Craftsman 917377050 Owner’s Manual

Owner's Manual
CRnFTSMnNo
6.0 HORSEPOWER
22" REAR DISCHARGE
POWER PROPELLED ROTARY LAWN MOWER
Model No.
917.377050
Assembly ° Operation
Maintenance
EspaSol
= Repair Parts
CAUTION'.
Read and follow al!
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www searscom/craftsman
Warranty Product Specifications 11 Safety Rules 2 Service and Adjustments 14
Assembly 4 Storage 16 Operation 6 Troubleshooting 17 Maintenance Schedule 10 Repair Parts 37
Maintenance 10 Parts Ordering Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. 'This Warranty does not cover:
, Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States° 1his warranty applies only while
this product is in use in the United States, This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HQFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence controls to minimize the
risk of injury. "four unit is equipped with such controls. Do not attempt to defeat tile function of the operator
presence controls under any circumstances.
TRAINING;
o Read this operator's manual carefully°
Become familiar with the controls and know how to operate your mower
properly. Learn how to quickly stop mower,
Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
Keep the area of operation clear of all
persons, especially small children and pets,
° Use mower only as the manufacturer
intended and as described ill this manual.
* Do not operate mower if it has been
dropped or damaged in any manner, Always have damage repaired before
using your mower.
. Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
. The blade turns when the engine is
running.
PREPARATION:
- Always thoroughly check the area to be mowed and clear it of all stones, sttcks,
wires, bones, and other foreign objects, These objects wilt be thrown by the
biade and can cause severe injury.
° Always wear safety glasses or eye
shields when starting and while using
your mower.
Dress properly. Do not operate mower when barefoot or wearing open sandals.
Wear only solid shoes with good traction
2
when mowing.
- Checkfueltankbeforestartingengine. Donotfill gastankindoors,whenthe
engine is running or when the engine is hot. Allow the engine to cool for several
minutes before filling the gas tank. Clean off any spilled gasoline before starting
the engine,
Always make wheel height adjustments before starting your mower. Never
attempt to do this while the engine is
running,
Mow only in daylight or good artificial light,
OPERATION:
Keep your eyes and mind on your mower and the area being cut,, Do not let
other interests distract you.
Do not mow wet or slippery grass. Never run while operating your mower. Always
be sure of your footing .-- keep a firm
hold on the handles and walk,
,, Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
o Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads, and any gravel--covered areas,
o Never direct discharge of material
toward bystanders nor allow anyone near the mower while you are operating
it.
° Before cleaning, inspecting, or repairing
your mower, stop the engine and make absolutely sure the blade and all moving
parts have stopped_ Then disconnect the
spark plug wire and keep it away from the spark plug to prevent accidental
starting.
Do not continue to run your mower if you hit a foreign object, Follow the procedure
outlined above, then repair any damage before restarting and operating you mower_
° Do not change the governor settings or
overspeed the engine. Engine damage or personal injury may result.
° Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indicat)on of damage; stop the engine, safely check for the cause of vibration
and repair as required.
° Do not run the engine indoors_ Exhaust
fumes are dangerous.
Never cut grass by pulling the mower towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow excessively steep slopes, Use caution
when operating the mower on uneven terrain or when changing directions --
maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are
tightened properly.
o Check all bolts, nuts and screws at
frequent intervals for proper tightness to be sure mower is in safe working
condition°
° Keep all safety devices in place and
working.
° To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil.
° Check grass catcher often for deteriora-
tion and wear and replace worn bags. Use only replacement bags that are
recommended by and comply with specifications of the manufacturer of
your mower.
, Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater, space heater, clothes dryer, etc.
_i, Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
&CAUTION; Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs_ _IbWARNING
The engine exhaust from this product contains chemicals known to the State of
Catifornia to cause cancer, birth defects, or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not shipped with your mower, They are also available at most Sears retail outlets and service
centers, Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower° Some of these accessories may not apply to your lawn mower:
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWER S . MULCHER KITS
FOR
[____,_ GRASS CATCHERS
. REAR DISCHARGE
LAWN MOWERS _
,,,,,,,,,,,............
LAWN MOWER MAINTENANCE
c==r'-----/-_ ...0,/'
MUFFLERS
BELTS
,,,,,..............
BLADES
BLADE ADAPTERS
Read these instructions and this manual in its entirely before you attempt to assemble or
operate your new lawn mower.. IMPORTANT= This lawn mower is shipped WITHOUT' OIL OR GASOLINE in the engine,
Your new lawn mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purpose& AIt parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag, To ensure safe
and proper operation of your lawn mower, all parts and hardware you assemble must be
AIR FtLTERN SPARK PLUGS
TO REMOVE LAWN MOWER FROM
CARTON
o Remove loose paris Included with mower. * Cut down two end comers of carton and
lay end panel down fiat,
. Remove all packing materials except
padding between upper and lower handle and padding holding operator presence control bar to upper handle,
, Roll lawn mower out of carton and check
carton thoroughly for additional loose pads,
tightened securely. Use the correct tools as
necessary to ensure proper tightness.
STABILIZER
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
GAS CANS
, i i _ J,,,, , II i
WHEELS ENGINE OIL
4
HOWTO SETUPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables,
Raise handles until lower handle section locks into place in mowing position°
Remove protective padding, raise upper handle section into place on lower handle
and tighten both handle knobs°
Remove handle padding holding operator
presence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort, Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual,
Operator presence bar
Upper handle "--..,...
Lift up
up
Mowing position
TO INSTALL ATTACHM ENTS
Your lawn mower was shipped ready to be used as a muicher. To convert to bagging or
discharging:
Open rear door and remove mulcher plug. Store mulcher p_ug in a safe place.
_, You can now install catcher or optional
clipping deflector.
° To return to mulching operation, install
mulcher plug into discharge opening of mower. Be sure all tabs are seated
properly.
Mulcher plug
,&CAUTION: Do not run your lawn mower without mulcher plug in place or
approved clipping deflector or grass
catcher In place. Never attempt to
operate the lawn mower with the rear
door removed or propped open,
Lower handle
5
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER, Compare the illustrations with your lawn mower to familiarize yourself with the
location of var ous controls and adjustments, Save this manual for futurereference: .... _...............
3"basesymbolsmayappear onyour lawnmowerortn literaturesuppliedwflhtheproduct,Learnandunderstand theremeaning,
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable Operator presence control bar
Drive control lever
Starter handle
Handle knob
Grass catcher
Mulcher plug
w/
dipstick
Housing
Drive cover
Gasoline cap
Primer
IMPORTANT: This lawn mower is shipped Wheel adjuster WITHOUT OIL OR GASOLINE in the engine_ (on each wheel)
_EETSCP_SAFETY REQUiRE:MENTS _ .... ".................. " " '_"........."' _'
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards institute and the US. Consumer Product Safety Commission, The blade
turns when the englne is running, Operator presence control bar- must be S_rter handle ' used for starting the engine.
held down to the handle to start the engine, Drive control lever - used to engage power-
Release to stop the engine, propelled forward motion of lawn mower.
Primer - pumps additional fuel from the Mulcher plug - must be removed to convert to carburetor to the cylinder for use when bagging or discharging operation,
starting a cold engine,
Engine oil
6
_ he operation of any lawn which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs,
We recommend a wide vision safety mask
over spectacles or standard safety glasses,
HOW TO USE YOUR LAWN MOWER ENGINE SPEED
The engine speed was set at lhe factory for optimum performance. Speed is not
adjustable° ENGINE ZONE CONTROL
&CAUTION: Federal regtTla!ions re.quire an engine control to be Insiairea on this lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function o[ the operator control. "['he blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut,
° Adjust cutting height to suit your require-
ments. Medium position is best for most lawns,
To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or
down to suit your requirements° Be sure all
wheels are in the same setting+
NOTE: Adjuster is properly positioned
when plate lab insells into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
mower can result in foreign objects thrown into the eyes,
TO ATTACH GRASS CATCHER
Lift the rear door of the lawn mower and place the grass catcher frame
hooks onto the door pivot pins,
The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher
frame,
,&CAUTION: Do not run your lawn mower without clipping deflector or
approved grass catcher in place, Never attempt to operate the lawn mower with
the rear door removed or propped open_
,Rear door
Grass catcher
handle
Pivot pins
TO EMPTY GRASS CATCHER
Lift up on grass catcher using the frame handle,
. Remove grass catcher with clippings
from under lawn mower handle.
. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear,,
Grass catcher
Bag frame handle handle
Plate Tab
7
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pushing the drive control lever forward until it clicks; then
release the lever.
Forward motion will stop when the operator presence control bar is
released. To stop forward motion
without stopping engine, release the
operator presence control bar slightly until the drive control disengages. Hold
operator presence control bar down to handle to continue mowing without self- propelling.
To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while
turning lawn mower.
Operator presence control bar
/\. Drive
:\. _,,. control
To engage drive Drive control contro! disengaged
BEFORE STARTING ENGINE
OIL Your lawn mower is shipped without oil in the
engine.
= Be sure mower is level and area around oi!
fill is clean.
Remove engine oil cap and fill to the full line.
NOTE: Allow oil to settle down into engine for accurate dipstick reading,
o Engine holds 20 ozs. of oil. For type and
grade of oil to use, see "ENGINE" in Maintenance section of this manual.
,, Pour oit slowly. Do not over fill
Check oil level before each use. Add oil if
needed° Fill to full line.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten,
° Change the oi! after ever,/25 hours of
operation or each season. You may need to change the oil more often under dusty, ditty conditions.
ADD GASOLINE
NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside the tank.
° Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane° Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
RNING,: Experience indicates that
I blenaed fuels (called gasohof or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank, slart the engine and let it run until the
fuel lines and carburetor are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank filler neck° Do not overfill° Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame,. Gasoline tiler cap Engine oil cap
(Discard debris plug
inside)
TO START ENGINE
," To start a cold engine, push primer three
(3) times before trying to start. Use a firm push. This step is not usually necessary
when starting an engine which has
already run for a few minutes,
Hold operator presence control bar down to the handle and pull starter handle
quickly. Do not allow starter rope to snap back.
° To stop engine, release operator presence
control bar.
NOTE: tn cooler weather it may be
8
necessary to repeat priming steps, in
warmer weather over priming may cause flooding and engine will not start, If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
MOWING TIPS
, Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing effort
and to keep from overloading the engine and leaving c]umps of grass clippings. It
may also be necessary to reduce ground speed and/or run the lawn
mower over the area a second time,
o For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions, the engine speed
should be set in the fast position.
When using a rear discharge lawn mower in moist, heavy grass, clumps of
cut grass may not enter the grass catcher. Reduce ground speed (push-
ing speed) and/or n_n the lawn mower over the area a second time,
If a trail of clippings is left on the right side of a rear discharge mower, mow in
a clockwise direction with a small overlap to collect the clippings on the
next pass.
Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chafL
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in Maintenance section
of this manual.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest
engine (blade) speed as this witl provide the
best recurring aclion of the blade&
Avoid cutting your lawn when it is weL Wet grass tends to form clumps and interferes
with the mulching action. The best time to mow your lawn is the early afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun,
For best results, adjust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass blades.
If the lawn is overgrown it will be necessary
to raise the height of cut Io reduce pushing
effort and to keep from overloading the engine and leaving clumps of mulched
grass, For extremely heavy mulching, reduce your width of cut by overlapping
previously cut path and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a
second time to completely hide the clippings, When doing a second cut, mow
across or perpendicular to the first cut path.
° Change your cutting pattern from week to
week. Mow north to south one week then change to east to west the next week. This
will help prevent matting and graining of the
fawn_
Max 1/3
9
_A 'NTENA_]C E ls C H E D U L _ .... l__)_y
o_b_ o o ge._._o
REGULAR SERVICE /_/ SERVICE DATES
Check for Loose Fasteners .................................... !/' ......................
Clean/inspect Grass Catcller
(.Equipped) ,'LmL__ V'
M Clean LawnMower
.... 1/_ ti'
O Clean Under Drive Cover(PowePPropelled Mowers! ............
Check drive belt/pulleys
E (Power,Propel!ed Mowers) a ChecldSharperdReplace Blade
Lubrication Chart
Clean BatlerylRech arge
{Electric Start Mowers) _ V' ...... i i _4 .........................................
E
Check Engine Oil Level t/
v'
N
G
Clean Air Filter .......... ............. _ 2
I
inspec! Muffler V'
N iClean or Replace Spark Plug If' E Replace A_FFiller Paper Cadridge t/'2
i * Change more often whsn oper_ling Under a hea','y load or in high ambient lemperalures
2_- Service mote often when operallng in dirty or dusly condlllons 3, Replace blades rno_eoltenwhen mowing tn sandy soil
4 Charge 48 hours al end of season
GENERAL RECOtVIMENDATIONS
The warranty or] this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty operator must
maintain mower as instructed in this manual
Sorne adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
* Once a year, replace the spark plug,
replace air filter element and check
blade for wear A new spark plug and clean/new air filter element assures
proper aiPfuel mixture and helps your engine run better and last longer
° Follow the maintenance schedule in this
manual
BEFORE EACH USE
, Check engine oil level° , Check for loose fasteners°
LUBRICATION Keep unit well lubricated (See "LUBRICA-
TION CHART)
(_) Refer to Maintenance "ENGINE" section,
IMPORTANT: Do not oil or grease plastic wheel bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self
lubricating bearings If you feel they must be lubricated, use only a dry powdered graphite
type lubricant sparingly
v3
v' v' t
LUBRICATION CHART
Wheel adjuster Engine oil
\
Rear door hinge
Handle bracket mounting pin
Spray lubricant
10
PRODUCT SPECIFICATIONS
SERIALNUMBER
DATE OF PURCHASE
GASOLINE CAPACITY/TYPE:
Oi:L TYPE (API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG (GAP_ ,030") VALVE CLEARANCE:
SOLID STATE IGNITION AIR GAP: .0t25 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
_nd script number_,' Wil! be fodn_ on a decal attached to the rear oth'f'['6"e_
lawn mower housing.Record both seria! number and date of purchase in space provided above.
1.6 QUARTS UNLEADED REGULAR
SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F_ ..........
20 OZS.
CHAMPION RJ19LM OR J19LM
INTAKE: ,004 - ,008 EXHAUST: .004 - .008
LAWNMOWER
Always observe safety nJles when performing
any maintenance,
TIRES
° Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
* Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
BLADE CARE For best results, mower blade must be
kept sharp. Replace bent or damaged blades.
TO REMOVE BLADE
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug.
Turn lawn mower on its side. Make sure air filter and carburetor are uF
Use a wood block between blade and mower housing to prevent blade from
turning when removing blade bolt.
,, Protect your hands with gloves and!or
wrap blade with heavy cloth.
° Remove blade bolt by turning counter-
clockwise.
° Remove blade and attaching hardware
(boll, lock washer and hardened washer).
NOTE: Remove the blade adapter and check tile key inside hub of blade adapter.
The key must be in good condition to work properly, Replace adapter if damaged.
TO REPLACE BLADE , Position the blade adapter on the
engine crankshaft, Be sure key in adapter and crankshaft keyway are
aligned.
° Position blade on the blade adapter
aligning the two (2) holes in the blade with the raised lugs on the adapter,
° Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
,, Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
Use block of wo6d between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
, The recommended tightening torque is
35-40 fl, fbs°
1i
IMPORTANT: Blade boft is grade 8 heat
treated, TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade
balanced, An unbalanced blade will cause eventual damage to lawn mower or
engine. , The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over lhe head of
the nail, If blade is balanced, it should
remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade
is balanced, Crank shaft
Blade keyway ado
Crank
,, Remove any trash or grass cuttings
fro_ inside the dust cover, pinion and/ or drive wheel gear teeth.
Put wheels back in place.
If after cleaning, the drive wl_eels do not turn freely, contact your nearest
authorized service center,
GEAR CASE ° To keep your drive system working
properly, the gear case and area around the drive should be kept clean
and free of trash build-up. Clean under the drive cover twice a season.
° The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
tf lubricant is required, use only Texaco Starplex Premium ! Grease, Part No.
750369. Do not substitute.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.
S_E VISCOSITY GRACES
1
bolt ,\\ shaft
Lock Blade
washer Hardened edge adapter
washer
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used,
, Check your grass catcher often for
damage or deterioration. Through normal
use it wil! wear, If catcher needs replacing, replace only with a manufacturer approved
replacement catcher, Give the lawn mower model number when ordering.
DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc, are in the drive
wheel area and must be cleaned to free
drive wheels. If necessa[y to clean the drive wheels,
check both front wheels.
Remove hubcaps, hairpin cotters and
washers,
Remove wheels from wheel adjusters.
NOTE: Although multi-viscosity oils
(5W30, i0W30 etc.) improve starting in
cold weather, these multi-viscosity oils wilt result in increased oil consumption
when used above 32°R Check your engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of operation or at least once a year if the
lawn mower is not used for 25 hours in
one year°
Check the crankcase oil level before starting the engine and after each five (5)
hours of continuous use, Tighten oi! plug securely each time you check the oil
level.
12
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, drain fuel tank by runntng
engine until fuel tank is empty,
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with spark plug,
Remove engine oil cap; lay aside on a
clean surface.
Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped instde of
engine.
Wipe off any spilled oil on lawn mower and on side of engine,
,, Filt englne with oil. Fill only to the
"FULL" line on the dipstick, DO NOT overfill.
° Replace engine oil cap.
Reconnect spark plug wire to spark plug.
Container'
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter, Replace the air filter every year, more
often if you mow in very dusty, dirty conditions.
TO CLEAN AIR FILTER ° Loosen screw and tilt cover to remove, ° Carefully remove cartridge.
° Clean by gently tapping on a flat
surface. If very dirty, replace cartridge.
`&CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean
cartridge. They may cause deterioration of the cartridge_ Do not oil cartridge, Do
not use pressurized air to clean or dry cartridge.
° Install cartridge, then replace cover
making sure the tabs are aligned with the slots in the back plate. Fasten
screw securely.
Cover Back tabs plate
Lip
Slots
Cover
Cartridge
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or
damage°
SPARK PLUG
Change your spark plug each year to
make your engine start easier and run
better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash, Clean the underside of your mower after each use.
,&CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark
plug.
Turn lawn mower on its side, Make
sure air filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build-up
of grass and trash.
° Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels
free of all gasoline, oil,etc°
We do not recommend using a garden
hose to clean lawn mower unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in
shortened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar tool to remove any
build-up of trash or grass on underside of drive cover.
13
,&CAUTION: Before perl_orming any service and adjustments:
. Release control bar and stop engine.
Make sure the blade and al! moving parts have completely stopped.
° Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR The rear deflector, attached between the rear
wheels of your lawn mower, is provided to minimize the possibility that objects will be
thrown out the rear of the lawn mower into the operator's mowing position, If the rear deflector becomes damaged, it should be
replaced,
TO REMOVE/REPLACE DRIVE BELT
, Remove drive cover. Remove belt by
pushing down on gear case pultey and roll belt off.
, Turn lawn mower on its side with carbure-
tor and fuel cap up.
, Remove blade. ° Remove debris shield.
° Remove belt from engine pulley on
crankshaft.
° Install new belt by reversing above steps° * Always use factory approved belt to assure
fit and long life.
TO ADJUST HANDLE
The handle can be mounted in a high or low position. The rnounting holes in the bottom of lower handle are off center for
raising or lowering the handle,
Remove upper handle and all pads attached to lower handle,
, Remove hairpin cotters from lower
handle bracket mounting pin..
Squeeze lower handle in to remove it from mounting pins.
Turn lower handle over to raise or lower handle,
Squeeze lower handle in and position
holes onto mounting pins on handle bracket.
Reassemble upper handle and all parts removed from lower handle,
Mowing ,., Mowing ., position F.-_ position /
Low position High posltton
Drive --/cover
Belt
Push down
handle
Rotate __
!4
TO ASSEMBLE GRASS CATCHER
Put grass catcher frame into grass bag
with rigid pad of bag on the bottom. Make sure the frame handle is outside
of the bag top,
° Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If bag gets wet, let it dry before using.
_CAUTION: Do not run your lawn mower
without cl!pping deflector or approved grass catcher in place. Never attempt to
operate the lawn mower with the rear door removed or propped open°
Catcher frame handle
ENGINE SPEED
'(our engine speed has been factory seL Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an authorized service center for repair and
adjustment. CARBURETOR
Your carburetor has a non-adjustable fixed main jet for mixture control, If your
engine does not operate properly due to suspected carburetor problems, take your
lawn mower to an authorized service center for repair and/or adjustment,
IMPORTANT: never tamper with the engine governor, which is fac!ory set for
proper engine speed. Overspeeding the engine above the factory high speed
setting can be dangerous, if you think the engine-governed high speed needs
adjusting, contact your nearest authorzed service center, which has proper
equipment and experience to make any necessary adjustrnents.
Frame opening
15
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