Craftsman 917.376651 User Manual

Owner's Manual

CRRFTSMIIN°

ROTARY LAWN MOWER

625 Series Briggs & Stratton Engine

Power-Propelled

22" Multi-Cut

Model No.

917.376651

• EspaSol, p. 19

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

U.S.A.

Warranty ................................................... 2

Safety Rules .......................................... 2-4

Product Specifications .............................. 4

Assembly / Pre-Operation ........................ 6

Operation ............................................. 7-11

Maintenance Schedule ........................... 12

Maintenance ...................................... 12-15

Service and Adjustments ................... 15-16

Storage .............................................. 16-17

Troubleshooting ................................. 17-18

Repair Parts ....................................... 36-43

Sears Service .......................... Back Cover

2-YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER

If this Craftsman Lawn Mower fails due to manufacturer defects in material or

workmanship within two years from the date of purchase, return it to any Sears store,

Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair proves impossible).

This warranty applies for only 90 days from the date of purchase if this Lawn Mower is ever used for commercial or rental purposes.

This warranty does not cover:

• Expendable items that become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crackshafts and the failure to assemble, operate or maintain this Lawn Mower according to all supplied product instructions.

This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.

_,Look for this symbol to point out impor- tant safety precautions. It means

CAUTIONH! BECOME ALERTN!

YOUR SAFETY IS INVOLVED.

_i, WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact

with plug.

_WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm. Wash

hands after handling.

A CAUTION: Muffler and other engine

parts become extremely hot during

operation and remain hot after engine has stopped. To avoid severe burns on contact,

stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis- charge opening at all times.

• Only allow responsible individuals, who

are familiar with the instructions, to oper- ate the machine.

• Clear the area of objects such as rocks,

toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look down and behind before and while moving

backwards.

• Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel

surfaces.

• Do not operate the mower without

proper guards, plates, grass catcher or other safety protective devices in place.

• See manufacturer's instructions for

proper operation and installation of accessories. Only use accessories ap- proved by the manufacturer.

• Stop the blade(s) when crossing gravel

drives, walks, or roads.

• Stop the engine (motor) whenever you

leave the equipment, before cleaning the mower or unclogging the chute.

• Shut the engine (motor) off and wait until

the blade comes to complete stop before removing grass catcher.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a

firm hold on the handle; walk, never run.

• Disengage the self-propelled mech-

anism or drive clutch on mowers so equipped before starting the engine.

• If the equipment should start to vibrate

abnormally, stop the engine (motor) and check immediately for the cause. Vibra-

tion is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when operating

mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe in-

jury. All slopes require extra caution. If you

feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced foot-

ing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the trimming area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and while walking backwards,

look behind and down for small children.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes

and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel contain- er where there is an open flame, spark

or pilot light such as a water heater or on other appliances.

• Neverfill containersinsidea vehicle,on atruckortrailerbedwitha plasticliner.

Alwaysplacecontainersonthe ground

awayfromyourvehiclebeforefilling.

• Removegas-poweredequipmentfrom thetruckortrailerandrefuel iton the

ground. Ifthis is notpossible,then refuelsuchequipmentwith a portable container,ratherthanfromagasoline dispensernozzle.

• Keepthenozzlein contactwith the rim ofthe fueltank or containeropeningat

alltimes untilfueling iscomplete. Do notusea nozzlelock-opendevice.

• Iffuel isspilledonclothing,change clothingimmediately.

• Neveroverfillfuel tank. Replacegas capandtightensecurely.

V. GENERAL SERVICE

• Neverruna machineinsideaclosed area.

• Nevermakeadjustmentsor repairswith theengine(motor)running.Disconnect thesparkplugwire,and keepthewire awayfromthe plugto preventaccidental starting.

• Keepnutsand bolts,especiallyblade attachmentbolts,tight and keepequip- mentin goodcondition.

• Nevertamperwithsafetydevices.Check theirproperoperationregularly.

• Keepmachinefreeofgrass,leaves,or otherdebrisbuild-up.Cleanoil or fuel spillage.Allowmachineto coolbefore storing.

• Stopandinspectthe equipmentifyou strikean object.Repair,ifnecessary,

beforerestarting.

• Neverattemptto makewheelheight adjustmentswhiletheengineisrunning.

• Grasscatchercomponentsaresubject towear,damage,anddeterioration, whichcouldexposemovingpartsor

allowobjectstobe thrown.Frequently checkcomponentsandreplacewith manufacturer'srecommendedparts,

whennecessary.

• Mowerbladesare sharpand cancut. Wrapthe blade(s)orweargloves,and

useextra cautionwhenservicingthem.

• Donot changetheenginegovernorset- tingor overspeedtheengine.

• Maintainor replacesafetyand instruc- tion labels,as necessary.

AWARNING: This lawn mower is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears

Parts & Repair Center (See the REPAIR PARTS section of this manual).

Serial Number: Date of Purchase:

Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion RJ 19LM or J 19LM Blade Bolt Torque: 35-40 ft. Ibs.

• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

Repair Protection Agreements

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone sup- port from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOIMIE®.

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and

service centers. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REAR DISCHARGE

LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

STABILIZER

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

LAWN MOWER MAINTENANCE

MUFFLERS

AIR FILTERS

SPARK PLUGS

BELTS BLADES

BLADE ADAPTERS

WHEELS

ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble or

operate your new lawn mower.

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have been placed in the parts bag.

TO REMOVE MOWER FROM CARTON

1. Remove loose parts included with mower.

2. Cut down two end corners of carton and lay end panel down flat.

3. Remove all packing materials except padding between upper and lower handle and padding holding operator

presence control bar to upper handle.

4. Roll lawn mower out of carton and check carton thoroughly for additional

loose parts.

HOW TO SET UP YOUR MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

I. Raise handles until lower handle sec-

tion locks into place in mowing position.

2. Remove protective padding, raise up- per handle section into place on lower

handle and tighten both handle knobs.

3. Remove handle padding holding operator presence control bar to upper handle.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-

ments section of this manual. Operator MOWING

I: POSITION control bar

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.

Make sure the frame handle is outside of the bag top.

2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If bag gets wet, let it dry before using.

Vinyl Frame bindings opening

TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be

used as a mulcher. To convert mower to bagging or discharging, see "TO CON-

VERT MOWER" in the Operation section of this manual.

UP handle

Lower handle

Upper

Handle

knob

KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING

YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for

future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Drive control

Operator presence control bar

bar

Handle knob

Starter

Engine oil cap with dipstick

handle

Primer

Grass catche_

Muffler

Gasoline filler cap

plug

Drive cover

Wheel adjuster

Housing (on each wheel) IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Com-

mission. The blade turns when the engine is running. Operator presence control bar - must

be held down to the handle to start the

engine. Release to stop the engine.

Primer- pumps additional fuel from the carburetor to the cylinder for use when

starting a cold engine.

Starter handle - used for starting engine. Mulcher door - allows conversion to

discharging or bagging operation. Drive control bar - used to engage power-propelled forward motion of mower.

Theoperationof any

SAFETYGLASSESlawnmowercan result

inforeignobjectsthrown intotheeyes,whichcan resultinsevereeyedam-

age.Alwayswearsafetyglassesoreye

shieldswhileoperatingyour lawnmower or performinganyadjustmentsor repairs.

Werecommendastandardsafetyglasses orwidevisionsafetymaskwornover spectacles.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory for optimum performance. Speed is not adjustable.

Operator presence

control bar

DRIVE CONTROLENGAGED

ENGINE ZONE CONTROL

_I_CAUTION: Federal regulations require

an engine control to be installed on this lawn mower in order to minimize the

risk of blade contact injury. Do not under any circumstances attempt to defeat the

function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which requires the operator to be positioned

behind the lawn mower handle to start and operate the lawn mower.

TO OPERATE DRIVE SYSTEM

• To start forward motion, lift drive con-

trol bar up to handle.

• To stop forward motion, release drive

control bar.

IMPORTANT: Always keep drive control

fully engaged against handle when in use.

DRtVE CONTROLDISENGAGED

TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit

your requirements. Medium position is best for most lawns.

• To change cutting height, squeeze ad- juster lever toward wheel. Move wheel

up or down to suit your requirements. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the plate tabs.

LEVER BACKWARD TO LOWER MOWER

Plate tab

LEVER FORWARD TO RAISE MOWER Lever

TOCONVERTMOWER

Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging

or discharging:

REAR BAGGING

• Open rear door and remove mulcher plug. Store mulcher plug in a safe place.

• You can now install the grass catcher or optional clipping deflector.

• To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower.

Discharge deflector

\ \ \- /

Mulcher plug

SIDE DISCHARGING

• Mulcher plug must be installed into rear discharge opening of mower.

• Open mulcher door and install dis- charge deflector under door as shown.

• Mower is now ready for discharging operation.

• To convert to mulching or bagging operation, discharge deflector must be

removed and mulcher door closed.

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING -

1. Rear mulcher plug installed.

2. Mulcher door closed. FOR REAR BAGGING -

1. Rear mulcher plug removed.

2. Grass catcher installed.

3. Mulcher door closed. FOR SIDE DISCHARGING -

1. Rear mulcher plug installed.

2. Discharge deflector installed.

_CAUTION: Do not run your lawn

mower without mulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

Open mulcher door

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the

frame handle.

2. Remove grass catcher with clippings from under lawn mower handle.

3. Empty clippings from bag. NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wear.

\ \

catcher

frame

__ Grass

handle

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in the engine. For type and grade of oil to

use, see "ENGINE" in the Maintenance

section of this manual. A CAUTION: DO NOT overfill engine with

oil, or it will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the unit. Slowly pour the entire container

down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 18 oz.

due to residual oil in engine from the

manufacturers 100% quality testing. When changing oil you may need 20 oz.

4. Insert and tighten dipstick. IMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO

CHANGE ENGINE OIL" in the Mainte- nance section of this manual.

Engine

oil cap

Gasoline

filler cap

Primer

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh- ness.

A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

_, CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha- nol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use flesh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE

• To stop engine, release operator pres- ence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the product and should be considered normal.

1. To start a cold engine, push primer

three (3) times before trying to start.

Use a firm push. This step is not usually necessary when starting an engine which has already run for a few

minutes.

2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

NOTE: In cooler weather it may be

necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do

flood engine, wait a few minutes before

attempting to start and do not repeat

priming steps.

MOWING TIPS A CAUTION: Do not use de-thatcher

blade attachments on your mower. Such

attachments are hazardous, will damage your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise

the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip- pings. It may also be necessary to re- duce ground speed and/or run the lawn

mower over the area a second time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most cut- ting conditions, the engine speed should be set in the FAST position.

• Pores in cloth grass catchers can be- come filled with dirt and dust with use

and catchers will collect less grass. To prevent this, regularly hose catcher off

with water and let dry before using.

• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. See "CLEANING" in the

Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early

afternoon. At this time the grass has dried, yet the newly cut area will not be

exposed to direct sunlight.

• For best results, adjust the lawn mower

cutting height so that the lawn mower

cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of

cut to reduce pushing effort and to keep from overloading the engine and leaving

clumps of mulched grass. For extremely

heavy grass, reduce your width of cut

by overlapping previously cut path and

mow slowly.

1/3

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

SCHEDULE

Check for Loose Fasteners

I Clean / Inspect Grass Catcher*

_ Check Tires

N Check Drive Wheels ***

Clean Lawn Mower ....

M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***

_ Check / Sharpen / Replace Blade

R Lubrication

Clean and Recharge Battery ** Check Engine Oil level

Change Engine Oil

N Clean Air Filter

_ Inspect Muffler

N Replace Spark Plug

Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer

* (if so equipped)

** Electric-Start mowers

*** Power-Propelled mowers

**** Use a scraper

to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

BEFORE AFTER EVERY EVERY EVERY

EACH EACH 10 25HOURS 100 BEFORE

USE USE HOURS OR SEASON HOURS STORAGE

v' v'

v' v'3

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must

maintain unit as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark

plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LU BRICATION

Keep unit well lubricated (See "LUBRICATION CHART").

LUBRICATION CHART

Wheel

adjuster (on

each wheel)

@ Engine oil

Mulcher

door hinge

Rear door

hinge

Handle bracket mounting pins

_ Spray lubricant

See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, powdered

2graphite type lubricant sparingly.

LAWN MOWER

Alwaysobservesafetyruleswhenper- forminganymaintenance. TIRES

• Keeptiresfree of gasoline,oil, or insect controlchemicalswhichcanharmrubber.

• Avoidstumps,stones,deepruts,sharp objectsandother hazardsthat may

causetiredamage.

DRIVEWHEELS Checkfrontdrivewheelseachtime before

you mowtobe suretheymovefreely. Thewheelsnot turningfreelymeanstrash, grasscuttings,etc.areinthedrivewheelarea

and mustbe cleanedtofree drivewheels.

Ifnecessaryto cleanthedrivewheels,be

sureto cleanbothfrontwheels.

1. Removehubcaps,Iocknuts&washers.

2. Removewheelsfromwheeladjusters.

3. Removeanytrashorgrasscuttings

frominsidethedustcover,pinionand/ ordrivewheelgearteeth.

4. Putwheelsbackinplace. NOTE: Ifaftercleaning,the drivewheels

do notturnfreely,contactaSearsor other qualifiedservicecenter.

BLADE CARE Forbestresults,blademustbe keptsharp.

Replaceabentor damagedblade.

A CAUTION:Useonlyareplacementblade

approvedbythemanufacturerofyourmower. Usinga bladenot approvedby the manu-

facturerofyour mowerishazardous,could damageyourmowerandvoidyourwarranty.

TOREMOVEBLADE

1. Disconnectsparkplugwirefromspark

plugand placewire where itcannot come incontactwith plug.

2. Turnlawn moweron itsside.Make

sure airfilter andcarburetorareup.

3. Useawood blockbetweenbladeand

mowerhousingtopreventbladefrom

turningwhen removingbladebolt. NOTE: Protectyour handswithgloves and/orwrapbladewith heavycloth.

4. Removeblade boltbyturningcounter- clockwise.

5. Removeblade& attachinghardware (bolt,lockwasher& hardenedwasher).

TOREPLACEBLADE

1. Positionbladeon the bladeadapter aligningthe two (2) holesinthe blade withthe raisedlugs onthe adapter.

2. Besurethetrailingedgeofblade(oppo- sitesharpedge)isuptowardtheengine.

3. Installthebladeboltwith thelock washerandhardenedwasherinto

bladeadapterandcrankshaft.

4. Useblockofwood betweenbladeand lawnmowerhousingandtightenthe

bladebolt,turningclockwise.

Recommendedtighteningtorque:35-40ft.lbs. IMPORTANT:Bladeboltisheattreated.

Ifboltneedsreplacing,replaceonlywith

approvedboltshownin theRepairParts sectionofthis manual.

Bladeadapter_ Key

Crankshaft

Lockwasher_ _i

Bl°itde H!sdee_ed _dge

TO SHARPEN BLADE NOTE: We do not recommend sharpening

the blade - but if you do, be sure the blade is balanced. Care should be taken to keep

the blade balanced. An unbalanced bladewill cause eventual damage to mower or engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into

a beam or wall. Leave about one inch of

the straight nail exposed. Place center

hole of blade over the head of the nail. If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• Check your grass catcher often for dam-

age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts

section of this manual. Give the lawn

mower model number when ordering.

GEAR CASE

• To keep your drive system working

properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive

cover twice a season. The gear case is filled with lubricant to the

proper level at the factory. The only time the lubricant needs attention is if service

has been performed on the gear case.

If lubricant is required, use only Texaco

Starplex Premium 1 Grease, Part No.

750369. Do not substitute.

Crankshaft

ENGINE

LU BRICATION

Use only high quality detergent oil rated with

API service classification SG-SL Select the oil's SAE viscosity grade according to your

expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OiL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in

cold weather, these multi-viscosity oils will result in increased oil consumption when

used above 32°F. Check your engine oil level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of op-

eration orat least once a year if the mower

is not used for 25 hours in one year. Check the crankcase oil level before

starting the engine and after each five (5)

hours of continuous use. Tighten oil plug

securely each time you check the oil level. TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

2. Remove engine oil cap; lay aside on a clean surface.

3. Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to re-

move any oil trapped inside of engine.

engine will smoke heavily from the muffler on startup.

8. Always be sure to retighten oil dipstick before starting engine.

9. Reconnect spark plug wire to spark plug.

AIR FILTER Your engine will not run properly and

may be damaged by using a dirty air filter. Replace the air filter cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty conditions.

TO CLEAN AIR FILTER

1. Loosen screw and tilt cover to remove.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.

AI:;I,CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean

cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do

not use pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover making sure the tabs are aligned with the slots in the back plate. Fasten screw securely.

.Lip Back plate

// /

Cartrid_

Slot

4. Wipe off any spilled oil from lawn mower or side of engine.

5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.

6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a

minute to allow oil to settle.

7. Continue adding small amounts of oil, rechecking the dipstick until oil level

settles at FULL. DO NOT overfill, or

Cover

Cover tab

MUFFLER

Inspect and replace corroded muffler as it

could create a fire hazard and/or damage. SPARK PLUG

Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting

are shown in the "PRODUCT SPECIFIC- ATIONS" section of this manual.

CLEANING

IMPORTANT: For best performance,

keep mower housing free of built-grass and trash. Clean the underside of your

mower after each use.

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