Craftsman 917377042 Owner’s Manual

Owner's Manual

CRR AN.+

ROTARY

160cc Honda Engine

Power=Propelled

21" Multi=Cut

Model No.

917.377042

• Espa_ol, p. 19

CAUTION'.

Read and follow all Safety Rules and instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules ....................................... 2-4

Product Specifications ......................... 4

Assembly / Pre-Operation ..................... 6

Operation .......................................... 7-11

Maintenance Schedule ........................ 12

2-YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER

If this Craftsman Lawn Mower fails due to manufacturer defects in material or

workmanship within two years from the date of purchase, return it to any Sears store,

Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair proves impossible).

This warranty applies for only 90 days from the date of purchase if this Lawn Mower is ever used for commercial or rental purposes.

This warranty does not cover:

• Expendable items that become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crackshafts and the failure to assemble, operate or maintain this Lawn Mower according to all supplied product instructions.

Maintenance ................................... 12-15

Service and Adjustments ..................... 15

Storage ........................................... 16-17

Troubleshooting .............................. 17-18

Repair Parts .................................... 38-46

Sears Service ........................ Back Cover

This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_i, Look for this symbol to point out

important safety precautions. It means CAUTION!H BECOME ALERT!H

YOUR SAFETY IS INVOLVED. & WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot come in con- tact with plug. &WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer

and birth defects or other reproductive

harm.

&WARNING: Battery posts, terminals and related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling. & CAUTION: Muffler and other engine

parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

IoGENERAL OPERATION

• Read, understand,andfollowall instructionson the machineandin the

manual(s)beforestarting. Bethoroughly familiarwith the controlsandthe proper

useof the machinebeforestarting.

• Do not put handsorfeet nearor under

rotatingparts. Keepclearof thedis-

chargeopening atall times.

• Only allow responsibleindividuals,who are familiarwith the instructions, to oper-

ate the machine.

• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

Do not operate the mower when bare-

foot or wearing open sandals. Always wear substantial foot wear.

Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving

backwards.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material

may richochet back toward the opera-

tor. Stop the blade when crossing gravel surfaces.

• Do not operate the mower without

proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer's instructions for

proper operation and installation of

accessories. Only use accessories ap-

proved by the manufacturer.

• Stop the blade(s) when crossing gravel drives, walks, or roads.

• Stop the engine (motor) whenever you

leave the equipment, before cleaning the mower or unclogging the chute.

• Shut the engine (motor) off and wait until the blade comes to complete stop before

removing grass catcher.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Never operate machine in wet grass. Always be sure of your footing: keep a

firm hold on the handle; walk, never run.

• Disengage the self-propelled mech- anism or drive clutch on mowers so

equipped before starting the engine.

• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra-

tion is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when operating

mower.

il. SLOPE OPERATION Slopes are a major factor related to slip &

fall accidents which can result in severe in-

jury. All slopes require extra caution. If you

feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose

footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced foot- ing could cause slipping.

i11. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the trimming area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and while walking backwards, look behind and down for small children.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV, SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel contain- er where there is an open flame, spark

or pilot light such as a water heater or on other appliances.

• Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.

Always place containers on the ground away from your vehicle before filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable

container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

• Never run a machine inside a closed area.

• Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental

starting.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never attempt to make wheel height adjustments while the engine is running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Do not change the engine governor set- ting or overspeed the engine.

• Maintain or replace safety and instruc- tion labels, as necessary.

AWARNING: This lawn mower is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator,

In the state of California the above is required by law (Section 4442 of the California

Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Parts & Repair Center (See the REPAIR PARTS section of this manual),

Serial Number: Date of Purchase:

Gasoline Capacity / Type: 1.0 Quarts (Unleaded Regular) Oil Capacity: 18.5 Ounces Oil Type (API SG-SL): SAE 30 (above 32°F) or SAE 10W-30

Spark Plug (Gap: .030") NGK BPR6ES Valve Clearance (_+0.04 mm): Intake: 0.015 mm; Exhaust: 0.020 mm

Blade Bolt Torque: 35-40 ft. Ibs.

• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

Repair Protection Agreements

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone sup- port from a Sears representative on

products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement todayg Some limitations and exclusions apply.

For prices and additional information

call 1-800=827-6655.

Sears Installation Service

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800=4=MY-HOME®.

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REAR DISCHARGE

LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

STABILIZER

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

CANS

GAS

LAWN MOWER MAINTENANCE

MUFFLERS

AIR FILTERS

SPARK PLUGS

BELTS BLADES BLADE ADAPTERS

WHEELS

ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble or

operate your new lawn mower•

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in engine•

Your new lawn mower has been assembled at the factory with the exception of those

parts left unassembled for shipping purposes• All parts such as nuts, washers, bolts, etc,, necessary to complete the assembly have been placed in the parts bag, To ensure safe

and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely• Use the correct tools as necessary to ensure proper tightness•

TO REMOVE MOWER FROM CARTON

1 Remove loose parts included with Handle

• bracket mower.

2. Cut down two end corners of carton and lay end panel down flat.

3. Remove all packing materials except padding between upper and lower

handle and padding holding operator presence control bar to upper handle.

4. Roll lawn mower out of carton and check carton thorougly for additional

loose parts.

HOW TO SET UP YOUR MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise lower handle section to operating position and align hole in handle with one

of three height positioning holes.

2. Insert handle bolt through handle and bracket and secure with knob.

3. Repeat for opposite side of handle.

4. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.

5. Remove any packing material from around control bar.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD-

JUST HANDLE" in the Service and Adjust-

ments section of this manual.

Operator MOWING t POSITION

control bar

Knob

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If

bag gets wet, let it dry before using.

Frame

////

Upper

handle

Handle

knob

Lower handle

Vinyl Frame bindings opening

TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to

be used as a mulcher. To convert to bag-

ging or discharging, see "TO CONVERT

MOWER" in the Operation section of this manual.

KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING

YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for

future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Operator presence

control ba_

Throttle/ engine

control

- Blade/brake control

-Drive control lever

knob

catcher

Starter handle

Gasoline filler cap

valve lever

Air filter

plug

Spark

Single point height adjuster handle

Engine oil cap with dipstick

Mulcher door Muffler

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

plug

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Com-

mission,

Operator presence control bar - must

be held down to the handle to start the blade. Release to stop the blade.

Starter handle - used for starting engine. Throttle/engine control - used for start-

ing and stopping the engine; and allows you to select either FAST or SLOW engine speed.

Mulcher door - allows conversion to dis- charging or bagging operation.

Mulcher plug - located at the rear dis- charge opening. Must be removed when converting to bagging operation. Single point height adjuster - used to

adjust cutting height of lawn mower.

Drive control lever- used to engage

power-propelled forward motion of lawn

mower.

Blade / brake control - used to engage the blade after the engine is started.

The operationof any lawn

mowercan result in foreign objectsthrown intothe eyes,which can result in severeeyedamage.Always

wear safetyglassesor eye shieldswhile operatingyour lawn moweror performing

anyadjustmentsor repairs.We recom- menda standardsafetyglasses orwide

visionsafety maskworn over spectacles.

HOW TO USE YOUR LAWN MOWER

THROTTLE / ENGINE CONTROL The engine is controlled by a throttle con-

trol located on the side of the upper handle.

CHOKE position is for starting a cold engine; FAST position is for starting a warm engine, normal cutting, trimming and better grass

bagging; SLOW position is for light cutting,

trimming and fuel economy, STOP position

is for stopping the engine.

t""'v-''_ STOP

II I II | _l -- I

\ I// II _, ,,,_._ -- /1( II

_,_ /11( ' //l/// I ,

-II _'_'<" I - J/

Operator presence control bar Blade / brake

control lever

TO ENGAGE BLADE

DRIVE CONTROL

• Self-propelling is controlled by hold- ing the operator presence control bar

down to the handle and pulling the drive control lever rearward to the handle.

The farther toward the handle the lever is pulled, the faster the unit will travel.

• Forward motion will stop when either the operator presence control bar or drive control lever are released. To stop forward motion without stopping blade,

release the drive control lever only. Hold operator presence control bar down against handle to continue mowing

without self-propelling.

NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage

drive wheels.

• To keep drive control engaged when

turning corners, push down on the handle to lift the front wheels off the

ground while turning lawn mower.

BLADE CONTROL

_kCAUTION: When the blade control is engaged, the blade turns.

• To start the blade, hold the operator presence control bar down to the handle

and push the blade/brake control lever forward until it latches. To stop the

blade, release the operator presence

control bar. Do not pull the blade/brake

lever rearward with the operator pres-

ence control bar down against the

handle. Allow a cold engine to warm up in high idle position for one minute before engaging the blade.

NOTE: It is normal to hear the belt slip as the blade is engaged and comes up to speed.

• Do not start the blade in uncut grass. Move the mower out of uncut grass

before starting the blade. A_CAUTION: Federal regulations require this blade/brake control to minimize the

risk of blade contact injury. Do not under

any circumstances attempt to defeat the function of this control.

_rator presence control bar

Drive

control

_ TO lever

ENGAGE DRIVE

Adjustment DRIVE CONTROL turnbuckle CONTROL DISENGAGED

DRIVE CONTROL ADJUSTMENT

Over time, the drive control system may

become "loose", resulting in decreased

speed. There is a turnbuckle on the drive control housing to increase tension on the

drive cable. Proceed as follows:

1. Turn unit off and disconnect spark plug wire from spark plug.

2. Rotate turnbuckle on drive control to increase drive speed.

3. Operate mower to test drive speed. Readjust as required.

4. If condition fails to improve after the

above steps (forward speed remains the same), your drive belt is worn and should

be replaced.

TOADJUST CUTTING HEIGHT

All four wheels are adjusted by a single lever.

• Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mower, move

the lever toward the rear.

LEVER \ Height adjuster BACKWARD lever

TO LOWER

MOWER

LEVER FORWARD

TO RAISE

MOWER

/_ Grass

catcher

frame

handle

TO CONVERT MOWER Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging

or discharging:

REAR BAGGING

• Open rear door, remove mulcher plug. Store mulcher plug in a safe place.

• You can now install the grass catcher.

• To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower.

TO ATTACH GRASS CATCHER

1. Lift the rear door of the lawn mower and place the grass catcher frame side

hooks onto the door pivot pins.

2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame.

_CAUTION: Do not run your lawn mower without mulcher plug or approved grass

catcher in place. Never attempt to op- erate the lawn mower with the rear door

removed or propped open.

Pivot " Rear

Grass

catcher

handle

Catcher frame hook

Mulcher plug

SIDE DISCHARGING

• Mulcher plug must be installed into rear discharge opening of mower.

• Open mulcher door and install dis- charge deflector under door as shown.

• Mower is now ready for discharging operation.

• To convert to mulching or bagging operation, discharge deflector must

be removed and mulcher door closed.

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the frame handle.

2. Remove grass catcher with clippings from under lawn mower handle.

3. Empty clippings from bag. NOTE: Do not drag the bag when empty-

ing; it will cause unnecessary wear.

Open mulcher door

Install

discharge

9 deflector

MOWER IS NOW READY FOR

DISCHARGING OPERATION

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING -

1. Rear mulcher plug installed.

2. Mulcher door closed. FOR REAR BAGGING -

1. Rear mulcher plug removed.

2. Grass catcher installed.

3. Mulcher door closed. FOR SIDE DISCHARGING -

1. Rear mulcher plug installed.

2. Discharge deflector installed.

_I, CAUTION: Do not run your lawn

mower without mulcher plug or approved

grass catcher in place. Never attempt to operate the lawn mower with the rear door

removed or propped open. BEFORE STARTING ENGINE

ADD OIL Your lawnmower is shipped without oil in

the engine. For type and grade of oil to

use, see "ENGINE" in the Maintenance

section of this manual. A CAUTION: DO NOT overfill engine with

oil, or it will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the

unit. Slowly pour the entire container down the oil fill spout into the engine.

4. Insert and tighten dipstick.

IMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO

CHANGE ENGINE OIL" in the Mainte- nance section of this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

,d_ CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

_ib CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha- nol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Oil fill cap / Gasoline di filler cap

Upper Lowel

mark mark

TO STOP ENGINE

• To stop engine, move throttle control lever to STOP position. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do

not intend to restart the engine soon.

TO START ENGINE

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the prod-

uct and should be considered normal.

1. Be sure fuel valve is in the ON position.

2. To start a cold engine, move handle mounted throttle/choke control lever to

CHOKE position.

3. Pull starter handle quickly. Do not allow starter rope to snap back.

4. Slowly move throttle control lever to FAST position after engine starts.

• To start a warm engine, move throttle control lever to FAST position, then fol- low steps above.

NOTE: Allow a cold engine to warm up for

one minute before starting the blade. See

"BLADE CONTROL" in this section of this manual.

Fuel valve lever MOWING TIPS

A CAUTION: Do not use de-thatcher

blade attachments on your mower. Such attachments are hazardous, will damage

your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise

the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to

reduce ground speed and/or run the mower over the area a second time.

• For extremely heavy cutting, reduce the width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most cut- ting conditions, the engine speed should

be set in the FAST position.

• Pores in cloth grass catchers can be- come filled with dirt and dust with use

and catchers will collect less grass. To prevent this, regularly hose catcher off

with water and let dry before using. Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend

engine life.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. See "CLEANING" in the

Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The

best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the lawn mower cutting height so that the lawn mower

cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of

cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut

by overlapping previously cut path and mow slowly.

1/3

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings, When doing a sec- ond cut, mow across (perpendicular) to

the first cut path,

• Change your cutting pattern from week to week, Mow north to south one week

then change to east to west the next week, This will help prevent matting and graining of the lawn,

MAINTENANCE

SCHEDULE

Check for Loose Fasteners

_ lean / Inspect Grass Catcher *

Check Tires

_ Check Drive Wheels

Clean Lawn Mower ....

M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***

_ Check / Sharpen / Replace Blade

R Lubrication

Clean and Recharge Battery **

Check Engine Oil level

I_ Change Engine Oil N Clean Air Filter

_ Inspect Muffler

N Replace Spark Plug E Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

* (if so equipped)

** Electric-Start mowers

*** Power-Propelled mowers

**** Use a scraper

to clean under deck

¢.¢. ¢.

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil,

4- Charge 48 hours at end of season. 5 - And after each 5 hours of use.

BEFORE AFTER EVERY EVERY EVERY

EACH EACH 10 25 HOURS 100 BEFORE

USE USE HOURS OR SEASON HOURS STORAGE

i/ i/3

i/s

11_,2

14 I/

i/ 14

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must

maintain unit as instructed in this manual,

Some adjustments will need to be made

periodically to properly maintain your unit,

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark

plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART").

LUBRICATION CHART

adjuster (on

each wheel)

(_) Engine oil

(_ Mulcher

door hinge pin

(_ Rear door

(_ Handle bracket mounting pins

_ Spray lubricant

See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic

wheel bearings, Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings, If you feel they

must be lubricated, use only a dry, powdered

12 graphite type lubricant sparingly,

Wheel

hinge

LAWN MOWER

Always observe safety rules when per- forming any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

, Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

DRIVE WHEELS Check rear drive wheels each time you

mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc., may be inside the

drive wheel and dust cover area and must

be cleaned out to free drive wheels.

BLADE CARE

For best results, mower blade must be kept sharp. Replace a bent or damaged blade.

CAUTION: Use only a replacement

blade approved by the manufacturer of your mower. Using a blade not approved

by the manufacturer of your mower is

hazardous, could damage your mower and void your warranty.

TO REMOVE BLADE

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Turn lawn mower on its side. Make sure air filter and carburetor are up.

3. Use a wood block between blade and mower housing to prevent blade from

turning when removing blade bolts.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolts by turning counter- clockwise.

TO REPLACE BLADE

1. Position the blade. Be sure trailing edge of blade (opposite sharp edge) is up toward the engine and install the blade bolts.

2. Use block of wood between blade and lawn mower housing and tighten the

blade bolts, turning clockwise.

, The recommended tightening torque is

36-44 ft. Ibs.

IMPORTANT: Blade bolts are heat treat- ed. If bolts need replacing, replace only

with approved bolts shown in the Repair

Parts section of this manual.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

the blade - but if you do, be sure the blade is

balanced. An unbalanced blade will cause eventual damage to mower or engine. , The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, drive a nail into a beam or wall. Leave about one inch of

the straight nail exposed. Place center hole of blade over the head of the nail.

If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Blade

bolts

Trailing edge

GRASS CATCHER

• The grass catcher may be hosed with water, but must be dry when used.

• Check your grass catcher often for dam- age or deterioration. Through normal use it will wear. If catcher needs replac-

ing, replace only with approved replace- ment catcher shown in the Repair Parts

section of this manual. Give the lawn mower model number when ordering.

GEAR CASE

• To keep your drive system working properly, the gear case and area around

the drive should be kept clean and free of trash build-up. Clean under the drive

cover twice a season.

• The gear case is filled with lubricant to the proper level at the factory. The only time

the lubricant needs attention is if service has been performed on the gear case.

• If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.

750369. Do not substitute.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with

API service classification SG-SL. Select the oil's SAE viscosity grade according to your

expected operating temperature.

SAE VISCOSITY GRADES

°F -20 0 30 32 40 60 80 100 °C -30 "2; -1; ; 1'0 20 30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level fre- quently to avoid possible engine damage

from running low on oil. Change the oil after every 25 hours of opera- tion or at least once a year if the lawn mower

is not used for 25 hours in one year. Check the crankcase oil level before

starting the engine and after each five (5)

hours of continuous use. Tighten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until

fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Remove oil fill cap/dipstick; lay aside on a clean surface.

3. Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to re- move any oil trapped inside of engine.

7. Continue adding small amounts of oil and rechecking the dipstick until it

reads full. DO NOT overfill, or engine

will smoke on startup.

8. Always be sure to retighten oil fill cap/ dipstick before starting engine.

9. Reconnect spark plug wire to plug.

AiR FILTER Your engine will not run properly and may

be damaged by using a dirty air filter. Replace the air filter every 100 hours of

operation or every season, whichever oc- curs first. Service air cleaner more often

under dusty conditions.

TO CLEAN AIR FILTER

1. Remove cover.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.

_CAUTION: Petroleum solvents, such as

kerosene, are not to be used to clean car-

tridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use

pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover.

Wipe off any spilled oil from lawn mower or side of engine.

Fill engine with oil. Slowly pour oil down the oil fill spout into the engine.

Wait one minute to allow oil to settle. Use guage on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube

when taking reading.

Oil fill cap / dipstick

Upper _

mark -_

Lower ' _

mark

Tab

Cartridge

Filter cover

MUFFLER

Inspect and replace corroded muffler as it

could create a fire hazard and/or damage. SPARK PLUG

Replace spark plug at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-

ATIONS" section of this manual.

CLEANING

iMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean the underside of your mower after each use.

+ 30 hidden pages

Craftsman 917377042 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual