Craftsman 917377131 Owner’s Manual

Owner's Manual
JCRRFTSMRN"I
6.0 HORSEPOWER
22" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.377131
Safety
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
VisitourCraftsmanwebsite:www.sears.corTVcraftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 5
Operation .............................................. 6
Maintenance Schedule ...................... 10
Maintenance ....................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCKAND CO., D/8t7 WA, HOFFMAN ESTATES, ILLINOIS 60179
Product Specifications ........................ 11
Service and Adjustments .................... 14
Storage ............................................... 16
Troubleshooting ................................. 17
Repair Parts ........................................ 37
Parts Ordering ..................... Back Cover
IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I,GENERAL OPERATION
Read, understand, and follow atl instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and
the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Do not operate the mower when barefoot or wearing open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or
other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait
2
untilthebladecomestocompletestop beforeremovinggrasscatcher.
Mowonlyindaylightorgoodadificial light,
Donotoperatethemachinewhile undertheinfluenceofalcoholor drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle and walk;
never run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starling the engine
(motor).
if the equipment should start to vibrate
abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when
operating mower.
II. SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme
caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them,
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and while walking backwards, look behind and down for smaff
children.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fue_ with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running.
Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starling.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices, Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height adjustments while the engine (motor) is
running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving pads or anew objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
3
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!f BECOMEALERTU! YOUR SAFETY iS INVOLVED.
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
_I,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
shipped with your mower. They are also availableat most Sears retailoutletsand service canters. Most Sears storescan also order repairpartsfor you,when you providethe model number ofyour lawn mower. Some of these accessoriesmay notapply to your lawn mower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
%o ccs cco o
LAWN MOWER MAINTENANCE
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
MUFFLERS AIR FILTERS SPARK PLUGS
s lawn mower was produced. are not
GAS CANS
4
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn
mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception
of those parts left unassembled for shipping purposes. All pads such as nuts, washers, bolts, etc., necessary to com- plete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your tawn mower, all parts
and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end comers of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose pads. HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustments section of this manual.
Operator I:
control bar
Upper handle
Lift up
Mowing
position
handle
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mufcher. To convert to
bagging or discharging:
Open rear door and remove mulcher plug. Store mulcher plug in a safe
place.
You can now install catcher or
optional clipping deflector.
To return to mulching operation, install mulcher plug into discharge opening
of mower,
_tCAUTION: Do not run your lawn mower
hour mulcher plug in place or
approved clipping deflector or grass catcher in place. Never attempt to operate
the lawn mower with the rear door
removed or propped open.
Mulcher plug
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGrNE FAST SLOW CHOKE FUEL OIL OANGER, KEEP HANDS
OR WARNING ON OFF AND _EET AWAY
Engine zone control cable
)resence control bar
Throttle control control
Starter
lever
Grass catche_
e knob
Engine oil cap w/dipstick
Housing
Muloher plug
Primer
cover
IMPORTANT: This lawn mower is shipped without oil or gasoline in the engine.
adjuster
(on every wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U,S, Consumer Product Safety Commis-
sion. The blade turns when the engine is running, Operator presence control bar - must
be held down to the handle to start the
engine, Release to stop the engine. Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine. Starter handle- used for starting the
engine.
Drive control lever - used to engage power-propelled forward motion of lawn
mower. Mulcher plug - must be removed to convert to bagging or discharging
operation. Throttle control - Used for starting the
engine and allows you to select either fast or slow engine speed.
6
The operation of any lawn
mower can result in
foreign objects thrown into the eyes, which can result
in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety
glasses. HOW TO USE YOUR LAWN MOWER
ENGINE SPEED The engine speed is controlled by a
throttle located on the side of the upper handle. Fast position is for starting,
normal cutting, trimming and better grass bagging. Slow position is for light cutting,
trimming and fuel economy.
,_ Slow
Fast
!IP
ENGINE ZONE CONTROL _IjCAUTION: Federal regulations require
an engine control to be installed on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel, Move wheel up or down to suityour require-
ments, Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever,
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
PlateTab
Lower Wheels for High Cutr_,,__
er
RaiseWheels forLow Cut
TO ATTACH GRASS CATCHER
1. Lift the rear door of the lawn mower and place the grass catcher frame
side hooks onto the door pivot pins.
2, The grass catcher is secured to the
lawn mower housing when the rear door is lowered onto the grass catcher
frame.
_kCAUTION: Do ndt run your lawn
mower without clipping deflector or
approved grass catcher in place. Never attempt to operate the lawn mower with
the rear door removed or propped open.
Pivotpins Rear door
Grass catcher
handle
Catcher \ \
frame hook
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn mower handle,
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear
Bag handle
7
DRIVECONTROL
Self-propelling is controlled by holding
the operator presence control bar down
to the handFeand pushing the drive
control lever forward until it clicks; then
releasing the lever.
Forward motion will stop when the
operator presence control bar is released. To stop forward motion
without stopping engine, release the operator presence control bar slightly
until the drive control disengages. Hold operator presence control bar down against handle to continue mowing
without self-propelling.
To keep drive control engaged when
turning corners, push down on handle and liftfront wheels off ground while
turning lawn mower.
Operator presence control bar
Toengage drive control Drive control
BEFORE STARTING ENGINE
ADD OIL Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this manual.
t. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the full line on the dipstick. Pour oil slowly. Do not over fill.
NOTE: Allow oil to settle down into engine
for accurate dipstick reading. To read
proper level, tighten engine oil cap, then remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
Check oil bevelbefore each use. Add
oil if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often
under dusty, dirty conditions.
disengaged
ADD GASOLINE
NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside the tank.
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-
line. Purchase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
_k CAUTION: Fill to bottomof gas tank filler neck. Do not overfill. Wipe off any
spilled oil orfuel. Do not store, spillor use gasoline near an open flame.
Gasoline filler cap
TO START ENGINE NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before trying to start. Use a firm push. This step is not
usually necessary when starting an engine which has already run for a
few minutes.
2. Move throttle control lever to fast position.
3. Hold operator presence contrel bar down to the handle and pull starter
handle quickly. Do not allow starter
8
rope to snap back.
Engineoil cap
(,Di_csarp_ug
nslde)
I L,}51OP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps. MOWING TIPS
Under certain conditions, such as very
talt grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of grass clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can become filled with dirt and dust with
use and catchers will collect less grass. To prevent this, regularly hose catcher
off with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "Cleaning" in
MAINTENANCE section of this manual.
The special mulching blade will recurthe
grass clippingsmany times and reduce them insize so thatas theyfall ontothe
lawnthey willdisperse intothe grass and notbe noticed.ALso,the mulchedgrass will
biodegrade quickly to providenutrientsfor the lawn. Always mulch with yourhighest
engine (blade) speed as thiswin provide the best recurring action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to
mow your lawn is the eady afternoon. At this time the grass has dried and the newly
cut area will not be exposed to the direct sun.
Forbest results, adjustthe lawn mower
cuttingheightso that the lawnmower cuts
offonlythe top one-thirdof thegrass blades.If the lawn is overgrownit willbe
necessarytoraisethe heightof cut to reduce pushingeffortand to keepfrom
overloadingthe engine and leaving
clumpsof mulchedgrass. Forextremely
heavy mulching,reduce yourwidth ofcut by overlappingpreviouslycut path and
mow slowly,
Certaintypesofgrassandgrasscondi-
tionsmay requirethatan areabe muiched a secondtimetocompletelyhidethe clippings.When doinga secondcut,mow
across or perpendicular to the first cut path.
Change your cutting pattem from week to week. Mow north to south one weak then
change to east to west the next week. This will help prevent matting and graining of the tawn.
Max, 1/3
9
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE REGULAR SERVICE
Check for Loose Fasteners _ I/' Cleardlnspeet Grass Calcher
(If Equipped) _ _ it/
M Clean Lawn Mower _
O Clean Under Drive Cover(Power-Propelled Mowers)
Check drive beWpulleys
E (Power-Propelled Mowers I 1/
Check/Sharpen/Replace Blade 1/3
Lubrication Chart I_ It/
Clean Battery/Recharc (Electric Start Mowers _ I/4
E Check Engine OilLevel ff N Change Engine Oil 1#11,=
G Clean Air Filter I_ 2
I Inspect Muffler
N Clean or Replace Spark Plug ii_ E ReplaceAirFilterPaperCartridge if2
I - Changemoreoftenwhenoperalingunderaheavyqoadorinhighamb4enttemperalures
2 Se fviee mote ellen when operating in dirly or dusty conditions
3. Replace brades mote citeR when mowitlg in sandy soil 4 - Charge 48 hours at end of season¸
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
unit.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year, replace the spark plug, clean or replace air filter etement and
check blade for wear. A new spark plug and clean/new air filter element
assures proper air-fuel mixture and helps your engine run better and last
longer.
Follow the maintenance schedule in
this manual.
BEFORE EACH USE
1, Check engine oil level,
2, Check for loose fasteners. LUBRICATION
Keep unit well lubricated (See "LUBRI- CATION CHART").
(_ Handle bracket
mountingpin
O Refer to maintenance "Engine" section.
_) Spray lubricant
IMPORTANT: Do not oilor grease
plastic wheel bearings, viscous lubri- cants wilt attract dust and dirt that will
shorten the life of the self-lubricating bearings, if you feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
lO
SERVICE DATES
LUBRICATION CHART
_) Wheel Adjuster
_ (_)Engineoil
IW_LI I_
i I i
_) Rear door hinge
Loading...
+ 21 hidden pages