by a lever
located on the side of the engine Fast position is for starting the engine, normal
cutting, and better grass bagging. Slow
position is for Light cutting, trimming and
fuel economy.
ENGINE ZONE CONTROL CAUTION: Federal regulations require an
engine control to be installed on this lawn mower in order to minimize the risk of
blade contact injury. Do not under any circumstances attempt to defeat the
function of tile operator control The blade turns when the eng!ne is running.
Your' lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
Lower Wheels for High Cut Plate lab
Lever
Raise Wheels for Low Cut
TO ATTACH GRASS CATCHER
,, Close the flip lid. Flip lid must be closed
while operating lawn mower.
o Lift the rear door on the mower housing
and place the grass catcher frame onto
the formed tabs on the rear door hinge
bracket.
The grass catcher is secured to the lawn mower housing when the rear door is
lowered onto the grass catcher frame-
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
,,t,c.jjJ:_ear door
Hinge / Grass catcher bracket frame
TO ADJUST GUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut,
o Adjust cutting height to suit your
requirements. Medium position is best for most lawns.
° To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your require-
merits, Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
Formed
tabs
TO EMPTY GRASS CATCHER
To remove grass catcher, release operator presence control bar to stop engine°
,, Lift up rear door and remove the grass
catcher by the handle.
NOTE: Do not drag the bag when emp-
tying; it will cause unnecessary wear.
7
DRIVECONTROL
Self-propellingiscontrolledbyholdingthe operatorpresencecontrolbardowntothe handleandpushingthedrivecontrollever
forwarduntilitclicks;thenreleasethedrive controllever.
,, Forward motion will stop when the operator
presence control bar is released. To stop
forward motion without stopping engine,
release the operator presence control bar
slightly until the drive control disengages,
Hold operator presence control bar down to llandle to continu e mowing without self-
propelling,
- To keep dfrve control engaged when turning corners, pusl_ down on handle and lift front
wheels off ground while turning lawn
mower°
To engage disengaged drive control
BEFORE STARTING ENGINE OIL
Your lawn mower is shipped without oil in the engine°
. Be sure mower is level and area around oil
fill is clean.
. Remove engine oil cap wtdipstick and fill to
the full line on the dipstick
. Use 20 ozs. of oil. For type and grade of oil
to use, see "ENGINE" in Customer Responsibilities section of this manual..
Pour oil slowly. Do not over fill. o Check oil level before each use. Add oil if
needed,. Fill to full line on dipstick.
. To read proper level, tighten engine oil cap
each time.
o Reinstall engine oil cap and tighten_
o Change the oil after every 25 hours of
operation or each season° You may need to change the oil more often under dusty, dirb¢
conditions.
GAS ° Fill fuel tank. Use fresh, ciean, regular
unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantflies that can be used
within 30 days to assure fuel freshness,.
Operator presence
control bar "\\
"%D,v.o D,ve
conlrot "" control
Drive control
IMPORTANT: When operating in
temperaturesbelow 320F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting
WARNING: Experience indicates that alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads
to separation and formation of acids during
storage° Acidic gas can damage the fuel
system of an engine while in storage,, To avoid
engine problems, the fuel system should be emptied before storage of 30 days or longer° Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are empty,. Use freshfuel next season See
Siorage Instructions for additional information_
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur..
CAUTION: Fill to bottom of gas tank filler
neck, Do not overfill. Wipe off any spilled oil or fuel, Do not store, spill or use gasoline near an
open flame,
TO START ENGINE
To start a cold engine, push primer three (3)
times before trying to start. Use a firm push. This step is not usually necessary when
starting an engine which has already run for
a few minutes.
- Move engine speed control lever to fast position.
- Hold operator presence control bar down to
the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
° To stop engine, release operator presence
control bar.
NOTE: In cooler weather it may be necessary
to repeat priming steps. In warmer weather
over priming may cause flooding and engine
will not start If you do flood engine, wait a few
minutes before attempting to start and do not repeat priming steps.
Engine oil cap w/
Gasoline filler cap .._.I- dipstick
MOWING TIPS
o Under certain conditions, such as very tall
grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and
leaving clumps of grass clippings.
,, For extremely heavy cutting, reduce time
width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster
setting higher than the front for better discharge, of grass.
o For better grass bagging and most cutting
conditions, the engine speed should be set in,the fast pos[tion_
o When using a rear discharge lawn mower in
moist, heavy grass, dumps of cut grass may not enter the grass catcher. Rei::iuce
ground speed (puShing speed) and/or run the lawn mower over the af_eaa.second
time. -.... :_-:
If a trail of grass Clippings is left on the right side of a rear discharge tawn mower, mow
in a clockwise direction with a.small overlap
to collect the clippings on th.e next pass.,
° Keep top of engine around Staffer clear and
clean of grass clippings and chaff_This wi!!
help engine air flow and extend engine life,
° Pores in cloth grass catchers can become
filled with dirt and dust with use and catchers will collect less grass. To prevent
this, regularly hose catchers off with water and let dry before using.
Max,, 1/3
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash_ See "Cleaning" in MAINTENANCE section ofthis manual.
. The special mulching blade wilt recut the
grass clippings many times and reduce them in size so that as they fall onto the
lawn they wil[ disperse into the grass and. not be noticed. Ais0, the mulched grass Will
biodegrade quickly to provide nutnents for
the lawn: Always mulch with your highest
engine (blade) speed as this will provid e the best recutting action of the blades.
,, Avoid cutting youl: lawn when it is weL Wet
grass tends to form clumps and interferes
with the mulclhing action,. "The best time to mow your _lawn is the eady aftemo6n, At this
time the grass has dried and the newly cut
area wilt not be exposed Io the direct sun.
. Forbest results, adjiJst the lawn mower
cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the !awn is overgrown it will be necessary
tOraise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched
grass. For extremely heavy mulching, reduce your width of cut by overlapping
previously cut path and mow slowly_
,, Certain types of grass and grass conditions
may require that an area be mulched a second time to completely hide the
clippings. When doing a second cut, mow across or perpendicular to the tirstcut path°
,, Change your cutting pattern from week to
week_ Mow north to south one week then change to east to west the next week,. This will help prevent matting and graining of the
lawno
I. V'
El Replace Air Filler Paper Cartridge V' 2
t - Chang_ moie often when operagng undor a heavy load or in high ambient tomperalums. 2 - Service more olton wlten operallng (n d_y _r dusty condElom_
3 * Replace blades mote often when mov,4ngin sandy salt. 4 -.Charge 48 hours a! end of season
GENERAL RECOMMENDATIONS The warranty on this lawn mower does not
cover items that have been subjected to operator abuse or negligence. To receive
ful! value from the warranty, operator must maintain mower as instructed in this
manual.
Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season. . Once a year, replace the spark plug,
replace air filter' element and check blade for wear, A new spark plug and
clean!new air fleer element assures proper air-fuel mixture and helps your'
engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level,
Check for loose fasteners,.
LUBRICATION Keep unit well lubricated (See "LUBRICA-
TION CHART").
LUBRICATION CHART
Rear door
(_ Handle bracket
mounting pin
(_) Spay lubricanle
Refer to CUSTOMER
RESPONSIBILITIES "ENGINE" section.
I[VtPORTANT: Do not oil or grease plastic wlleel bearings. Viscous lubricants
wilt attract dust and dirt that will shorten the life of the self lubricating bearings, if
you feel they must be lubricated, use only
a dry, powdered graphite type lubricant sparingly.
10
hinge
PRODUCT SPECmFRCATIONS
MODEL NUMBER 917.377282 SERIAL NUMBER
DATE OF PURCHASE HORSEPOWER: &0 DISPLACEMENT: It.6 CUo IN_ GASOLINE CAPACITY/TYPE: 1.6QUARTS
. UNLEADED REGULAR
OIL TYPE (API-SFiSG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OtL CAPACITY: 20 OZ& SPARK PL.UG(GAP: .,030") CHAMPION RJ19L
VALVECLEARANCE: INTAKE: _005" - .007"
EXHAUST_ .007"- .009" SOLID STATE IGNITION AIR GAP: .010 IN.
BLADE BOLT TORQUE: 35..40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space provided above,
LAWN MOWER
Always observe safety rules when
performing any maintenance.
TIRES
. Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
- Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
BLADE CARE For best results, mower blade must be
kept sharpo Replace bent or damaged blades.
TO REMOVE BLADE = Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug,
Turn lawn mower on its side, Make sure
air filter and carburetor are up.
° Use a wood block between blade and
mower housing to prevent btade from turning when removing blade bolt.
Protect your hands with gloves and/or wrap blade with heavy cloth°
o Remove blade bolt by turning counter-
clockwise, Use a 9/16" box or opemend wrench.
o Remove blade and attaching hardware
(bolt. lock washer and hardened washer),
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE ° Position the blade adapter on the engine
crankshaft° Be sure key in adapter and crankshaft keyway are aligned.
- Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter,
. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine_
° Install the blade bolt with the lock
washer and hardened washei' into blade adapter and crankshaft.
Use block of wood between blade and lawn mower housing and tighten the
1I
bladebolt,turningclockwise.
. The recommendedtighteningtorqueis
35-40ft. Ibs..
IMPORTANT: Blade bolt is grade 8 heat
treated,
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade
is balanced. TO SHARPEN BLADE
Care should be taken to keep the blade balanced.. An unbalanced blade will cause
eventuat damage to lawn mower or engine°
" The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
_, To check blade balance, drive a nait into
a beam or wall Leave abouf one inch of the straight nail exposed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position,. If either end of f.tle blade moves downward, sharpen the
Crank-
Blade shaft
adapter keyway
/
bolt-.... X _.... "{_r_.:
"--.. _-::.3::*,'.--._1, "_'_:,, , Crank-
.... ./1 ...._,i't_¢,,j_ snar_
washer / Trailing Blacle
Lockwashe_r edge adapter
Remove hubcaps, hairpin COtters and
: w&&14drs.
o Remove wheels from wheel adjusters, ° Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth.
° Put wheels back in place.
if after cleaning, the drive wheels do not turn freely, contact your nearest :
authorized service center.
GEAR CASE
o To keep your drive system working
properly, the gear case and area around the drive should be kept clean and flee
of trash build-up. Clean under the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factoi-y, The only time the lubricant needs attention is if
service has been performed on the gear case,
o If lubricant is required, use only Texaco
Starplex Premium t Grease, Part No,.
750355. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with
API semvice classification SF, SG or SH. Select the oil's SAE viscosity grade according
to your expected operating temperature.
04
cO
04 r_
¢O
"t'-
O")
ILl
z
..J
Izl
0 0
ill
N
o
Z
heavy end until the blade is balanced,.
GRASS CATCHER o The grass catcher may be hosed witfl
water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use it will wear. If catcher needs replacing, replace only with a manufac o turer approved replacement catcher.
Give the lawn mower model number
when ordering,
DRIVE WHEELS
Check front drive wheels each time. before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel
area and must be cleaned to free drive wheels. :
If necessary to clean the drive wheels, check both front wheels.
NOTE: Although multi-viscosity oils (5W30, IOW30 etc.) improve starting in cold weather,
these multi-viscosity oits will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently 1o avoid possible engine damage from running
low on oil,, Change the oil after every 25 hours of
operation or at least once a year if the lawn mower is nor.used for 25 hours in one year. Check the crankcase oil level before starting
the engine and after each five (5) hours of continuous use. Tigh_ten oil plug .securely each time you check the oil level,
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drair_fuel tank by running e,ngine until fuel tank is empty.
t2
5
t_
t- 0
,, Disconnect spark plug wire from spad( plug
and place wire where it cannot come in
contaci with spark plug.
Remove engine oil cap; lay aside on a clean surface.
Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn
mower back and forth to remove any oil trapped inside of engine..
o Wipe off any spilled oil on lawn mowe( and
on side of engine.
o Fiti engine with oil Fill.only to the "FULL" line
on the dipstick., DO NOT overfill
. Replace engine oil.cap. _: , Reconnect Spark plug wir_to spark Plug.
' i;-I :___ ........ ...,Co tata.er
,.
AIR FILTER Your engine will not run property and may be
damaged by using a dirty air filter,, Replace the air filter every year, more often if
you mow in very dusty, dirty conditions,
TO CLEAN AIR FILTER
,, Loosen screw and tilt cover to remove. ,, Carefully remove cartridge,.
° CIean by gently tapping on a fiat
surface° If very did.y, replace cartridge or clean as follows: Wash in a low or non-
sudsing detergent and warm water
solution,, Rinse thoroughly with flowing
water from mesh side until water runs
clear. Let cartridge air dry thoroughly before using,,
CAUTION: Pet[oleurn solvents, such as
kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge, Do not use
pressurized air to clean or dry cartridge.
Back
Sfots
Li
Cartridge Cover
plate
Cover tabs
MUFFLER
Inspect and replace corroded muffler as it
could create a fire: hazard, and/or damage.
SPARK PLUG
Change youi:spark plugeachyeado make
your.. engipe start easier and run better. Set.
spark-plug gap at .030 inch:
CLEANING
IMPORTANT: For bes( performance, keep mower housing Tree ofbuilt-up grass and trash. Clean the underside of your mower after
each use.
CAUTION: Disbonnect spark plug wire from spain, plug and place v¢irewhere it cannot
come _nc:ontact with the spark plug_
- Turn lawn mower on its side. Make Sure air
filter and carburetor are up. Clean the underside of your lawn mower by scraping
to remove buildup of grass and fLrash.
. Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
o Keep finished surfaces and wheels free of
all gasoline, oil, etc,,
,, We do not recommend using a garden
hose to clean fawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep waterout_
Water inengine can result in shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season.. Scrape underside of cover with putty knife or similar tool to. remove any buildup of
trash or grass on underside of drive cover_
t 3
CAUTION; BEFOREPERFORMING
ANYSERVICEORADJUSTMENTS: o Releasecontroibar.
o .Makesurethebladeandallmoving
palls havecompletelystopped°
o Disconnectsparkplugwirefrom
sparkplugandplacewhereit cannot comein contactwithplug,
LAWN MOWER
TO ADJUSTCU'FTINGHEIGHT
See"TOADJUSTCUTTINGHEIGHT*'in theOperationsectionofthis manuaL
REARDEFLECTOR Thereardeflector,attachedbetweenthe
rearwheelsofyourlawnmower,is :
provided to minimize the possibility that objects will be t.hrown out the rear of the:
lawn mower into the operator's mowing position, If the rear deflector becomes
damaged, it should be replaced.. TO REMOVE/REPLACE DRIVE BELT
o Remove drive cover. Remove belt by
pusI_ing down on gear case pulley and
.rolling belt off it.
° Turn lawn mower on its side with
carburetor and fuel cap up.
° Remove blade. = Remove debris shield.
o Remove belt from engine pulley on
crankshaft.
° Install new belt by reversing above
steps,
° Always use factory approved belt to
assure fit and long life,
,, To change from medium low to medium
high position, the upper and lower handle
sections will have to be turned over,
° Remove the cable clips, o Remove the controls and operator presence
control bar from the upper handle°
o Remove the starter rope guide from the
lower handle°
o Remove hairpin cotters,. o Disconnect the lower handle from the
handle brackets,.
o Turn the handle over and reassemble the
hairpin cotters that have been removed,
,, Reassemble the starter rope guide, o Reassemble the controls and the operator
presence control bar to the upper handle,
CAUTION: The operator' presence
control bar must pivot freely to permit blade brake engagement when control bar
is re_eased. Do not over tighten the fasteners holding the controls to the upper
handle, ,, To change from medium low to high
position onty the upper handle section will have to be turned over°
° To change from medium Iow to low
position, only the lower handle section
will have to be turned over.
Shipping position
Medium ]ow Medium high
Drive cover Belt
Push .t
down TO ADJUST HANDLE Your lawn mower handle can be raised or
lowered for your mowing comfort.. Four (4) positions are available: high, medium
high, medium low and low. Handles are shipped mounted in the medium Iow
position.
Low
High
14
Lower handle
Squeeze to remove
Handle bracket
Hairpin cotter
ENGINE
ENGINE SPEED
"four engine speed has been factory sol
Do not attempt to increase engine speed
or it may result in pelsonal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an
authorized service center for repair and adjustment,
CARBURETOR
'four carburetor is not adjustable. If your
engine does not operate properiy due to suspected carburetor problems, take your
lawn mower to an authorized service center for repair and/or adjustment.
important; never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can
be dangerous, if you think the engine- governed high speed needs adjusting,
contact your nearest AUTHORIZED service center, which has proper
equipment and experience to make any
necessary adjustments.
immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more,
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etco Store in a clean, dry area. o Clean entire lawn mower (See "CLEAN-
ING" in the Customer Responsibilities
section of this manual),
. Lubricate as shown in the Customer
Responsibilities section of this manual
° Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect moving parts for damage, breakage and
wear. Replace if necessary°
Touch up all rusted or chipped paint surfaces; sand lightly before painting°
HANDLE You can fold your lawn mower handle for
storage. ° Squeeze the bottom ends of the lower
hand]e toward each other until the lower handle clears the handle bracket, then
move handle forward,
Loosen upper handle mounting bolts
enough to allow upper handle to be folded back,
IMPORTANT_ When folding the handle
for storage or transportation; be sure to fold the handle as shown or you may
damage the control cables.
When setting up your handle from the storage position, the lower handle wilt
automatically lock into the mowing position Lower handle
Handle
racket
Squeeze to fold
Hairpin cotter
Operator presence conlrol bar
Upper Handle _-_y //_/
Fold forward __,/'_
lorsterago J
__! iA" Fold
.: ....... :. j,.k"7
__; t'\ backward
__ Mowing
Lower handle position
15
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