Craftsman 917377180 Owner’s Manual

Owner's Manual
JCRAFTSMAWJ
6.75 HORSEPOWER 22" REAR DISCHARGE
POWER PROPELLED__
ROTARY LAWN _j3WER
Model No.
917.377180
Assembly
Operation
Maintenance
Espahol
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
beforeoperatingthisequipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty Safety Rules
Assembly Operation
Maintenance Schedule Maintenance
2 Product Specifications
2 Service and Adjustments
4 Storage
6 Troubleshooting 10 Repair Parts 10 Parts Ordering
Back Ce
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintainec
lubricated, and tuned up according to the operating and maintenance instructions in tl owner's manual, Sears will repair free of charge any defect in material or workmanshi
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warrant
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only whi this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights whic vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator
presence controls to minimize the
risk of injury. Your unit is equipped
with such controls. Do not attempt to
defeat the function of the operator
presence controls under any
circumstances.
TRAINING:
Read this operator's manual carefully. Become familiar with the controls and
know how to operate your mower properly. Learn how to quickly stop
mower.
Do not allow children to use your mower. Never allow adults to use mower without
proper instructions.
Keep the area of operation clear of all persons, especially small children and
pets.
Use mower only as the manufacturer
intended and as described in this manual.
Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower.
Do not use accessory attachments tha_ are not recommended by the manufac turer. Use of such attachments may be
hazardous.
The blade turns when the engine is running.
PREPARATION:
Always thoroughly check the area to b mowed and clear it of all stones, sticks
wires, bones, and other foreign object." These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using
your mower.
Dress properly. Do not operate mower
when barefoot or wearing open sanda Wear only solid shoes with good tracti_
2 when mowing.
Checkfuel tank before starting engine. Do not fill gas tank indoors,whenthe
engine is runningor when the engine is hot. Allowthe engineto cool for several
minutesbeforefillingthe gas tank. Clean off any spilled gasoline before starting
the engine.
Always make wheel height adjustments
before starting your mower. Never attempt to do this while the engine is running.
Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your
mower and the area'being cut. Do not let other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always be sure of your footing -- keep a firm hold on the handles and walk.
Do not put hands or feet near or under
rotating parts. Keep clear of the dis- charge opening at all times.
Always stop the engine whenever you
leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel--_overed areas.
Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating it.
Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental
starting.
Do not continue to run your mower if you
hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you
mower.
Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions -- maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at frequent intervals for proper tightness to
be sure mower is in safe working condition.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora- tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower.
Always keep a sharp blade on your mower.
Allow engine to cool before storing in any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignition source such as a hot water heater,
space heater, clothes dryer, etc.
ALook for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
ACAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs. _,WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS
STABILIZER
_ GRASS CATCHERS
_\ LAWN MOWERS
\_ FOR
REAR DISCHARGE
S_/ GRASSCATCHERS
j LAWN MOWERS
_( SIDE DISCHARGE
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS
BLADES
BLADE ADAPTERS
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag. To ensure safe
and proper operation of your lawn mower, all parts and hardware you assemble must be
tightened securely. Use the correct tools as necessary to ensure proper tightness.
FOR
GAS CANS
AIR FILTERS
WHEELS
SPARK PLUGS
ENGINE OIL
TOREMOVE LAWNMOWER FROM CARTON
Remove loose parts included with mower.
Cut down two end comers of carton and
lay end panel down flat.
Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check
carton thoroughly for additional loose
parts.
4
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as not to pinchor damage control cables.
Raise handles until lower handle section locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower handle
and tighten both handle knobs.
Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual.
TO INSTALL A'I-rACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging or
discharging:
Open rear door and remove mulcher plu( Store mulcher plug in a safe place.
You can now install catcher or optional c_ipping deflector.
To retum to mulching operation, install mulcher plug into discharge opaning of
mower. Be sure all tabs are seated properly.
Operator presence control bar
Upper handle
Lift up
Lower handle
up
Mowing position
:!
f
jJ
Mulcher plug f
_I,CAUTION: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open.
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. _;ave this manu_31for future r_#ference.
These symbols may appear on your lawn mower or in literature supplied with the woduct- Leam and understand
there meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable
\
Starter handle
Grass catcher
Mulcher plug
Engine oil
cap w/
dip i,,_k
Operator presence control bar
Drive control lever
Handle knob
Gasoline cap
Primer
Housing
cover
IMPORTANT: This lawn r ;ower is shi! WITHOUT OIL OR GASOLINE in the; :jine. (on each wheel)
MEETS CPSC SAFETY REQUIREIvl-_/S Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
Wheel adjuster
tums when the engine is running.
Operator presence control bar - must be held down to the handle to start the engine.
Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
Starter handle - used for starting the engine. Drive control lever - used to engage power- propelled forward motion of lawn mower.
Mulcher plug - must be removed to convertto bagging or discharging operation.
starting a cold engine.
6
The operation of any lawn mower can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
_,CAUTION: Federal regulations require an engine control to De installed on this
lawn mower in order to minimize the risk of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut.
Adjust cutting height to suit your require-
ments. Medium position is best for most lawns.
To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High Cut
TO A'R'ACH GRASS CATCHER
Lift the rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins.
The grass catcher is secured to the lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
_,CAUTION: Do not run your lawn mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
tile rear door removed or propped open.
Rear door
Grass
'i_' catcher
'1 handle
Pivot
pins Catcher
frame hook
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame handle.
Remove grass catcher with clippings
from under lawn mower handle.
Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Bag handle
(
Grass
frame
handle
Raise Wheels for Low Cut
Lever
7
DRIVE CONTROL
Self-properhng is c,)nholl(-_l hv t_,qdinq the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks; then
release the lever•
Forward motion will stop when the
operator presence control bar is released• To stop forward motion
without stopping engine, release the
operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without self-
propelling.
To keep drive control engaged when turning corners, push down on handle
and lift front wheels off ground while
turning lawn mower.
Operator presence control bar
\,
Drive control
/
ADD GASOLINE
Fill: _,;i .. f, _,i, ,,i, .r,, reguk_ unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. Toavoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur.
To engage drive Drive control control disengaged
BEFORE STARTING ENGINE OIL
Your lawn mower is shipped without oil in the
engine.
Be sure mower is level and area around oil fill is clean.
Remove engine oil cap and fill to the full line on the dipstick.
NOTE: Allow oil to settle down into engine
for accurate dipstick reading.
Engine holds 20 ozs. of oil. Fortype and grade of oil to use, see "ENGINE" in
Maintenance section of this manual.
Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if
needed. Fillto full line on dipstick.
To read proper level, tighten engine oil cap
each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of operation or each season. You may need
to change the oil more often under dusty,
dirty conditions.
f.A,,CAUTION: Fill to bottom of gas tank
iller neck. Do not overfill. Wipe off any
spilled oi! or fuel. Do not store, spill or
use gasoline near an open flame.
Engine oil cap
Gasoline filler cap
TO START ENGINE
To start a cold engine, push primer three (3) times before tryingto start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes.
Hold operator presence control bar down to the handle and pull starter handle
quickly. Do not allow starter rope to snap back.
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
8
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise
the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce
ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (push-
ing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can
become filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life,
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. See "Cleaning" in Maintenance section
of this manual.
The special mulching blade will recur the grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest
engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when itis wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results,adjust the lawn mower cuttingheightso thatthe lawn mower cuts
offonly the top one-thirdof the grass blades. Ifthe lawn isovergrown itwill be necessary
to raise the height ofcut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of mulched grass. For extremely heavy mulching,
reduce your width ofcut by overlapping
previouslycut path and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the
clippings. When doing a second cut, mow
across or perpendicular to the firstcut path.
Change your cutting pattem from week to
week. Mow northto south one week then change to east to west the next week. This
will help preventmatting and grainingof the
lawn.
/3
9
MAINTENANCE SCHEDULE _._'_
AS YOU COMPLETE C)_ _.,,'_/ _,_ _,"_ _'_
Check for Loose Fasteners ¥1 I_ Clean/Inspect Grass Catcher
(If Equipped) tl/ t,__ I/_
M Clean Lawn Mower
O Clean Under Drive Cover
(Power-Propelled Mowers) !/' Check drive belVpulleys
E (Power-Propelled Mowers) I#!
Check/Sharpen/Replace Blade I_ 3
Lubrication Chart ik/ ik/
Clean Battery/Recharge !Electric Start Mowers / I_ I/4
E Check En_]ine Oil Level I_
N Change Engine Oil _t,2 G Clean Air Filter I1_ 2
I Inspect Muffler I_'
N Clean or Replace Spark Plug
V
E Replace Air Filter Paper Cartridge _2
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more oflen when operating in dirty or dusty conditions. 3 Replace blades more often when mowing in sandy soil. 4 Charge 48 hour_ at end of season.
SERVICE DATES
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each season.
Once a year, replace the spark plug, replace air filter element and check
blade for wear. A new spark plug and clean/new air filter element assures
proper air-fuel mixture and helps your engine run better and last longer.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Check engine oil.level.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA- TION CHART").
LUBRICATION CHART
(_) Wheel adjuster Engine oil
Brake spring bracket
\
_(_ Rear door hinge
(_) Handle bracket mounting pin
(_) Spray lubricant (_) Refer to Maintenance "ENGINE" section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricantswillattract dustand dirtthat willshorten the life of the self
lubricatingbearings. If you feel they must be lubricated, use only a dry, powdered graphite
type lubricantsparingly.
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