Craftsman 917377190 Owner’s Manual

Owner's Manual
ICR"FT=M",.,Wl
6.75 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED
ROTARY LAWN MOWER
Model No.
917.377190
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions beforeoperatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 16 Operation 6 Troubleshooting 17 Maintenance Schedule 10 Repair Parts 37 Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., 13/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence controls to minimize the risk of injury. Your unit is equipped
with such controls. Do not attempt to defeat the function of the operator presence controls under any
circumstances.
TRAINING:
Road this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower,
Do not allow children to use your mower.
Never allow adults to use mower without proper instructions.
Keep the area of operation clear of all
persons, especially small children and pets.
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before
using your mower.
Do not use accessory attachments that are not recommended by the manufac- turer. Use of such attachmentsmay be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects. These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye
shields when starting and while using your mower.
Dress properly. Do not operate mower
when barefoot or wearing open sandals. Wear only solid shoes with good traction
2
when mowing.
Check fuel tank before startingengine. Do not fill gas tank indoors,when the engine is running or when the engine is hot. Allow the engine to coolfor several minutes before filling the gas tank. Clean off any spilled gasoline before starting
the engine.
Always make wheel height adjustments
before startingyour mower. Never attempt to do this while the engine is
running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let
other interests distractyou.
Do not mow wet or slipperygrass. Never run while operating your mower. Always be sure ofyour footing -- keep a firm
hold on the handles and walk.
Do not put hands or feet near or under
rotatingparts. Keep clear of the dis-
charge opening at all times.
Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads,
and any gravel--covered areas.
Never direct discharge of material toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repairing your mower, stop the engine and make
absolutely sure the blade and all moving parts have stopped. Then disconnect the
spark plug wire and keep it away from the spark plug to prevent accidental starting.
Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you
mower.
Do not change the governor settings or overspeed the engine. Engine damage
or personal injury may result.
Do not operate your mower if it vibrates abnormally. Excessive vibration is an
indication of damage; stop the engine, safely check for the cause of vibration
and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven
terrain or when changing directions--
maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mountingbolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at frequent intervalsfor proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specificationsof the manufacturer of
your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a buildingwhere fumes may
reach an open flame or an ignition
source such as a hotwater heater, space heater, clothes dryer, etc.
_i,Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
_CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
_,WARNING
The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.
3
Theseaccessorieswereavailablewhenthislawn mower was produced. They are not
shipped with your mower. They are also availableatmostSears retailoutletsandservice centers. Most Sears storescanalso orderrepairpartsfor you,whenyou providethe model
numberof yourlawnmower. Some of these accessoriesmay notapplytoyourlawnmower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS
CLIPPING DEFLECTOR
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled at the factory with the excep_n of those parts
leftunassembled for shipping purposes. All parts such as nuts, washers, belts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to ensure proper tightness.
MULCHER KITS
SiDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
FOR
WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
TOREMOVELAWNMOWERFROM CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and lay end panel down flat.
Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton thoroughly for additional loose
parts.
4
HOWTOSETUPYOURLAWNMOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefullyso as not to pinch or damage control cables.
Raise handles until lower handle section locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower handle
and tighten both handle knobs.
Remove handle padding holding operator
presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing cemfort. Refer to "Adjust
Handle" in the Service and Adjustment section of this manual.
Operator [
bar
Upper handle
Liftup
Mowing
position
TOINSTALLA'I'rACHMENTS
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
You can now install catcher or optional
clipping deflector.
To retum to mulching operation, install
mulcher plug into discharge opening of mower. Be sure all tabs are seated
properly.
Mulcher pluc
,O,CAUTION: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or prepped open.
Lower handle
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself wi_ the location of various controls and adjustments. Save this manual for future reference.
Thesesymbolsmayappearonyour lawnrnowerorIn nteratumsuppliedwiththeproduct.Learnandundersland
theremeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone controlcable
Operator presence control bar
\
Drive control lever
Starter handle
ob
Mulcher plug
Engine oil cap w/ dipstick
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotarywalk-behind power lawn mowers conform to the safety standards ofthe American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
tums when the engine is running.
Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine. Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Pdmer
Starter handle - used for starting the engine. Drive control lever - used to engage power-
propelled forward motion of lawn mower. Mulcher plug - must be removed to convert to
bagging or discharging operation.
Gasoline cap
Housing
Wheel adjuster (on each wheel)
6
The operation of any lawn
mower can result in foreign
objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER
ENGINESPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL _I,CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any cimumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower isequippedwith an
operatorpresencecontrolbar which
requiresthe operatorto be positioned behindthe lawn mowerhandle tostartand
operatethe lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cuL
Adjust cutting height to suit your require-
ments. Medium position is best for most lawns.
To change cutting height, squeeze adjuster
lever toward wheel. Move wheel upor
down to suit your requirements. Be sure all
wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
Plate Tab
TO ATrACH GRASS CATCHER
Lift the rear door of the lawn mower and place the grass catcher frame
hooks onto the door pivot pins.
The grass catcher is secured to the lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
_.,CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or prepped open.
Grass catcher handle
Pivot "_"_' pins Catcher
frame hook
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame
handle.
Remove grass catcher with clippings
from under lawn mower handle.
Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag handle
(
Grass
frame handle
Lower Wheels for High Curt._ _
Raise Wheels for Low Cut
7
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive control lever forward until itclicks; then
release the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly untilthe drive control disengages. Hold operator presence control bar down to handle to continue mowing without self- propelling.
To keep drive control engaged when fuming corners, push down on handle
and liftfront wheels off ground while turning lawn mower.
Operator presence control bar
To engage drive Drive control control disengaged
Drive
control
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
&WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Engine oil cap Gasoline filler cap
BEFORE STARTING ENGINE OIL
Your lawn mower is shipped without oil in the
engine.
Be sure mower is level and area around oil fill is dean.
Remove engine oil cap and fill to the full
line on the dipstick.
NOTE: Allow oil to settle down into engine
for accurate dipstick reading.
Engine holds 20 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
To reed proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each seeson. You may need to change the oil more often under dusty, dirty conditions.
TO START ENGINE
To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes.
Hold operator presence control bar down to the handle and pull starter handle
quickly. DO not allow starter rope to snap back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes
before attempting to start and do not repeat priming steps.
8
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings. It may also be necessary to reduce
ground speed and/or run the lawn mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (push-
ing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
* Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS IMPORTANT: Forbestperformance,keep
mowerhousingfree ofbuilt-upgrassand trash.See "Cleaning" inMaintenancesection
ofthismanual.
The specialmulching bladewillrecutthe
grassclippingsmany timesand reduce
them in sizeso that as they faUontothe
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients lor
the lawn. Always mulch with your highest
engine (blade)speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it iswet. Wet grass tendsto form dumps and interferes with the mulching action. The best time to
mow your lawn is the early afternoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best resutts,adjust the lawn mower cuttingheightso thatthe lawn mowercuts offonlythetopone-thirdof thegrassblades.
Ifthelawn isovergrownitwillbe necessary
toraisethe heightofcutto reducepushing
effortand to keep from overloadingthe
engine and leavingdumps of mulched
grass.For ex-b'emelyheavymulching, reduceyourwidthofcutby overlapping previouslycutpath and mow slowly.
Certain typesof grass and grass conditions may requirethatan area be mulched a secondtimeto completely hidethe
clippings.When doinga secondcut,mow acrossorperpendicularto thefirstcut path.
Change yourcuttingpattemfrom week to weak. Mownorthtosouthone weekthen
changetoeast towestthe next week. This willhelppreventmatting andgrainingofthe
lawn.
9
AsYouCOMPLFrE ....
RE O RSERV,CE ERV,O
Check forLooseFasteners ¥1 I_ Clean/InspectGrass Catcher
(if Equipped) _ _
M Clean LawnMower
Clean Under DriveCover (Power-PropelledMowers) !/
_ Check ddve belgpulleys
(Power-PropelledMowers) V'
R Check/Sharpen/Replace Blade _3
LubricationChart I_
Clean Battery/Recharge IElectric Start MowersI If IV#'4
NE Check EngineOil Level
Chan_e EngineOil 5/'1.2
InspectMuffler
Clean Air Filter t_ l
N Clean or Replace Spark Plug
ReplaceAir FilterPaper Cartridge 1_2
1 - Change more often when operating under a heavy inad Or in high ambient temperatures,
2 - Sei_ice more often when operating in dirty or dusty conditioas. 3 - Replace blades more often when mowing in sandy soil,
4 - Charge 48 hours at end of season,
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this
manual. Some adjustments will need to be made
pedodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check
blade for wear. A new spark plug and oiean/new air filter element assures
proper air-fuel mixture and helps your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION Keep unit well lubdcated (See "LUBRICA-
TION CHART').
(i) Wheel adjuster
(_) Handle bracket mounting pin
(D Spray lubricant (_) Referto Maintenance "ENGINE" section.
IMPORTANT: Do not oilor grease plastic
wheel bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self lubdcaSng bearings. If you feel they must be
lubricated, use only a dry, powdered graphite
type lubricant sparingly.
LUBRICATION CHART
\ --
ine oil
Rear door hinge
10
=RODUCT SPECIFICATIONS
;ERIALNUMBER
DATE OFPURCHASE
IASOLINECAPACITY/TYPE:
)IL TYPE (API-SF/SG/SH):
OIL CAPACITY: SPARK PLUG (GAP: .030")
VALVE CLEARANCE:
SOLID STATE IGNITION AIR GAP:
BLADE BOLT TORQUE:
The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record both serial number and date of purchase in space
provided above.
1.5 QUARTS UNLEADED REGULAR
SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F)
20 OZS.
CHAMPION RJ19LM OR J19LM
INTAKE: .004 - .008 EXHAUST: .004 - .008
.0125 IN. 35-40 FT. LBS.
LAWN MOWER
Always observe safety rules when performing any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged
blades. TO REMOVE BLADE
Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
Turn lawn mower on its side. Make
sure air tilter and carburetor are up.
Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
Protect your hands with gloves and/or
wrap blade with heavy cloth.
Remove blade bolt by turning counter-
clockwise.
Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged. TO REPLACE BLADE
Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
11
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade
is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file or on a grinding wheel Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced. Crankshaft
Blade keyway
Key
Blade
Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
Put wheels back in place.
If after cleaning, the drive wheels do not turn freely, contact your nearest
authorized service center.
GEAR CASE
To keep your drive system working properly, the gear case and area
around the drive should be kept clean and free of trash build-up. Clean under
the drive cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only
time the lubricant needs attention is if service has been performed on the
gear case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION Use only high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
bolt Crank
shaft
Lock Blade
washer Hardened edge adapter
washer
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for
damage or deterioration. Through normal use itwill wear. If catcher needs replacing, replace only with a manufacturer approved
replacement catcher. Give the lawn mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, check both front wheels.
Remove hubcaps, hairpin cotters and washers.
Remove wheels from wheel adjusters. 12
.3O" .20" .10" O" 10' 29"
TEMPERAllJRE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty.
Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
Remove engine oil cap; lay aside on a clean surface.
Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of
engine.
Wipe off any spilled oil on lawn mower and on side of engine.
Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT
overfill.
Replace engine oil cap.
Reconnect spark plug wire to spark
plug.
Container
AIR FILTER
Your engine will not run properly and
may be damaged by using a dirty air
filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty conditions. Do not wash air filter.
TO CHANGE AIR FILTER
Remove the air filter by turning clockwise to the stop and pull away
from collar.
Remove filter from inside of cover.
Clean the inside of the cover and the collar to remove any dirt accumulation.
Insert new filter into cover.
Put air filter cover and filter into collar aligning the tab with the slot.
Push in on cover and turn counter- clockwise to tighten.
Turn
Collar
Clip
Slot
Tab
Air filter
Air filter cover Turn counter-
clockwise to tighten
MUFFLER Inspect and replace corroded muffler as
it could create a fire hazard and/or damage.
SPARK PLUG Change your spark plug each year to
make your engine start easier and run better. Set spark plug gap at .030 inch.
CLEANING IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the underside of
your mower after each use.
_,CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with the spark plug.
Turn lawn mower on its side. Make sure air filter and carburetor are up.
Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil,etc.
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in
shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar tool to remove any
build-up of trash or grass on underside of drive cover.
clockwise
to remove
13
_LCAUTION: Before performing any service and adjustments:
Release control bar and stop engine.
Make sure the blade and all moving
parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUNING HEIGHT" in the Operation seclJon of this manual.
REAR DEFLECTOR
The rear deflector, attachedbetweenthe rear wheels of your lawnmower,is providedto
minimize the possibilitythat objectswillbe thrownoutthe rear ofthe lawnmowerintothe
operator's mowingposition.Ifthe rear deflectorbecomes damaged, it shouldbe replaced.
TO REMOVE/REPLACE DRIVE BELT
Remove drivecover. Remove belt by pushingdownon gear case pulleyand roll
beitoff.
•Tum lawn mower on itsside with carbure- tor and fuel cap up.
Remove blade.
Remove debris shield.
Remove belt from engine pulley on
crankshaft.
Install new belt by reversing above steps.
Alwaysuse factory approvedbelt to assure
fit and longlife.
TO ADJUST HANDLE
The handle can be mounted in a high or low position. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
Remove upper handle and all parts
attached to lower handle.
Remove hairpin cotters from lower
handle bracket mounting pin.
Squeeze lower handle in to remove it from mounting pins.
Turn lower handle over to raise or lower
handle.
Squeeze lower handle in and position
holes onto mounting pins on handle bracket.
Reassemble upper handle and all parts removed from lower handle.
Mowing ., Mowing . position ,_._ position / i'
, !
a
Low position High position
Belt _[_ _!
Push ImH
downI- Inl/! iii=
¥
Lower handle
Rotate
14
TO ASSEMBLE GRASS CATCHER
Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If bag gets wet, let it dry before using.
_CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Catcher frame
handle ._ .
bindings
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an
authorized service center for repair and adjustment.
CARBURETOR
Your carburetor has a non-adjustable fixed main jet for mixture control. If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to an authorized service center for repair and/or adjustment.
IMPORTANT: never tamper with the engine governor, which is factory set for
proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous, if you think the
engine-governed high speed needs adjusting, contact your nearest authorzed
service center, which has proper equipment and experience to make any necessary adjustments.
opening
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