Owne[,s Manual
6.75 HORSEPOWER
22!_i!,iREARDISCHARGE
POWER PROPELLED
ROTARY LAWN MOWE
Model No.
917.377220
Safety
o Assembly
o• Operation
G
....:i_:Spa6ol :
o Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, tL 60179
Visit our Craftsman website: www_sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ............................................. 10
Product Specifications .......................... ! 1
Service and Adjustments .........................14
Storage .................................................... 16
Troubleshooting .................................... 17
Repair Parts ........................................... 37
Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubdcated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or renlal purposes, thts warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
o Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific !ega! rights, and you may also have other rights which
vary from state to state.
SEAF3S,ROEBUCKAND CO,, 1_/817WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require Operator ': ;:.... ' ,, Do not operate mower If it has been
presence controls to minimize the
risk of injury. Your unit is equipped
with such controls. Do not attempt to
defeat the function of the operator
presence controls under any
circumstances,
TRAINING"
• Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
° Do not allow children to use your mower_
Never allow adults to use mower without
proper instructions.
° Keep the area of operation clear of all
persons, especially small children and
pots.
° Use mower only as the manufacturer
intended and as described in this
manual,
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
o Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous,
• The blade turns when the engine is
running,
PREPARATION:
° Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
o Always wear safety glasses or eye
shields when starting and while using
your mower.
° Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
• Checkfueltankbeforestartingengine,
Donotfill gastankindoors,whenthe
engineis runningorwhenthe engineis
hot.Allowtheengineto coolfor several
minutesbeforefitltngthegastank.Clean
offanyspilledgasolinebeforestarting
the engine.
• Alwaysmakewheelheightadjustments
beforestaffingyourmower.Never
attempttodothiswhiletheenginets
running.
• Mow only in daylight or good artificial
light,
OPERATION=
• Keep your eyes and mind on your
mower and the area being cut. Do not let
other interests distract you.
° Do not mow wet or slippery grass. Never
run while operating your mower_ Always
be sure of your footing -- keep a firm
hold on the handles and walk.
° Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
o Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--covered area&
,o Never direct discharge0f material o.
toward bystanders nor allow anyone
near the mower while you are operating
, Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from
the spark plug to prevent accidental
starting.
• Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
m owe ro
, Do not change the governor settings or
overspeed the engine. Engine damage
or personal injury may result.
• Do not operate your mower if it vibrates
abnormally_ Excessive vibration is an
indication of damage; step the engine,
safely check for the cause of vibration
and repair as required.
o Do not run the engine indoors, Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. MOw across the face of
slopes, never up and down or you
might lose your footing_ Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions --
maintain good footings1
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices inplace.
MAINTENANCE AND STORAGE;
• Check the blade and the engine
mounting bolts often to be sure they are
tightened properly.
° Check all belts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
° Keep all safety devices in place and
working.
° To reduce fire hazard, keep the engine
free of grass, leaves or excessive
grease and oil
° Check grass catcher often for deteriora-
tion and wear and replace worn bags,
Use only-replacement bags that are
recommended by and comply with
specifications of the manufacturer of
your mower.
o Always keep a sharp blade on your
mower.
° Allow engine to cool before storing in
any enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater,
space heater, clothes dryer, etc.
&Look for this symbol to point out
important safety precautions. It means
CAUTtON!!! BECOMEALERTI!! YOUR
SAFETY IS iNVOLVED.
&CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
&WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
These accessories were available when thb fawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower, Some of these accessories may not apply to your lawn mower,
LAWN MOWER PERFORMANCE
CL|PP]NG DEFLECTOR
FORREAR,,,DI,SCHARGELAWNMOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
i, ....................
LAWN MOWER MAINTENANCE
__, GRASS CATCHERS
MULCHER KITS
SIDE DISCHARGE
LAWN MOWERS
FOR
,,11
STABILIZER....
GAS CANS
MUFFLERS ............................
BELTS BLADES
BLADE ADAPTERS
Read these instructionsand this manual in its
entirety before you attempt to assemble or
operate your new lawn mower.
IMPORTANT; This lawn mower is shipped
WITHOUT OIL OR GASOLINE inthe engine.
Your new lawn mower has been assembled
at thefactory with the exception of those parts
left unassembted for shipping purposes. All
parts such as nuts, washers, bolts, etc.,
necessary tocomplete the assembly have
been placed in the parts bag. Toensure safe
and proper operation of your lawn mower, all
parts and hardware you assemblemust be
tightenedsecurely. Use the correct toolsas
necessary to ensure proper tightness.
i llll L
AIR FILTERS
,,i ,lli
TO REMOVE LAWN MOWER FROM
WHEELS
SPARK PLUGS
ENGINE OIL
CARTON
o Remove loose parts included with mower.
o Cut down two end comers of carton and
lay end panel down flat,
* Remove all packing materials except
padding between upper and lower handle
and padding holding operator presence
control bar to upper handle.
o Roll lawn mower out of carton and check
carton thoroughly for additional loose
parts,
Li L I IJ,I
2
HOWTO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
• Raise handtes until lower handle section
locks into place in mowing position.
o Remove protective padding, raise upper
handle section into place on lower handle
and tighten both handre knobs,
o Remove handle padding Holding operator
presence control bar to upper handle.
• Your lawn mower handle can be adjusted
foryour mowing comfort, Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual
Operator presence contr
bar
Upper handle "-.......
Lift up
Mowing
position
Lower handle
TO INSTALL A'TTACHMENTS
Yourlawn mower was shipped ready _obe
used as a mulcher, To convertto bagging or,
discharging:
o Open rear door and remove mulcherplug.
Storemuk_herplug in & safe place,
• You can now installcatcher or optional
clipping ,deflector,
o To return to mt)tchingoperation, install
mulcher plug if_todischarge opening of
mower.
TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower,
• Disconnect engine battery connector
(male) from battery connector (female)
o Connect battery charger connector
(male) to battery connector (female)_
o Plug battery charger into 110 volt ArC.
outlet.
° Leave battery charger connected for 24
hours before starting your engine for
thefirst time.
• After charging, connect engine connec°,
tor (male) to battery connector (female),
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required,
IMPORTANT: The engine alternator will
r;ot charge a discharged battery,
At the end of the mowing season the
battery should be charged for 48 hours to
protect the battery during winter storage.
.&CAUTION: .Always.disconnect the
engme connector [mate) from the battery
connector (female) to prevent accidental
starting when transporting or storing, your
lawn mower after the season.
Engtne Battery
connector charger
(MaTe)
Batter
charger
connector
Battery connector
(Female)
(Male)
Mulcher plug
.&CAUTION: Do not run your lawn
mower without mulcher plug in place or
approved clipping deflector or grass
catcher In place. Never attempt to
operate the lawn mower with the rear
door removed or propped open,
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the
location of various contro s and adiuslments_ Save this manua for future reference.
These symbols may appear on your lava1 mower or in literaturesupplied v4ththe product, Learn and
u_d theremeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR t/V.A__.R.NINGON ........ OFF .......................... AND FEET AWAY
Key Start Switch
Engine zone control cable
Auxiliary starter
handle
Grass catcher
Mulcher plug
Engine oil
cap wl
dipstick
-\
Operator presence control bar
Drive control lever
Handle knob
Gasoline cap
:Primer
Housing
cover
IMPORTANT: This lawn mower isshipped
WITHOUT OiL OR GASOLINE in the engine. Wheel adjuster
ME_s cPsc SAFETY REQUIREME_ITS' '" ...........................................
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the UoS. Consumer Product Safety Commission. The blade
turns when the engine is running.
Operator presence control bar - must be
held down to the handle to start the engine.
Release to stop the engine,
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine,
Auxiliary starter handle - usedfor starting
the engine,
Drive control lever- used to engage power°
propelled forward motion of lawn mower.
Mulcher plug - must be removed toconvertto
bagging or discharging operation.
(on each wheel)
Key start switch- used to start the engine,
6
mower can result in foreign
The operation of any lawn
objects thrown into the eyes,
which can result in severe eye damage°
Always wear safety glasses or eye shields
while operating your lawn mower or
performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance, Speed is not
adjustable.
ENGINE ZONE CONTROl;
_CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
o Your lawn mower _sequipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
o Raise wheels for low cut and lower wheels
for high cut,
• Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns.
• To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or
down to suit your requirements, Be sure all
wheels are in the same setting,
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in fever,
Also, g-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut
TO ATTACH GRASS CATCHER
o Lift the rear door of the lawn mower
and place the grass catcher frame side
hooks onto the door pivot pins.
° The grass catcher is secured to the
lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
_CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Pivot pins r door
Grass
catcher
handle
Catcher
frame side
hook
TO EMPTY GRASS CATCHER
• Lift up on grass catcher using the frame
handle.
° Remove grass catcher with clippings
from under lawn mower handle.
a Empty clippings from bag using both
frame handle and bag handle,
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
/
Bag
handle
frame handle
catcher
Raise Wheels for Low Cut
DRIVE CONTROl.
• Self-propelling is controlled by holding
the operator presence control bar down
to the handle and pusNng the drive
control lever forward until it clicks; then
release the lever.
• Forward motion will stop when the
operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly
until the drive controI disengages. Hold
operator presence control bar down to
handle to continue mowing without self-
propelling.
° To keep drive control engaged when
turning corners, push down on handle
and liftfront wheels off ground while
turning lawn mower.
Operator presence controi bar
• _ /\ Drive
\_\ _\\ I:. control
To engage
drive control disengaged
Drive oontrol
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline w'_ha minimum of 87
octane. Do not mix o;Iwithgasoline,
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness°
&WARNING: Experience indicates that
alcohol blended fuels (called gasoho] or
using ethanol or methanol) can attract
moisture which Ieads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur,
&CAUTION: Fill to bottom of gas tank
fiiler neck. Do not overfill Wipe off any
spilled oi! or fuel. Do not store, spill or
use gasoline near an open flame.
Englne OHcap Gasoline filler cap
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped w'_thoutoil in the
engine.
* Be sure mower is level and area around oil
fillis clean.
, Remove engine oilcap and fillto the full
line on the dipstick.
NOTE'. Allow oil to settle down into engine
for accurate dipstick reading.
. Engine holds 20 ozs. of oil. Fortype and
grade of oil to use, see "ENGINE" in
Maintenance section of this manual°
o Pour oilslowly. Do not over fill.
, Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
* To read proper level, tighten engine oil cap
each time.
, Reinstall engine oi! cap and tighten.
o Change the oil after every 25 hours of
operation or each season° You may need
to change the oil more often under dusty,
dirty conditions.
TO START ENGINE
o To start a cold engine, push primer three
(3)times before tryingto start. Use afirm
push. This step is not usually necessary
when starling an engine which has
already run for a few minutes°
, Hold operator presence control bar
down to the handle.
• Turn electric start key clockwise to
crank engine.
IMPORTANT: Do not crank engine more
not crank engine more than five
continous seconds between eack time
you try to start. Wait 5 to 10 seconds
between each attempt,
• To start engine using the auxiliary
starter handle, follow the steps above.
Exchange the use of the start key for
starter handle. Pull starter handle
quickly. Do not allow starter rope to
snap back.
8
• Tostop engine,releaseoperator
presencecontrolbar°
NOTE:In coolerweatherit maybe
necessaryto repeatprimingstep& In
warmerweatheroverprimingmaycause
floodingandenginewillnot start. Ifyou
dofloodengine,waitafew minutes
beforeattemptingto startanddo not
repeatprimingsteps.
MOWING TIPS
, Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and!or run the
lawn mower over the area a second
time°
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
o For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
• If a trail of clippings is left on the right
side of a rear discharge mower, mew in
a clockwise direction with a small
overlap to collect the clippings on the
next pass°
o Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
o Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS
IMPORTANT: Forbest performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in Maintenance section
of this manual°
• The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and
not be noticed. Also, the mulched grass
will biedegrade quickly to provide nutrTents
for the lawn. Always mulch with your
highest engine (blade) speed as thiswill
provide the best recutting action of the
blades.
• Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun,
• For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass
blades. Ifthe lawn is overgrown it will be
necessary to raise the height of cut to
reduce pushing effort and to keep from
overloading the eng!ne and leaving
clumps ef mulched grass. For extremely
heavy mulching, reduce your width ofcut
by overlapping previously cut path and
mow slowly.
• Certain types of grass and grass cond_ons
may require that an area be mulched a
second time to completely hide the
clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
° Change your cutting pattern from week to
week. Mow north to south one week then
change to east to west the next week, This
will help prevent ma_ng and graining of
the lawn.
Max 1/3
9
Check for Loose Fasteners
i Clean/inspect Grass Catcher
(If Equipped)
M Clean Lawn Mower
(Power-Propelred Mowers)
O Clean Under Drive Cover
Check drive belt/pulleys
_ (Power-Pro_e,!!edMowers)
Check/Sharpen/Replace Blade
LubricationChart
Clean Battery'Recharge
IE!ectrlostart Mowers)
E Check Engine OIl Level
N __o!_ __
G Clean Air Filter
I !nspeot Muffler
N clean or RepLaceSpark Plug
E Replace Air Filler Paper Cartridge
I - Ghange more olton when operatlng under a heavy load or tn htgh ambie#,l lemperalures_
2-Servlcemoleoltenwhenopotat_r_Indirty or dosly conditions
3 ..Replacebladesmoreellen whenrnr_wtngInsart_ysell,
4 - Charge 4S hours at end of season,
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Some adjustments will need to be made
periodically to propedy maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
• Follow the maintenance schedule in
this manual.
BEFORE EACH USE
Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART")°
,,,, ,
(_ Wheel adjuster
\
L'_ Handle bracket mounting pln
(_) Spray lubricant
(_) Refer to Maintenance "ENGINE" section
IMPORTANT: Do not oil or grease plastic
wheel bearings, Viscous lubricants will attract
dust and dirt that will shorten the life of the self
lubricating bearings. If you feel they must be
lubricated, use onty a dry, powdered graphite
type lubricant sparingly..
V' V'4
V2
LUBRICATIONCHART
Brake
spring
bracket
Rear door hinge
I0
PRODUCT SPECIFICATIONS
SERIALNUMBER
DATE OF PURCHASE
_iASOLINE CAPACITY/TYPE: i,5 QUARTS
OIL TYPE (API-SF/SG!SH):
OIL CAPACITY:
SPARK PLUG (GAP: .030") ....
VALVE CLEARANCE:
BLADE BOLT TORQUE;
• The model and serial numbers will be found on a decal attached to the" rear of t_e -
lawn mower housing.Record both serial number and date of purchase in space
provided above.
,,,,,,,,,,,,,,,_ ,,,,,,,,
UNLEADED REGULAR
SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
20 OZS.
CHAMPION RJ19LM OR J19LM
INTAKE: .004 - °008
EXHAUST: .004- .008
35-40 FT. LBS.
LAWNMOWER
Always observe safety rules when performing
any maintenance.
"nRES
• Keep tires free of gasoline, o31,or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts,sharp
objects and other hazards that may cause
tire damage°
BLADE CARE
For best results, mower blade must be
kept sharp, Replace bent or damaged
blades.
TO REMOVE BLADE
° Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Turn lawn mower on its side. Make
sure air filter and carburetor are up.
° Use a wood block between bIade and
mower housing to prevent blade from
turning when removing blade bolt.
• Protect your hands with gloves and/or
wrap blade with heavy cloth.
• Remove blade bolt by turn}ng counter-
clockwise_.
• Remove blade and attaching hardware
(bolt, lock washer and hardened
washer)_
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
propedyo Replace adapter if damaged.
TO REPLACE BLADE
o Position the blade adapter on the .
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
= Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
o Be sure the trailfng edge of blade
(opposite sharp edge) is up toward the
engine_
o Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
o Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs.
1'1'
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade
is balanced_
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
o The blade can be sharpened with a fife
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed, Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced. Crank
Blade shaft
ada
Key
Blade
Crank
bolt shaft
Loc_ Blade
washer Hardened edge adapter
washer
GRASS CATCHER
° The grass catcher may be hosed with
water, but must be dry when used.
, Check your grass catcher often for
damage or deterioration. Through normal
use itwill wear. Ifcatcher needs replacing,
replace only with a manufacturer approved
replacement catcher. Give the lawn
mower model number when ordering.
DRIVE WHEELS
Check front drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means
trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free
drive wheels.
If necessary to clean the drive wheels,
check both front wheels.
° Remove hubcaps, hairpin cotters and
washers.
• Remove wheels from wheel adjusters.
- Remove any trash or grass cuttings
from inside the dust cover, pinion andl
or drive wheel gear teeth.
o Put wheels back in place.
- If after cleaning, the drive wheels do
not turn freely, contact your nearest
authorized service center.
GEAR CASE
• To keep your drive system working
properly, the gear case and area
around the drive should be kept clean
and free of trash build-up. Clean under
the drive cover twice a season.
• The gear case is filled with lubricant to
the proper level at the factory. The only
time the lubricant needs attention is if
sewice has been performed on the
gear case.
• If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute_
ENGINE
LUB RIOATION
Use only high quality detergent oil rated
with AP1 service classification SF, SG or
SH, Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES , L
[ T_F ERKfURE RANGE ./,.NTICJPATED BEFORE NF.XT OIL CHANGE j
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
wilt result in increased oll consumption
when used above 32_F, Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level
12
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain 0it, drain fuel tank by running
engine until fuel tank is empty.
• Disconnect spark plug wire from spark plug
and place wire where it cannot come in
contact with spark plug.
° Remove engine oil cap; lay aside on a
clean surface.
o Tip lawn mower on its side as shown and
drain oil into a suitable container. Rock
lawn mower back and forth to remove any
oil trapped insideof engine.
• Wipe off any spilled oil on lawn mower and
on side of engine.
° Fillengine withoil. Fill only to the "FULL"
line onthe dipstick. DO NOT overlie
o Reptace engine oil cap,
• Reconnect spark plug wire to spark plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
o Remove the aii' filter by turning clock-
wise to the stop and pull away from
collar,
o Remove filter from inside Of cover.
o Clean the inside of the cover and the
collar to remove any dirt accumulation,
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
o Push in on cover and turn counter-
clockwise to tighten, Trun
Collar clockwise to
remove
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean the underside of
your mower after each use.
_&OAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
o Turn lawn mower on its side. Make sure air
filter and carburetor are up. Clean the
underside of your lawn mower by scraping
to remove build-up of grass and trash.
o Clean engine often to keep trash from
accumulating. A c_ogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free of
all gasoline, oit,etc°
° We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water ouL
Water in engine can result in shortened
engine life,
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with putty
knife or similar tool to remove any build-up of
trash or grass on underside of drive cover.
Air filter
Air filter cover
counter
clockwise
to tighten
13
,.If,CAUTION: Before performing any
service and adjustments:
, Release control bar and stop engine.
= Make sure the blade and all moving
parts have completely stopped.
- Disconnect spark plug wire from spark
plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the
Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear
wheets of your lawn mower, is provided to
minimize the possibility that objects wilt be
thrown out the rear of the lawn mower into the
operator's mowing position, tfthe rear
deflector becomes damaged, it should be
replaced.
TO REMOVE/REPLACE DRIVE BELT
6 Remove drive cover. Remove belt by
pushing down on gear case pulley and roll
beltoff.
• Turn lawn mower on its side with carbure-
tor and fuel cap up.
- Remove blade,
• R6move debris shield.
° Remove belt from engine pulley on
crankshaft.
• Install new belt by reversing above steps.
• Always use factory approved belt to assure
fit and long life.
Drive
cover
TO ADJUST HANDLE
The upper handle may be adjusted to four
(4) different height positions,
o Loosen both handle knobs only enough
to allow the upper handle to pivot to the
desired adjustment position.,
o Tighten both handle knobs securely,
Handle Knob
Handle Knob
TO ASSEMBLE GRASS CATCHER
• Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
• Slip vinyl bindings over frame°
NOTE: tf vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
_,CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
Belt
Push
down
Catcher
frame
handle
opening
I4
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
authorized service center for repair and
adjustment.
CARBURETOR
Your carburetor has a n6n_-adjustable
fixed main jet for mixture control If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT; never tamper with the
engine governor, which is factory set for
proper engine speed° Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorzed
service center, which has proper
equipment and experience to make any
necessary adjustments.
15