Craftsman 917377261 Owner’s Manual

SE_ARS
®
MODELO NO. 917.377261
o Assembly o Operation
o Customer
Responsibilities
MANUAL DEL DUENO
oAdjustments o Repair Parts
Caution:
Read and Follow all Safety Rules
and Instructions Before Operating This Equipment
159795 03,2197 REV,1 VBL
IMPRESO EN LOS ESTADOS UNIDOS
SAFETY RULES
_Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MiNIMiZE THE RISK OF INJURY. YOUR UNIT IS
EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE
CONTROLS UNDER ANY CIRCUMSTANCES.
TRAINING:
Read this operator's manual carefully. Become familiar with
the controls and know how to operate your mower propedy Learn how to quickly stop mower'.
Do not allow children to use your mower Never allow adults to use mower without proper instructions
Keep the area of operation clear of all persons, especially small children and pets
Use mower only as the manufacturer intended and as de- scribed in this manual
Do not operate mower if ithas been dropped or damaged in any manner Always have damage repaired before using
your mower Do not use accessory attachments that are not recommended
by the manufacturer. Use of such attachments may be hazardous
The blade turns when the engine is running
PREPARATION:
Always thoroughly check thearea to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects These objects will be thrown by the blade and can cause
severe injury Always wear safety glasses or eye shields when starting and
while using your mower
Dress properly Do not operate mower when barefoot or
wearing open sandals Wear only solid shoes with good
traction when mowing
Check fuel tank before starting engine. Do not fill gas tank
indoors, when the engine is Iunning or when theengine is hot
Allow the engine to cool for several minutes before filling the gas tank Clean off any spilled gasoline before starting the
engine Always make wheel height adjustments before starting your
mower. Never attempt to do this while the engine is running Mow only in daylight or good artificial light
OPERATION:
Keep your eyes and mind on your mower and the area being
cut Do not let other interests distract you
Do not mow wet or slippery grass Never run while operating
your mower. Always be sure of your footing - keep afirm hold
on the handles and walk Do not put hands or feet near or under rotating parts. Keep
clear of the discharge opening at all times Always stop the engine whenever you leave or are not using
your mower, or before crossing driveways, walks, roads, and any gravel-covered areas
Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it
Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental
starting
Do not continue to run your mower ifyou hit a foreign object Follow the procedure outlined above, then repair any dam-
age before restarting and operating you mower Do not change the governor settings or overspeed the
engine Engine damage or personal injury may result Do not operate your mower if it vibrates abnormally Exces-
sive vibration is an indication of damage; stop the engine, safely check forthe cause of vibration and repair as required
Do not run the engine indoors Exhaust fumes are danger- ous
Never cut grass by pulling the mower towards you Mow across the face of slopes, never up and down or you might
lose your footing Donot mow excessively steep slopes. Use caution when operating the mower on uneven terrain orwhen changing directions - maintain good footing
Never operate your mower without proper guards, plates, grass catcher or other safety devices in place
MAINTENANCE ANDSTORAGE:
Check the blade and the engine mounting bolts often to be sure they ale tightened properly
Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condi-
tion Keep all safety devices in place and working
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil
Check grass catcher often for deterioration and wear and
replace worn bags Use only replacement bags that are recommended by and comply with specifications of the
manufacturer of your mower Always keep a sharp blade on your mower
Allow engine to cool before storing in any enclosure Never store mower with fuel in the tank inside a building
where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc
Look for this symbol to point out im- portant safety precautions. It means
A
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it can- not contact spark plug in order to pre-
vent accidental starting when setting
up, transporting, adjusting or making repairs.
,A WARNING
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears Lawn Mower. It has been designed, engineered and manufac- tured to give you tile best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department We have competent, well- trained technicians and the proper tools to service or repair
this lawn mower. Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES".
MODEL NUMBER 917.377261
SERIAL NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING
IYOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 6 DISPLACEMENT: 11.5 CU IN
GASOLINE CAPACITY 1.6QUARTS
AND TYPE: UNLEADED REGULAR
OILTYPE (APFSF/SG): SAE 30 (ABOVE 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 20 OZS SPARK PLUG: CHAMPION RJ19LM
GAP: 030")
VALVE CLEARANCE: INTAKE: .005"
EXHAUST: 007"
SOLID STATEIGNITION AIR GAP: 010 IN
BLADE BOLTTORQUE: 35-40 FT. LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agraement is available on this producL Contact your nearest Sears stora for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules..
o Follow a regular schedule in maintaining, caring for and using your lawn mower o Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase. This Warranty does not cover:
o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts,
air cleaners and spark plug_
o Repairs necessary because of operator abuse ornegligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATE& THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATE& This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state,
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOME R RESPONSIBILITIES ..................... 3, 12-14
WARRANTY ................................................................... 3
ASSEMBLY ................................................................... 6
OPERATION .................................................................. 8
MAINTENANCE SCHEDULE ...................................... 12
INDE×
A
Accessories ....................................... 5
Adjustments:
Carburetor ................................. 16
Drive Belt ................................. 15
Engine Speed .......................... 16
Handle Height ........................ 16
Height of Cut ............................... 9
Air Filter:
Replacement ..............................14
Service ............................................14
Assembly ............................................. 6
B
Blade:
Sharpening ............................... 13
Replacement ........................... 13
C
Controls:
Drive Control .............................. 8
Engine Zone Control ................ 8
Engine Speed Control .............. 8
Operator Presence
Control Bar, ............................ 8
Customer Responsibilities,,, 3, 12-14
Air' Filter .................................. 14
Blade Care/Replacement ...... 13
Drive Wheels ......................... 13
Engine ..................................... 14
Lubrication ............................. 14
Spark Plug ............................. 14
Cutting Levels ................................ 9
Engine:
Air Filtel ................................. 14
Oil Change .............................. 14
Oil Level ........................................14
Oil Type .................................... 14
Starting .......................................10
Stopping .....................................10
Storage .................................. 16
Fuel:
Capacity ...................................... 3
Storage ..........................................16
Type ........................................... 10
Handle Adjustment:
Assembly .................................... 6
Cutting Height .......................... 16
Lubrication:
Engine .................................. 14
Lawn Mower .......................... 12
Maintenance Agreement ...................3
Maintenance Schedule ....................12
Mowing Tips .................................. 10
Oil:
Engine .................................... 12
Storage .................................. 16
SERVICE AND ADJUSTMENTS ................................. 15
STORAGE ................................................................... 17
TROUBLESHOOTING ................................................. 18
REPAIR PARTS - LAWN MOWER ........................ 19-23
REPAIR PARTS - ENGINE .................................... 24-29
PARTS ORDERING/SERVICE .................................... 30
E
F
H
L
IV]
0
Operation:
Drive Control ............................ 9
Engine Control .............................9
Grass Catcher .............................9
Mower, ..................................... 9
Operator Presence
Control Bar .............................. 9
Options:
Accessories ............................... 5
R
Repair Parts:
Engine .....................................24-29
Lawn Mower. ...................... 19-23
Responsibilities, Customer, 3, 12-14
S
Safety Rules .........................................2
Service and Adjustments ............. 15
Carburetor .............................. 16
Drive Belt ................................. 15
Engine Speed .......................... 16
Handle ............................................16
Spark Plug ...................................... 14
Specifications ................................. 3
Speed Control:
Engine ...................................... 8
Starting the Engine ......................... 10
Stopping the Engine .................... 10
Storage ............................................. 16
T
Trouble Shooting Chart .....................18
W
Warranty .............................................. 3
4
LAWN ACCES$ORUE$
These accessories were available when this lawn mower was produced_ They are also available at most Sears retail outlets and service centers, Most Sears stores can also order repair parts for you, when you provide the model number of your lawn
mower, Some of these accessories may not apply to your lawn mower,
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
BLADES
GRASS CATCHERS
FOR
SIDEDISCHARGE
LAWN MOWERS
AIR FILTERS
BLADE ADAPTERS WHEELS
GAS CANS
SPARK PLUGS
ENGINE OIL
5
ASS
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn
mower Your new lawn mower has been assembled atthe
factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers,
bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness_
TO REMOVE LAWN MOWER FROM CARTON
Remove loose parts included with mower
o Cut down two end corners of carton and lay end panel
down flat. Remove all packing materials except padding between
upper and lower handle and padding holding operator presence control bar' to upper handle.
Roll lawn mower out of carton and check carton thor-
oughly for additional loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES
Raise handles until lower handle section locks into place in mowing position_
Remove protective padding, raise upper handle sec- tion into place on lower handle and tighten both handle
knobs.
Remove handle padding holding operator presence contro! bar to upper handle_
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual
TO INSTALL ATTACHMENTS
(See Fig. 2)
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:
, Open rear door and remove mulcher plug. Store
mulcher plug in a safe place.
You can now install catcher or optional clipping deflec- tor.
To return to mulching operation, install mulcher plug
into discharge opening of moweL
OPERATOR PRESENCE CONTROLBAR
UPPER
LIFTUP
MOWING POSITION
LOWER HANDLE
FIG. 1
FIG. 2
CAUTION: Do not run your lawn mower without mulcher plug in place or ap-
proved clipping deflector or grass catcher' in place. Never attempt to op-
erate the lawn mower with the rear door removed or propped open,
6
OPERATBON
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER, Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments, Save this
manual for future reference,
i
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning,
CAUTION
OR WARNING
ENGINE ZONE CONTROL CABLE
STARTER HANDLE
ENGINE ENGINE FAST SLOW CHOKE FUEL
ON OFF
OIL DANGER, KEEP HANDS
AND FEET AWAY
OPERATOR PRESENCE CONTROL BAR
DRIVE CONTROL LEVER
ENGINE OIL CAP W/DIPSTICK
COVER
MULCHER PLUG
PRIMER
FIG. 3
,DJUSTER
(ON EACH WHEEL)
HOUSING
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U,S+ Consumer Product Safety Commission+ The blade turns when the engine is running,
OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to stop the
engine, PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine, STARTER HANDLE - used for starting the engine_
DRIVE CONTROL LEVER - used to engage power-pro- pelled forward motion of lawn mower,
ENGINE SPEED CONTROL - located on the side of the engine which allows you to select either fast (._) or slow
(_) engine speed MULCHER PLUG - must be removed to convert to bagging
or discharging operation
7
OPERATION
The operation of any lawn mower can resultinforeign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses oreye shields while operating your
I mask over the spectacles or standard safety glasses.
lawn mower or performing any adjustments or repairs. We recommend a wide vision safety
HOW TO USE YOUR LAWN MOWER
CAUTION: Do not run your lawn mower without mulcher plate in place and door closed orwithout an approved clipping deflector or grasscatcher in place,
Never attempt to operate the lawn mower with the rear door removed or
propped open.
ENGINE SPEED (See Fig. 4)
The engine speed is controlled by a lever located on the side of the engine_ Fast ('_) position is for starting the
engine, normal cutting and better grass bagging, Slow (_) position isfor light cutting, trimming and fuel economy.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the
risk of blade contact injury, Do not under any circumstances attempt to defeat the function of the operator con- trol. The blade turns when the engine is
running.
Your lawn mower is equipped with an operator pres- ence control bar which requires the operator to be
positioned behind the lawn mower handle to start and operate the lawn mower_
ENGINE SPEED
LOWER WHEELS PLATE TAB FOR HIGH CUT
RAISE WH_
FOR LOW CUT
LEVER
FIG. 5
TO ATTACH GRASS CATCHER (SEE FIG. 6)
o
CIosethe fliplid, Flip lid must be closed while operating
lawn mower.
o
Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear
door hinge brackeL The grass catcher is secured to the lawn mower
housing when the rear door is lowered onto the grass catcher frame,
CAUTION: Do not run your lawn mower without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear
door removed or propped open,
REAR DOOR
BRACKET
GRASS CATCHER
FRAME
CONTROL LEVER
PRIMER
FIG. 4
TO ADJUST CUTTING HEIGHT (See Fig. 5)
o Raise wheels for low cut and lower wheels for high cut.
Adjust cutting height to suit your requirements. Me-
dium position is best for most lawns_
° To change cutting height, squeeze adjuster lever to-
ward wheel. Move wheel up or' down to suit your
requirements. Be sure all wheels are in the same setting.
NOTE: Ad uster is properly positioned when plate tab inserts into hole in lever. Also, 9-position ad usters (if so
equipped) allow lever to be positioned between the p ate tabs.
FORMED
TABS
FIG. 6
TO EMPTY GRASS CATCHER (SEE FIG. 7)
o To remove grass catcher, release operator presence
control bar to stop engine_
* Lift up rear' door and remove the grass catcher by the
handle.
o Do not drag the bag when emptying; it will cause
unnecessary wear.
8
OPERATMON
FIG. 7
DRIVE CONTROL (See Fig. 8)
Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing
the drive contiol lever forward until it clicks; then release the lever.
Forward motion will stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages, Hold operator presence control bar down to handle to con- tinue mowing without self-propelling_
To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground
while turning lawn mower.
OPERATORPRESENCE
\_ \ I CONTROLBAR
CONTROL"
TO ENGAGE DRIVE CONTROL
DRIVE CONTROL plSENGAGED
FIG. 7
BEFORE STARTING ENGINE
OIL (See Fig. 9)
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area around oil fill is clean, Remove engine oil cap w/dipstick and fill to the full line
on the dipstick. Use 20 ozs of oil. For type and grade of oil to use see
ENG NE" in Customer Responsibilities section of this
manual Pour oil slowly. Do not over fill
, Check oil level before each use. Add oil if needed. Fill
to full line on dipstick, To read proper level, tighten engine oil cap each time
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of operation or each season. You may needto change the oil more often under dusty, dirty conditions_
GAS (SEE FIG. 9)
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. De not mix oil
with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness
WARNING: Experience indicates that alcohol blended fuels (called gasohel or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-
age of 30 days or longer Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season.. See Storage Instruc- tions for additional information. Never use engine or
carburetor cleaner products in fuel tank or permanent damage may occur
TO START ENGINE
To start a cold engine, push primer three (3) times
before trying to start, Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes.
Move engine speed control lever to fast (,t_) position_
Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter
rope to snap back_
To stop engine, release operator presence control bar
NOTE: In cooler weather it may be necessary to repeat
priming steps. In warmer weather over priming may cause flooding and engine will net start, If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps,
GASOLINE FILLER CAP
FIG. 9
ENGINE OIL CAP
9
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