Craftsman 917377132 Owner’s Manual

Owner's Manual
ICRAFTSMAH°I
6.0 HORSEPOWER 22" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.377132
Safety
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visitour Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ..................................... 2-4
Assembly .............................................. 5
Operation .......................................... 6-9
Maintenance Schedule ...................... 10
Maintenance ................................. 10-13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Product Specifications ........................ 11
Service and Adjustments .............. 14-15
Storage ......................................... 15-16
Troubleshooting ........................... 16-17
Repair Parts .................................. 34-43
Parts Ordering ..................... Back Cover
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and
the proper use of the machine before starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while
moving backwards. Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in place. See manufacturer's instructions for
proper operation and installation of accessories. Only use accessories
approved by the manufacturer. Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning
the mower or unclogging the chute.
2
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle and walk;
never run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starting the engine
(motor).
If the equipment should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operating mower.
I1. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme
caution when changing direction on
slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another
responsible adult.
Be alert and turn machine oft if children
enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose mqving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
3
_,Look for this symbol to point out important safety precautions. It means
CAUTION!H BECOMEALERT!H YOUR SAFETY IS INVOLVED.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
A CAUTION: Always disconnect spark
Wash hands after handling.
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
_,WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
_ CAUTION: Muffler and other engine parts become extremely hot during
operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retailoutlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
j
MULCHER KITS
FOR
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
BLADE ADAPTERS WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OiL OR GASOLINE in
the engine. Your new lawn mower has been as-
sembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to com- plete the assembly have been placed in the parts bag. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and
Adjustments section of this manual.
Operator r
control bar
Upper
LIFT uf
Mowing
position
Lower handle
TO INSTALL AI-FACHMENTS Your lawn mower was shipped ready to
be used as a mulcher, To convert to
bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section of this manual).
5
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future
These symbols may appear on your lawn mower or in literature supplied with the
product, Learn and understand their meaning.
CAUTION ENGINE ENGINE EAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Throttle control
Grass catcher
Gasoline filler cap
Mulcher plug
Operator presence control bar
Drive control lever
Engine zone control cable
Handle knob
Engine oil cap with dipstick
Primer
Muffler
Drive cover
Air filter
Housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine
,.Wheel adjuster
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commis- sion. The blade turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when starting a cold engine. Drive control lever - used to engage power-propelled forward motion of lawn
mower.
Mulcher plug - Located at the rear
discharge opening. Must be removed to convert to bagging or discharging
operation.
Starter handle- used for starting the
engine.
Throttle control - Used for startingthe
engine and allows you to select either
6
FAST or SLOW engine speed.
The operation of any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower
or performing any adjustments or repairs. We recommend a wide vision safety
mask over spectacles or standard safety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed is controlled by a
throttle located on the side of the upper handle. FAST position is for starting,
normal cutting, trimming and better grass bagging. SLOW position is for light cutting, trimming and fuel economy.
_, SLOW
FAST "'"';-
, ÷
ENGINE ZONE CONTROL
_I=CAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive
control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down
against handle to continue mowing without self-propelling.
To keep drive control engaged when
turning corners, push down on handle
and lift front wheels off ground while tuming lawn mower.
\ Operator pr ence control bar Drive
\ \ control
AGE _\ CONTROL
_'_ DISEN-
OL &_ GAGED
TO ADJUST cu'n'ING HEIGHT Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium
position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LOWER WHEELS Plate tab FOR HIGH CUT
RAISE WHEELS FOR LOW CUT Lever
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooks onto the door pivot pins.
2. The grass catcher is secured to the lawn mower housing when the rear
door is lowered onto the grass catcher
frame.
_I_CAUTION" Do not run your lawn
mower without mulcher plate or plug, clipping deflector or approved grass
catcher in place. Never attempt to operate the lawn mower with the rear door
removed or propped open.
Pivot Rear
Grass
catcher
handle
7 Catcher frame hook
TOEMPTYGRASSCATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
Grass
frame
handle
Bag handle
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging:
Open rear door and remove mulcher
plug. Store mulcher plug in a safe place.
You can now install grass catcher.
To convert to mulching operation,
install mulcher plug into rear discharge opening of mower.
I,CAUTION: Do not run your lawn mower without rear mulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
1. Be sure lawnmower is level and area around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly.
Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate dipstick reading. To read
proper level, tighten engine oil cap, then remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of operation or each season. You may
need to change the oil more often under dusty, dirty conditions.
ADD GASOLINE
NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside the tank.
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso- line. Purchase fuel in quantities that can be used within 30 days to assure
fuel freshness.
_I,WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
A CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Mulcher plug
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in the Maintenance section of this manual.
Gasoline
filler cap Engine (Discard oil cap debris
plug
Primer
8
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few minutes.
2. Move throttle control lever to FAST position.
3. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing
effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed
(pushing speed) and/or run the lawn mower over the area a second time.
If a trail of clippings is left on the right
side of a rear discharge mower, mow in
a clockwise direction with a small
overlap to collect the clippings on the next pass.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for
the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts
off only the top one-third of the grass blades. If the lawn is overgrown it will be
necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut
by overlapping previously cut path and mow slowly.
MAX 1/3
Certain types of grass and grass condi- tions may require that an area be mulched
a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then
change to east to west the next week. This will help prevent matting and graining of
the lawn.
9
,,,A,NTENANCESO.EOU'E
F,.L..OATES
Check for Loose Fasteners i,/ i,/ Clean/Inspect Grass Catcher
(if Equipped) if _ $ Clean Lawn MowerClean Under Drive Cover
(Power-Propelled Mowers) !,/
_E Check belt/pulleys
a Check/Sharpen/Replace Blade Q/s
E Check Fn_]ine Oil Level If
? Clean Air Filter t_.#2 N Clean or Replace Spark Plug
1 - Change more oflen when operating under a heavy load or in high ambient temperatures.
2 - Service more oflen when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each season.
Once a year, replace the spark plug, clean or replace air filter element and
check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help
your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION Keep unit well lubricated (See "LUBRI-
CATION CHART").
drive
(Power-Propelled Mowers) if
Lubrication Chart if ik/
Clean Battery/Recharge (Electric Start Mowers! if tf4
Change Engine Oil _1,2
Inspect Muffler
Replace Air Filter Paper Cartridge V'2
LUBRICATION CHART
(_) Spray lubricant
_) See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
will shorten the life of the self-lubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
10
(!) Handle bracket mounting pins
Wheel
adjuster (on
each wheel)
gine oil
Rear door
hinge
PRODUCT SPECIFICATIONS
SERIAL NUMBER:
DATE OF PURCHASE: GASOLINE CAPACITY/TYPE: 1.6 QUARTS (UNLEADED REGULAR)
OILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 20 OUNCES
SPARK PLUG (GAP: .030") CHAMPION RESISTOR TYPE RJ19LM or J19LM BLADE BOLT TORQU E: 35-40 FT. LBS.
The model and serial numbers will be found on a decal on the rear of the mower j housing. Record both serial number and date of purchase in space provided above
!
LAWN MOWER Always observe safety rules when :)erform-
ing any maintenance. TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condi- tion to work properly. Replace adapter if
damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated. TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower
or engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of the nail. If blade is balanced, it should
remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Blade adaptel Crankshaft
Ke / keyway
Lo
Blade
Blade ,,
bolt Hat, _<_J/ shaft
11
washer Trailing edge Blade adapter
GRASSCATCHER
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for damage or deterioration. Through
normal use it will wear. If catcher needs replacing, replace only with a
manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
DRIVE WHEELS
Check front drive wheels each time before you mow to be sure they move
freely. The wheels not turning freely means
trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free
drive wheels.
If necessary to clean the drive wheels,
check both front wheels.
1. Remove hubcaps, hairpin cotters and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact your nearest Sears or other qualified service center.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption
when used above 32°E Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year,
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level.
GEAR CASE
To keep your drive system working properly, the gear case and area
around the drive should be kept clean
and free of trash build-up. Clean under the drive cover twice a season.
The gear case is filled with lubricant to the proper level at the factory. The only
time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container. Rock lawn mower back and forth to
remove any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. (See "ADD OIL" in
the Operation section of this manual.)
6. Reconnect spark plug wire to spark plug.
12
Container _ _
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter.
Replace the air filter every 100 hours of operation or every season, whichever
occurs first. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty, replace cartridge.
ACAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean
cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover making sure the tabs are aligned with
the slots in the back plate. Fasten screw securely.
Back
Slots
Lip _-_
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam- age.
SPARK PLUG
Replace spark plugs at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean the underside of
your mower after each use. _I,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark plug.
Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
Clean engine often to keep trash from accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
We do not recommend using a garden hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water
out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape underside of cover with
putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
Cover
\Cartridge Cover tabs
13
_I_CAUTION: Before performing any
service or adjustments:
1. Release control bar and stop engine,
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See 'qO ADJUST CUTTING HEIGHT' in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will be thrown out of the rear of the mower
into the operator mowing position. If the deflector becomes damaged, it should be
replaced. TO REMOVE/REPLACE DRIVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing
down on pulley and rolling belt off it.
2. Turn lawn mower on its side with air filter and carburetor up.
3. Remove blade.
4. Remove debds shield.
5. Remove belt from engine pulley on
crankshaft.
6. Install new belt by reversing above steps.
7. Always use factory approved belt to
assure fit and long life.
2. Remove hairpin cotters from lower handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position
holes onto mounting pins on handle bracket.
6. Reassemble upper handle and all
parts removed from lower handle.
\
\...
Lower
ROTATE
Mowing position
r'_ Mowing Fo
I
I I I I I i
position /
J t
a _
Hairpin
Drive
cover Belt
Push
TO ADJUST HANDLE The handle can be mounted in a high or
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all parts attached to lower handle.
Mounting- pin
LOW POSITION
HIGH POSITION
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
_,CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
14
Loading...
+ 30 hidden pages