Craftsman 917.377061 User Manual

Owner's Manual

CRAFTSMAN°

ROTARY LAWN MOWER

6.5 Horsepower Power-Propelled

21" Multi-Cut

Model No.

917.377061

• Espahol, p. 20

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty .................................................. 2

Safety Rules ......................................... 2-4

Product Specifications ........................... 4

Assembly/Pre-Operation ......................... 6

Operation ............................................ 7-11

Maintenance Schedule .......................... 12

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

Maintenance ..................................... 12-15

Service and Adjustments .................. 15-16

Storage ............................................. 16-17

Troubleshooting ................................ 18-19

Repair Parts ...................................... 38-45

Sears Service .......................... Back Cover

Warranty service is available by returning the Craftsman power mower to the nearest Sears

Parts & Repair Center in the United States. This warranty applies only while this product is used in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck And Co., D/817 WA, Hoffman Estates, II 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.

ALook for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED. AWARNING: In order to prevent ac- cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot come in con- tact with plug. AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer

and birth defects or other reproductive

harm.

&WARNING: Battery posts, terminals and related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling. _, CAUTION: Muffler and other engine

parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact,

stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual(s) before starting. Be thoroughly

familiar with the controls and the proper use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis- charge opening at all times.

• Only allow responsible individuals, who

are familiar with the instructions, to oper- ate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look down and behind before and while moving

backwards.

• Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel

surfaces.

• Do not operate the mower without

proper guards, plates, grass catcher or other safety protective devices in place.

• See manufacturer's instructions for

proper operation and installation of accessories. Only use accessories ap- proved by the manufacturer.

• Stop the blade(s) when crossing gravel

drives, walks, or roads.

• Stop the engine (motor) whenever you

leave the equipment, before cleaning the mower or unclogging the chute.

• Shut the engine (motor) off and wait until

the blade comes to complete stop before removing grass catcher.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a firm hold on the handle; walk, never run.

• Disengage the self-propelled mech-

anism or drive clutch on mowers so equipped before starting the engine.

• If the equipment should start to vibrate

abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when oper- ating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe

injury. All slopes require extra caution. If

you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or

embankments. The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced

footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma- chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the trimming area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and while walking backwards, look behind and down for small children.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes

and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel contain-

er where there is an open flame, spark

or pilot light such as a water heater or on other appliances.

• Neverfill containersinsidea vehicle,on atruck ortrailerbedwith aplasticliner. Alwaysplacecontainerson theground awayfromyourvehiclebeforefilling.

• Removegas-poweredequipmentfrom thetruckor trailerandrefuel iton the

ground. Ifthis is notpossible,then refuelsuchequipmentwith aportable

container,ratherthan fromagasoline dispensernozzle.

• Keepthe nozzleincontactwith therim ofthe fueltankorcontaineropeningat all timesuntilfuelingiscomplete. Do notuse a nozzlelock-opendevice.

• Iffuel isspilledon clothing,change clothingimmediately.

• Neveroverfillfuel tank. Replacegas cap andtightensecurely.

V. GENERAL SERVICE

• Neverrun a machineinsidea closed area.

• Nevermakeadjustmentsor repairswith theengine(motor)running.Disconnect thesparkplugwire,and keepthe wire awayfromtheplugto preventaccidental starting.

• Keepnutsandbolts,especiallyblade attachmentbolts,tightand keepequip- mentin goodcondition.

• Nevertamperwith safetydevices.Check their properoperationregularly.

• Keepmachinefreeofgrass, leaves,or otherdebrisbuild-up.Cleanoilor fuel

spillage.Allowmachineto coolbefore storing.

• Stopandinspecttheequipmentifyou strikean object.Repair,ifnecessary, beforerestarting.

• Neverattempttomakewheelheight adjustmentswhiletheengineis running.

• Grasscatchercomponentsaresubject

to wear,damage,anddeterioration, whichcouldexposemovingpartsor

allowobjectsto be thrown.Frequently

checkcomponentsand replacewith

manufacturer'srecommendedparts,

whennecessary.

• Mowerbladesare sharpand cancut.

Wraptheblade(s)or wear gloves,and

useextracautionwhen servicingthem.

• Donotchangetheenginegovernorset-

ting or overspeedthe engine.

• Maintainor replacesafetyand instruc-

tion labels,asnecessary.

AWARNING: This lawn mower is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Parts & Repair Center (See the REPAIR PARTS section of this manual).

Serial Number: Date of Purchase:

Gasoline Capacity/Type: 1.6 Quarts (Unleaded Regular) Oil Capacity: 20 Ounces Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Spark Plug: Champion RJ19LM or J19LM (Gap: .030")

Blade Bolt Torque: 35-40 ft. Ibs.

The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

Repair Protection Agreements

Congratulations on making a smart pur- chase. Your new Craftsman@ product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte- nance check.

• Fast help by phone- phone support from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-

pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®.

These accessories were available when this lawn mower was produced. They are not

shipped with your mower. They are also available at most Sears retail outlets and service centers. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REAR DISCHARGE

LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

STABILIZER

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

LAWN MOWER MAINTENANCE

MUFFLERS

AIR FILTERS

SPARK PLUGS

BELTS BLADES BLADE ADAPTERS

WHEELS

ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled at the factory with the exception of those

parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be

tightened securely. Use the correct tools as necessary to ensure proper tightness.

TO REMOVE MOWER FROM

Handle

CARTON bracket

1. Remove loose parts included with mower.

2. Cut down two end corners of carton and lay end panel down flat.

3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. Knob

4. Roll mower out of carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise lower handle section to operating position and align hole in handle with one of three height positioning holes.

2. Insert handle bolt through handle and bracket and secure with knob.

3. Repeat for opposite side of handle.

4. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.

5. Remove any packing material from around control bar.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-

ments section of this manual.

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure

the frame handle is outside of the bag top.

2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If bag gets wet, let it dry before using.

'Bolt

__ Frame

handle

OI MOWING

POSITION

control bar

S//J !

/ /

Upper

handle Vinyl

Handle

knob

Lower handle

Frame

bindings

opening

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert to bag- ging, see "TO CONVERT MOWER" in the Operation section of this manual.

KNOWYOURLAWNMOWER READTHISOWNER'SMANUALANDALLSAFETYRULESBEFOREOPERATINGYOUR

LAWNMOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwith

the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product.

Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Drive control

Starter handle

- Operator presence control bar

Handle knob

Engine oil fill cap with dipstick

Grass catcher

;park plug

Muffler

Mulcher plug

Gasoline filler caF

Air filter

Mulcher Wheel adjuster

door (on each wheel)

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Com-

mission. The blade turns when the engine is running.

Operator presence control lever - must Mulcher door - allows conversion to

be held down to the handle to start the discharging or bagging operation.

engine. Release to stop the engine. Mulcher plug - located at the rear dis-

Drive control bar - used to engage charge opening. Must be removed when power-propelled forward motion of mower, converting to bagging operation.

Starter handle - used for starting engine. 7

The operationof anylawn

SAFE.GLASSESmowercan resultin foreign

objectsthrownintothe eyes,whichcan resultin

severeeye damage. Always

wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recom- mend standard safety glasses or a wide

vision safety mask worn over spectacles.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the facto ryfor op- timum performance. Speed is not adjustable.

ENGINE ZONE CONTROL

ACAUTION: Federal regulations require

an engine control to be installed on this lawn mower in order to minimize the

risk of blade contact injury. Do not under any circumstances attempt to defeat the

function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which

requires the operator to be positioned behind the lawn mower handle to start

and operate the lawn mower.

DRIVE CONTROL

• Self-propelling is controlled by hold-

ing the operator presence control bar

down to the handle and pulling the drive control lever rearward to the handle.

The farther toward the handle the lever

is pulled, the faster the unit will travel.

• Forward motion will stop when either the operator presence control bar or drive control lever are released. To stop forward motion without stopping engine,

release the drive control lever only. Hold operator presence control bar down against handle to continue mowing without self-propelling.

NOTE: If after releasing the drive control the mower will not roll backwards, push the mow- er forward slightly to disengage drive wheels.

DRIVE CONTROL ADJUSTMENT Over time, the drive control system may be-

come "loose", resulting in decreased speed. There is a turnbuckle on the underside of the

drive control housing to increase tension on the drive cable. Proceed as follows:

1. Turn unit off and disconnect spark plug wire from spark plug.

2. Turn nut on underside of drive control to increase drive speed.

3. Operate mower to test drive speed. Readjust as required.

If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced.

O erator presence control bar

Drive

Adjustment ENGAGE DRIVE

TO Iever

turnbuckle DRIVE CONTROL

(on underside) CONTROL DISENGAGED

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit your requirements. Medium position is

best for most lawns.

• To change cutting height, squeeze ad- juster lever toward wheel. Move wheel

up or down to suit your requirements. Be

sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9- position adjusters (if so equipped) allow lever

to be positioned between the plate tabs.

LEVER BACKWARD Plate tab TO LOWER MOWER

LEVER FORWARD TO RAISE MOWER Lever

TO ATTACH GRASS CATCHER

1. Lift the rear door of the lawn mower

and place the grass catcher frame side

hooks onto the door pivot pins.

2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame.

ACAUTION: Do not run your lawn mower without mulcher plug or approved grass

catcher in place. Never attempt to op- erate the lawn mower with the rear door

removed or propped open.

..... Pivot ' Rear

....._. door Grass

8 Catcher frame hook

control

catcher

handle

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the frame handle.

2. Remove grass catcher with clippings from under lawn mower handle,

3, Empty clippings from bag, NOTE: Do not drag the bag when emp-

tying; it will cause unnecessary wear.

• To convert to mulching or bagging

operation, discharge deflector must be removed and mulcher door closed.

TO CONVERT MOWER Your lawn mower was shipped ready to be

used as a mulcher, To convertto bagging or discharging:

REAR BAGGING

• Open rear door and remove mulcher plug. Store mulcher plug in a safe

place.

• You can now install the grass catcher or optional clipping deflector.

• To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower.

Open muicher door

Install discharg,

deflector

MOWER IS NOW READY FOR

DISCHARGING OPERATION

SIMPLE STEPS TO REMEMBER WHEN

CONVERTING YOUR LAWN MOWER

Mulcher plug

SIDE DISCHARGING

• Mulcher plug must be installed into rear discharge opening of mower.

• Open mulcher door and install dis- charge deflector under door as shown.

• Mower is now ready for discharging operation.

FOR MULCHING -

1. Rear mulcher plug installed.

2. Mulcher door closed. FOR REAR BAGGING -

1. Rear mulcher plug removed.

2. Grass catcher installed.

3. Mulcher door closed. FOR SIDE DISCHARGING -

1. Rear mulcher plug installed.

2. Discharge deflector installed.

_CAUTION: Do not run your lawn

mower without rnulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door

removed or propped open,

3/05

_CAUTION: Do not run your lawn

mower without mulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in the engine. For type and grade of oil to

use, see "ENGINE" in the Maintenance section of this manual.

_;_ CAUTION: DO NOT overfill engine with

oil, or it will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the unit. Slowly pour the entire container

down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When

changing oil you may need 20 oz.

4. Insert and tighten dipstick. IMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO

CHANGE ENGINE Oil" in the Mainte- nance section of this manual.

Engine

oil cap

2. Grasp the white peel tab and pull to remove the entire seal.

3. Screw fuel cap onto fuel tank after fill- ing tank with gasoline.

Replace cartridge when empty (about

once a season). Check preserver level visually.

A DANGER: Cartridge fluid is HARMFUL OR FATAL IF SWALLOWED. Avoid contact

to eyes, skin, or clothing. Do not take

internally. Do not inhale fluid vapor. Keep

out of reach of children. If swallowed, call a physician immediately.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-

ness. A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

_1_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha-

nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Gasoline

filler cap

ATTACH FUEL CAP CARTRIDGE

Your mower is equipped with a special

FRESH START TM fuel cap and continuous

fuel preserver cartridge. See the infor-

mation and instructions packed with the

FRESH START TM cartridge.

1. Snap cartridge into bottom of fuel cap. NOTE: Do not remove the silver foil seal on

the side of cartridge that snaps into fuel cap.

TO STOP ENGINE

• To stop engine, release operator pres-

ence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the prod-

uct and should be considered normal.

NOTE: Your engine is equipped with an automatic choke system. No priming or choking is required before starting.

• To start engine, hold operator presence

control bar down to the handle and

pull starter handle quickly. Do not allow starter rope to snap back.

MOWING TIPS

_Ib CAUTION: Do not use de-thatcher

blade attachments on your mower. Such attachments are hazardous, will damage

your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings.

It may also be necessary to reduce

ground speed and/or run the lawn mower over the area a second time.

• For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

• For better grass bagging and most cut- ting conditions, the engine speed should be set in the FAST position.

• Pores in cloth grass catchers can be- come filled with dirt and dust with use

and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash. See "CLEANING" in the Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and reduce

them in size so that as they fall onto the

lawn they will disperse into the grass and not be noticed. Also, the mulched

grass will biodegrade quickly to provide nutrients for the lawn. Always mulch

with your highest engine (blade) speed

as this will provide the best recutting ac-

tion of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be

exposed to direct sunlight.

• For best results, adjust the lawn mower

cutting height so that the lawn mower cuts off only the top one-third of the

grass blades. If the lawn is overgrown it

will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving

clumps of mulched grass. For extremely

heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.

1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE BEFORE AFTER EVERY EVERY EVERY BEFORE SCHEDULE USE USE HOURS ORSEASON HOURS

Check forLoose Fasteners

_ Clean / Inspect Grass Catcher *

Check Tires

_ Check Drive Wheels

Clean Lawn Mower ....

M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***

_ Check / Sharpen / Replace Blade

R Lubrication

Clean and Recharge Battery **

Check Engine Oil level

E Change Engine Oil

Clean Air Filter

Inspect Muffler

HI Replace Spark Plug

E Replace Air Filter Paper Cartridge

Empty fuel system oradd Stabilizer

* (if so equipped)

** Electric-Start mowers

*** Power-PropelLed mowers

**** Use a scraper

to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil.

4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use.

EACH EACH t0 25 HOURS 100 STORAGE

_,2

GENERAL RECOMMENDATIONS The warranty on this lawn mower does not

cover items that have been subjected to

operator abuse or negligence, To receive

full value from the warranty, operator must

maintain unit as instructed in this manual,

Some adjustments will need to be made periodically to properly maintain your unit.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element

and check blade for wear. A new spark plug and clean/new air filter element

assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level,

• Check for loose fasteners,

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART').

LUBRICATION CHART

adjuster (on

each wheel)

Engine oil

(_) Muicher

door hinge pin

(_) Rear door

(_) Handle bracket mounting pins

_ Spray lubricant

See "ENGINE" in Maintenance section.

IMPORTANT; Do not oil or grease plastic wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the life of the self-lubricating bearings. Ifyou feel they

mustbe lubricated, use onlya dry, powdered

12 graphite type lubricant sparingly.

Wheel

hinge

3/05

LAWN MOWER

Always observe safety rules when per- forming any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

DRIVE WHEELS

Check rear drive wheels each time you mow to be sure they move freely. The

wheels not turning freely means trash,

grass cuttings, etc., may be inside the drive wheel and dust cover area and must

be cleaned out to free drive wheels. If necessary to clean the drive wheels,

check both rear wheels.

BLADE CARE For best results, blade must be kept sharp.

Replace a bent or damaged blade.

CAUTION: Use only a replacement

blade approved by the manufacturer of

your mower. Using a blade not approved

by the manufacturer of your mower is hazardous, could damage your mower and

void your warranty. TO REMOVE BLADE

1. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

2. Turn lawn mower on its side. Make sure air filter and carburetor are up.

3. Use a wood block between blade and mower housing to prevent blade from

turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter- clockwise.

5. Remove blade and attaching hardware

(bolt, lock washer, hardened washer).

NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work

properly. Replace adapter if damaged. TO REPLACE BLADE

1. Position the blade adapter on the en- gine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.

2. Position blade on the blade adapter aligning the two (2) holes in the blade

with the raised lugs on the adapter.

3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward the engine. •

4. Install the blade bolt with the lock washer and hardened washer into

blade adapter and crankshaft.

5. Use block of wood between blade and lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs. / 47-54 N-m.

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approved bolt shown in the Repair Parts section of this manual.

Blade adapter Key Crankshaft

Lockwasher

Blade

Blade bolt Hardened

washer Trailing edge Crankshaft

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade is bal- anced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, drive a nail into

a beam or wall. Leave about one inch of

the straight nail exposed. Place center

hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the

blade moves downward, sharpen the heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• Check your grass catcher often for dam-

age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts

section of this manual. Give the lawn mower model number when ordering.

GEAR CASE

• To keep your drive system working

properly, the gear case and area around

the drive should be kept clean and free

of trash build-up. Clean under the drive

cover twice a season. The gear case is filled with lubricant to the

proper level at the factory. The only time

the lubricant needs attention is if service

has been performed on the gear case.

keyway

• Iflubricantis required,useonlyTexaco StarplexPremium1Grease,PartNo.

750369. Do notsubstitute.

ENGINE LUBRICATION

Useonlyhigh qualitydetergentoil rated

with API serviceclassificationSG-SL.

Selectthe oil's SAEviscositygrade accordingtoyour expected operating

temperature.

SAE VISCOSITY GRADES t

F -20 0 30 32 40 60 80 100

i i i i i

C -30 -20 -10 0 1'0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the

lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug

securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until

fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Remove engine oil cap; lay aside on a clean surface.

3. Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to re- move any oil trapped inside of engine.

5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.

6. Stop adding oil when you reach the

FULL mark on the dipstick. Wait a minute to allow oil to settle.

7. Continue adding small amounts of oil,

rechecking the dipstick until oil level

settles at FULL. DO NOT overfill, or engine will smoke heavily from the

muffler on startup.

8. Always be sure to retighten oil dipstick

before starting engine.

9. Reconnect spark plug wire to plug.

AIR FILTER

Your engine will not run properly and may

be damaged by using a dirty air filter. Replace the air filter cartridge every 100 hours of operation or every season, which-

ever occurs first. Service air cleaner more often under dusty conditions.

TO CLEAN AIR FILTER

1. Loosen screw and tilt cover to remove.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.

_;IOAUTION: Petroleum solvents, such as

kerosene, are not to be used to clean car- tridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use

pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover

making sure the tabs are aligned with

the slots in the back plate. Fasten screw securely.

Back plate

Slots

4. Wipe off any spilled oil from lawn mower or side of engine.

Cover

Cartridge Cover tabs

MUFFLER

Inspect and replace corroded muffler as it

could create a fire hazard and/or damage. SPARK PLUG

Replace spark plug at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-

ATIONS" section of this manual.

CLEANING IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean the underside of your mower after each use.

• I,CAUTION: Disconnect spark plug wire from spark plug and place wire where it

cannot come in contact with plug.

• Clean underside of mower by scraping to remove build-up of grass and trash.

• Clean engine often to keep trash from

accumulating. A clogged engine runs hotter and shortens engine life.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• We do not recommend using a garden hose to clean lawn mower unless the

electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in short-

ened engine life.

CLEAN UNDER DRIVE COVER

Clean under drive cover at least twice a sea-

son. Scrape underside of cover with putty

knife or similar tool to remove any build-up of trash or grass on underside of drive cover.

_kWARNING: To avoid serious injury, before performing any service or adjust-

ments:

1. Release control bar and stop engine.

2. Make sure the blade and all moving parts have completely stopped.

3. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

LAWN MOWER

TO ADJUST cu'n'ING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in

the Operation section of this manual.

REAR DEFLECTOR The rear deflector, attached between the rear wheels ofyourmower, is providedto minimize

the possibility that objects will be thrown out of the rear of the mower into the operator

mowing position. If the deflector becomes damaged, it should be replaced.

TO REMOVE DRIVE BELT

1. Disconnect spark plug wire from spark

plug and place wire where it cannot come in contact with plug.

2. Remove screws retaining drive cover (not shown); and remove drive cover

from lawn mower housing.

3. Remove drive cable from anchor, then

detach itand return spring from idler

arm assembly.

Drive pulley Dnve cable anchor

• ,Jlley _.._ " (bolt, lock washer, hardened washer),

_'--\_-y_ /Housing holes blade adapter and debris shield. Note !1 _ _ _'_ that the debris shield has a tab which

4. Remove idler arm assembly from housing by removing hex nut; then

remove drive belt from drive pulley, belt keepers and idler arm assembly.

5. Turn lawn mower on its side. Make sure air filter and carburetor are up.

6. Remove screw securing debris shield. Note that the debris shield has a tab

which fits into a gap in the housing.

Crankshaft

Housing hole

Hardened

Trailing edge

7. Use a wood block between blade and mower housing to prevent blade from

turning when removing blade bolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

8. Remove blade bolt.

9. Remove blade, attaching hardware

II S. o :",Y '_ \ /I I fits into the housing hole.

III1!/ ' _ _ Drive belt /I / 10. Remove drive belt from engine pulley; _k/'\ "-_"_,' ,'/,,L:_ ,_-- ii / discard old belt.

' \ TOREP'ACEDR,VEBELT

/ 1 Place new drive belt on engine pulley.

B_lt _/_'_Re_t.__r_n "_ldler arm 2. Route the other end of the new drive keepers Hex nut X_ spring assembly 15 belt through hole in housing.

adapter

washer

Blade

bolt

3/05

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