Craftsman 917377220 Owner’s Manual

Owne[,s Manual
6.75 HORSEPOWER 22!_i!,iREARDISCHARGE
POWER PROPELLED
ROTARY LAWN MOWE
Model No.
917.377220
Safety
G
....:i_:Spa6ol :
o Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, tL 60179
Visit our Craftsman website: www_sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ............................................. 10
Product Specifications .......................... ! 1
Service and Adjustments .........................14
Storage .................................................... 16
Troubleshooting .................................... 17
Repair Parts ........................................... 37
Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubdcated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.
If this Craftsman Lawn Mower is used for commercial or renlal purposes, thts warranty applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
o Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific !ega! rights, and you may also have other rights which
vary from state to state.
SEAF3S,ROEBUCKAND CO,, 1_/817WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require Operator ': ;:.... ' ,, Do not operate mower If it has been
presence controls to minimize the
risk of injury. Your unit is equipped
with such controls. Do not attempt to defeat the function of the operator presence controls under any
circumstances, TRAINING"
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower.
° Do not allow children to use your mower_
Never allow adults to use mower without
proper instructions.
° Keep the area of operation clear of all
persons, especially small children and pots.
° Use mower only as the manufacturer
intended and as described in this manual,
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
o Do not use accessory attachments that
are not recommended by the manufac- turer. Use of such attachments may be
hazardous,
The blade turns when the engine is running,
PREPARATION: ° Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury.
o Always wear safety glasses or eye
shields when starting and while using your mower.
° Dress properly. Do not operate mower
when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing.
Checkfueltankbeforestartingengine, Donotfill gastankindoors,whenthe engineis runningorwhenthe engineis hot.Allowtheengineto coolfor several
minutesbeforefitltngthegastank.Clean offanyspilledgasolinebeforestarting
the engine.
Alwaysmakewheelheightadjustments beforestaffingyourmower.Never
attempttodothiswhiletheenginets
running.
Mow only in daylight or good artificial light,
OPERATION=
Keep your eyes and mind on your mower and the area being cut. Do not let
other interests distract you.
° Do not mow wet or slippery grass. Never
run while operating your mower_ Always be sure of your footing -- keep a firm
hold on the handles and walk.
° Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
o Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel--covered area&
,o Never direct discharge0f material o.
toward bystanders nor allow anyone near the mower while you are operating
, Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the
spark plug wire and keep it away from
the spark plug to prevent accidental
starting.
Do not continue to run your mower if you hit a foreign object. Follow the procedure
outlined above, then repair any damage before restarting and operating you
m owe ro
, Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally_ Excessive vibration is an
indication of damage; step the engine,
safely check for the cause of vibration and repair as required.
o Do not run the engine indoors, Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. MOw across the face of slopes, never up and down or you might lose your footing_ Do not mow excessively steep slopes. Use caution
when operating the mower on uneven terrain or when changing directions --
maintain good footings1
Never operate your mower without proper guards, plates, grass catcher or other safety devices inplace.
MAINTENANCE AND STORAGE;
Check the blade and the engine mounting bolts often to be sure they are
tightened properly.
° Check all belts, nuts and screws at
frequent intervals for proper tightness to be sure mower is in safe working
condition.
° Keep all safety devices in place and
working.
° To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil
° Check grass catcher often for deteriora-
tion and wear and replace worn bags, Use only-replacement bags that are recommended by and comply with specifications of the manufacturer of
your mower.
o Always keep a sharp blade on your
mower.
° Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignition source such as a hot water heater,
space heater, clothes dryer, etc.
&Look for this symbol to point out important safety precautions. It means
CAUTtON!!! BECOMEALERTI!! YOUR SAFETY IS iNVOLVED.
&CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
&WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.
These accessories were available when thb fawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower, Some of these accessories may not apply to your lawn mower,
LAWN MOWER PERFORMANCE
CL|PP]NG DEFLECTOR
FORREAR,,,DI,SCHARGELAWNMOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
i, ....................
LAWN MOWER MAINTENANCE
__, GRASS CATCHERS
MULCHER KITS
SIDE DISCHARGE
LAWN MOWERS
FOR
,,11
STABILIZER....
GAS CANS
MUFFLERS ............................
BELTS BLADES
BLADE ADAPTERS
Read these instructionsand this manual in its entirety before you attempt to assemble or
operate your new lawn mower. IMPORTANT; This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe engine. Your new lawn mower has been assembled
at thefactory with the exception of those parts left unassembted for shipping purposes. All parts such as nuts, washers, bolts, etc.,
necessary tocomplete the assembly have been placed in the parts bag. Toensure safe and proper operation of your lawn mower, all parts and hardware you assemblemust be tightenedsecurely. Use the correct toolsas necessary to ensure proper tightness.
i llll L
AIR FILTERS
,,i ,lli
TO REMOVE LAWN MOWER FROM
WHEELS
SPARK PLUGS
ENGINE OIL
CARTON
o Remove loose parts included with mower.
o Cut down two end comers of carton and
lay end panel down flat,
* Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
o Roll lawn mower out of carton and check
carton thoroughly for additional loose parts,
Li L I IJ,I
2
HOWTO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
Raise handtes until lower handle section locks into place in mowing position.
o Remove protective padding, raise upper
handle section into place on lower handle and tighten both handre knobs,
o Remove handle padding Holding operator
presence control bar to upper handle.
Your lawn mower handle can be adjusted foryour mowing comfort, Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual
Operator presence contr bar
Upper handle "-.......
Lift up
Mowing
position
Lower handle
TO INSTALL A'TTACHMENTS
Yourlawn mower was shipped ready _obe used as a mulcher, To convertto bagging or,
discharging:
o Open rear door and remove mulcherplug.
Storemuk_herplug in & safe place,
You can now installcatcher or optional clipping ,deflector,
o To return to mt)tchingoperation, install
mulcher plug if_todischarge opening of mower.
TO PREPARE BATTERY NOTE: Your battery must be charged
before you can start your lawn mower,
Disconnect engine battery connector (male) from battery connector (female)
o Connect battery charger connector
(male) to battery connector (female)_
o Plug battery charger into 110 volt ArC.
outlet.
° Leave battery charger connected for 24
hours before starting your engine for
thefirst time.
After charging, connect engine connec°, tor (male) to battery connector (female),
Your engine has an integral alternator for partial charging. Connect your battery charger to charge battery as required, IMPORTANT: The engine alternator will
r;ot charge a discharged battery, At the end of the mowing season the battery should be charged for 48 hours to
protect the battery during winter storage. .&CAUTION: .Always.disconnect the
engme connector [mate) from the battery connector (female) to prevent accidental starting when transporting or storing, your
lawn mower after the season.
Engtne Battery connector charger
(MaTe)
Batter
charger connector
Battery connector (Female)
(Male)
Mulcher plug
.&CAUTION: Do not run your lawn mower without mulcher plug in place or approved clipping deflector or grass catcher In place. Never attempt to operate the lawn mower with the rear
door removed or propped open,
5
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the location of various contro s and adiuslments_ Save this manua for future reference.
These symbols may appear on your lava1 mower or in literaturesupplied v4ththe product, Learn and
u_d theremeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR t/V.A__.R.NINGON ........ OFF .......................... AND FEET AWAY
Key Start Switch
Engine zone control cable
Auxiliary starter handle
Grass catcher
Mulcher plug
Engine oil cap wl
dipstick
-\
Operator presence control bar
Drive control lever
Handle knob
Gasoline cap
:Primer
Housing
cover
IMPORTANT: This lawn mower isshipped
WITHOUT OiL OR GASOLINE in the engine. Wheel adjuster
ME_s cPsc SAFETY REQUIREME_ITS' '" ...........................................
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the UoS. Consumer Product Safety Commission. The blade
turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the engine.
Release to stop the engine,
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine,
Auxiliary starter handle - usedfor starting the engine,
Drive control lever- used to engage power° propelled forward motion of lawn mower. Mulcher plug - must be removed toconvertto bagging or discharging operation.
(on each wheel)
Key start switch- used to start the engine,
6
mower can result in foreign
The operation of any lawn
objects thrown into the eyes, which can result in severe eye damage° Always wear safety glasses or eye shields
while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance, Speed is not
adjustable. ENGINE ZONE CONTROl;
_CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
o Your lawn mower _sequipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
o Raise wheels for low cut and lower wheels
for high cut,
Adjust cutting height to suit your require- ments. Medium position is best for most
lawns.
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements, Be sure all
wheels are in the same setting, NOTE: Adjuster is properly positioned when plate tab inserts into hole in fever, Also, g-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut
TO ATTACH GRASS CATCHER o Lift the rear door of the lawn mower
and place the grass catcher frame side
hooks onto the door pivot pins.
° The grass catcher is secured to the
lawn mower housing when the rear door is lowered onto the grass catcher
frame. _CAUTION: Do not run your lawn mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with the rear door removed or propped open.
Pivot pins r door
Grass catcher handle
Catcher frame side
hook
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame handle.
° Remove grass catcher with clippings
from under lawn mower handle.
a Empty clippings from bag using both
frame handle and bag handle,
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
/
Bag handle
frame handle
catcher
Raise Wheels for Low Cut
DRIVE CONTROl.
Self-propelling is controlled by holding the operator presence control bar down to the handle and pusNng the drive
control lever forward until it clicks; then release the lever.
Forward motion will stop when the operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive controI disengages. Hold
operator presence control bar down to handle to continue mowing without self- propelling.
° To keep drive control engaged when
turning corners, push down on handle and liftfront wheels off ground while
turning lawn mower.
Operator presence controi bar
_ /\ Drive \_\ _\\ I:. control
To engage drive control disengaged
Drive oontrol
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline w'_ha minimum of 87 octane. Do not mix o;Iwithgasoline, Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness° &WARNING: Experience indicates that alcohol blended fuels (called gasoho] or
using ethanol or methanol) can attract moisture which Ieads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur,
&CAUTION: Fill to bottom of gas tank
fiiler neck. Do not overfill Wipe off any
spilled oi! or fuel. Do not store, spill or use gasoline near an open flame.
Englne OHcap Gasoline filler cap
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped w'_thoutoil in the
engine.
* Be sure mower is level and area around oil
fillis clean.
, Remove engine oilcap and fillto the full
line on the dipstick. NOTE'. Allow oil to settle down into engine for accurate dipstick reading.
. Engine holds 20 ozs. of oil. Fortype and
grade of oil to use, see "ENGINE" in
Maintenance section of this manual°
o Pour oilslowly. Do not over fill. , Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
* To read proper level, tighten engine oil cap
each time.
, Reinstall engine oi! cap and tighten. o Change the oil after every 25 hours of
operation or each season° You may need to change the oil more often under dusty, dirty conditions.
TO START ENGINE
o To start a cold engine, push primer three
(3)times before tryingto start. Use afirm push. This step is not usually necessary
when starling an engine which has
already run for a few minutes°
, Hold operator presence control bar
down to the handle.
Turn electric start key clockwise to crank engine.
IMPORTANT: Do not crank engine more not crank engine more than five
continous seconds between eack time you try to start. Wait 5 to 10 seconds
between each attempt,
To start engine using the auxiliary starter handle, follow the steps above. Exchange the use of the start key for
starter handle. Pull starter handle quickly. Do not allow starter rope to
snap back.
8
Tostop engine,releaseoperator presencecontrolbar°
NOTE:In coolerweatherit maybe necessaryto repeatprimingstep& In warmerweatheroverprimingmaycause floodingandenginewillnot start. Ifyou dofloodengine,waitafew minutes
beforeattemptingto startanddo not repeatprimingsteps.
MOWING TIPS
, Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and!or run the lawn mower over the area a second
time°
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
o For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mew in
a clockwise direction with a small overlap to collect the clippings on the
next pass°
o Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
o Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: Forbest performance, keep mower housing free of built-up grass and trash. See "Cleaning" in Maintenance section
of this manual°
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the lawn they will disperse into the grass and
not be noticed. Also, the mulched grass will biedegrade quickly to provide nutrTents for the lawn. Always mulch with your highest engine (blade) speed as thiswill
provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun,
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades. Ifthe lawn is overgrown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading the eng!ne and leaving clumps ef mulched grass. For extremely
heavy mulching, reduce your width ofcut by overlapping previously cut path and mow slowly.
Certain types of grass and grass cond_ons may require that an area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow across or perpendicular to the first cut path.
° Change your cutting pattern from week to
week. Mow north to south one week then change to east to west the next week, This
will help prevent ma_ng and graining of the lawn.
Max 1/3
9
Check for Loose Fasteners
i Clean/inspect Grass Catcher
(If Equipped)
M Clean Lawn Mower
(Power-Propelred Mowers)
O Clean Under Drive Cover
Check drive belt/pulleys
_ (Power-Pro_e,!!edMowers)
Check/Sharpen/Replace Blade
LubricationChart
Clean Battery'Recharge
IE!ectrlostart Mowers)
E Check Engine OIl Level
N __o!_ __
G Clean Air Filter
I !nspeot Muffler
N clean or RepLaceSpark Plug
E Replace Air Filler Paper Cartridge
I - Ghange more olton when operatlng under a heavy load or tn htgh ambie#,l lemperalures_
2-Servlcemoleoltenwhenopotat_r_Indirty or dosly conditions
3 ..Replacebladesmoreellen whenrnr_wtngInsart_ysell,
4 - Charge 4S hours at end of season,
GENERAL RECOMMENDATIONS The warranty on this lawn mower does
not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain mower as
instructed in this manual. Some adjustments will need to be made
periodically to propedy maintain your unit. All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your engine run better and last longer.
Follow the maintenance schedule in
this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRICA-
TION CHART")°
,,,, ,
(_ Wheel adjuster
\
L'_ Handle bracket mounting pln
(_) Spray lubricant (_) Refer to Maintenance "ENGINE" section
IMPORTANT: Do not oil or grease plastic wheel bearings, Viscous lubricants will attract
dust and dirt that will shorten the life of the self lubricating bearings. If you feel they must be
lubricated, use onty a dry, powdered graphite type lubricant sparingly..
V' V'4
V2
LUBRICATIONCHART
Brake
spring bracket
Rear door hinge
I0
PRODUCT SPECIFICATIONS
SERIALNUMBER
DATE OF PURCHASE
_iASOLINE CAPACITY/TYPE: i,5 QUARTS
OIL TYPE (API-SF/SG!SH):
OIL CAPACITY:
SPARK PLUG (GAP: .030") ....
VALVE CLEARANCE:
BLADE BOLT TORQUE;
The model and serial numbers will be found on a decal attached to the" rear of t_e - lawn mower housing.Record both serial number and date of purchase in space
provided above.
,,,,,,,,,,,,,,,_ ,,,,,,,,
UNLEADED REGULAR SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
20 OZS.
CHAMPION RJ19LM OR J19LM INTAKE: .004 - °008
EXHAUST: .004- .008
35-40 FT. LBS.
LAWNMOWER
Always observe safety rules when performing any maintenance.
"nRES
Keep tires free of gasoline, o31,or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts,sharp objects and other hazards that may cause
tire damage°
BLADE CARE
For best results, mower blade must be kept sharp, Replace bent or damaged
blades.
TO REMOVE BLADE
° Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Turn lawn mower on its side. Make sure air filter and carburetor are up.
° Use a wood block between bIade and
mower housing to prevent blade from turning when removing blade bolt.
Protect your hands with gloves and/or wrap blade with heavy cloth.
Remove blade bolt by turn}ng counter- clockwise_.
Remove blade and attaching hardware (bolt, lock washer and hardened washer)_
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter. The key must be in good condition to work
propedyo Replace adapter if damaged. TO REPLACE BLADE o Position the blade adapter on the .
engine crankshaft. Be sure key in adapter and crankshaft keyway are
aligned.
= Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
o Be sure the trailfng edge of blade
(opposite sharp edge) is up toward the
engine_
o Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
o Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. lbs.
1'1'
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade
is balanced_ Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or
engine. o The blade can be sharpened with a fife
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed, Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced. Crank
Blade shaft ada
Key
Blade
Crank
bolt shaft
Loc_ Blade washer Hardened edge adapter
washer
GRASS CATCHER
° The grass catcher may be hosed with
water, but must be dry when used.
, Check your grass catcher often for
damage or deterioration. Through normal use itwill wear. Ifcatcher needs replacing,
replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time before
you mow to be sure they move freely. The wheels not turning freely means
trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free
drive wheels. If necessary to clean the drive wheels,
check both front wheels. ° Remove hubcaps, hairpin cotters and
washers.
Remove wheels from wheel adjusters.
- Remove any trash or grass cuttings from inside the dust cover, pinion andl
or drive wheel gear teeth.
o Put wheels back in place.
- If after cleaning, the drive wheels do
not turn freely, contact your nearest authorized service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
sewice has been performed on the gear case.
If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute_
ENGINE LUB RIOATION
Use only high quality detergent oil rated
with AP1 service classification SF, SG or
SH, Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES , L
[ T_F ERKfURE RANGE ./,.NTICJPATED BEFORE NF.XT OIL CHANGE j
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils wilt result in increased oll consumption when used above 32_F, Check your engine oil level more frequently to avoid possible engine damage from running
low on oil. Change the oil after every 25 hours of
operation or at least once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil
level
12
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain 0it, drain fuel tank by running engine until fuel tank is empty.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
° Remove engine oil cap; lay aside on a
clean surface.
o Tip lawn mower on its side as shown and
drain oil into a suitable container. Rock lawn mower back and forth to remove any
oil trapped insideof engine.
Wipe off any spilled oil on lawn mower and on side of engine.
° Fillengine withoil. Fill only to the "FULL"
line onthe dipstick. DO NOT overlie
o Reptace engine oil cap,
Reconnect spark plug wire to spark plug.
Container
AIR FILTER Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter every year, more
often if you mow in very dusty, dirty conditions. Do not wash air filter.
TO CHANGE AIR FILTER o Remove the aii' filter by turning clock-
wise to the stop and pull away from
collar, o Remove filter from inside Of cover. o Clean the inside of the cover and the
collar to remove any dirt accumulation,
Insert new filter into cover.
Put air filter cover and filter into collar aligning the tab with the slot.
o Push in on cover and turn counter-
clockwise to tighten, Trun
Collar clockwise to
remove
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG
Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the underside of
your mower after each use.
_&OAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark
plug. o Turn lawn mower on its side. Make sure air
filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
o Clean engine often to keep trash from
accumulating. A c_ogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oit,etc°
° We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water ouL Water in engine can result in shortened
engine life,
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with putty
knife or similar tool to remove any build-up of trash or grass on underside of drive cover.
Air filter
Air filter cover
counter
clockwise
to tighten
13
,.If,CAUTION: Before performing any
service and adjustments: , Release control bar and stop engine.
= Make sure the blade and all moving
parts have completely stopped.
- Disconnect spark plug wire from spark plug and place where it cannot come in
contact with plug.
LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the rear
wheets of your lawn mower, is provided to minimize the possibility that objects wilt be
thrown out the rear of the lawn mower into the operator's mowing position, tfthe rear
deflector becomes damaged, it should be replaced.
TO REMOVE/REPLACE DRIVE BELT 6 Remove drive cover. Remove belt by
pushing down on gear case pulley and roll beltoff.
Turn lawn mower on its side with carbure-
tor and fuel cap up.
- Remove blade,
R6move debris shield. ° Remove belt from engine pulley on
crankshaft.
Install new belt by reversing above steps.
Always use factory approved belt to assure
fit and long life.
Drive cover
TO ADJUST HANDLE
The upper handle may be adjusted to four (4) different height positions, o Loosen both handle knobs only enough
to allow the upper handle to pivot to the desired adjustment position.,
o Tighten both handle knobs securely,
Handle Knob
Handle Knob
TO ASSEMBLE GRASS CATCHER
Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
Slip vinyl bindings over frame°
NOTE: tf vinyl bindings are too stiff, hold
them in warm water for a few minutes. If bag gets wet, let it dry before using.
_,CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Belt
Push down
Catcher frame
handle
opening
I4
ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment.
CARBURETOR
Your carburetor has a n6n_-adjustable fixed main jet for mixture control If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT; never tamper with the
engine governor, which is factory set for
proper engine speed° Overspeeding the
engine above the factory high speed setting can be dangerous, if you think the
engine-governed high speed needs adjusting, contact your nearest authorzed service center, which has proper
equipment and experience to make any
necessary adjustments.
15
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