Craftsman 917376151 Owner’s Manual
Owner’s Manual
ROTARY LAWN MOWER
6.75 Horsepower
Power-Propelled
22" Multi-Cut
Model No.
917.376151
• Español, p. 19
CAUTION:
Read and follow all
Safety Rules and In struc tions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
TABLE OF CONTENTS
Warranty ................................................... 2
Safe ty Rules ..........................................2-4
Prod uct Spec i fi ca tions .............................. 4
Assembly / Pre-Operation ........................6
Op er a tion .............................................7-11
Maintenance Sched ule ........................... 12
Maintenance ......................................12-15
Ser vice and Ad just ments ...................15-16
Stor age ..............................................16-17
Trou ble shoot ing ................................. 17-18
Re pair Parts .......................................36-43
Sears Service .......................... Back Cov er
WARRANTY
LIMITED 2-YEAR WARRANTY ON CRAFTSMAN POWER MOWER
When used and maintained according to the operator’s manual instructions, if this power mower fails due to a defect in material or workmanship within two years from the date of purchase,
return it to any Sears store, Parts & Repair Center, or other Craftsman outlet for free repair.
Warranty coverage does not include:
• Expendable items that become worn during normal use, including but not limited to
blade, blade adapters, spark plug, air cleaner and belts.
• Standard maintenance servicing, oil changes, or tune-ups.
• Repairs necessary because of operator abuse, including but not limited to damage caused
by impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to damage caused by improper storage, or failure to maintain the equipment according to the
instructions contained in the operator’s manual.
• Engine (fuel system) cleaning or repairs necessary because of fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty applies for only 90 days if this product is used for commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
Look for this symbol to point out im por -
tant safety precautions. It means
CAU TION!!! BECOME ALERT!!!
YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac-
ci den tal starting when setting up, trans port ing, ad just ing or making repairs,
always dis con nect spark plug wire and
place wire where it can not come in contact
with plug.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle com po nents
contain or emit chem i cals known to the State
of Cal i for nia to cause can cer and birth defects
or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on contact,
stay away from these areas.
2
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop ma chine if anyone
enters the area.
• Do not operate the mower when bare foot or wearing open sandals. Al ways
wear substantial foot wear.
• Do not pull mower backwards unless
absolutely nec es sary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may richochet back toward the operator. Stop the blade when crossing gravel
surfaces.
• Do not operate the mower without
proper guards, plates, grass catcher or
oth er safety protective devices in place.
• See manufacturer’s instructions for
proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing grav el
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equip ment, before clean ing the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
• Disengage the self-propelled mech a nism or drive clutch on mowers so
equipped before starting the engine.
• If the equipment should start to vi brate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safe ty
glasses with side shields when op er at ing
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe injury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor
is not alert to the presence of children.
Children are often attracted to the ma chine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of an oth er
re spon si ble adult.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards,
look behind and down for small chil dren.
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark
or pilot light such as a water heater or on
other appliances.
3
• Never fill containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas
cap and tighten securely.
V. GENERAL SERVICE
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Dis con nect
the spark plug wire, and keep the wire
away from the plug to prevent ac ci den tal
starting.
WARNING: This lawn mower is equipped with an internal com bus tion engine and
should not be used on or near any un im proved forest-covered, brush-covered or
grass-cov ered land unless the engine’s exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears
Parts & Repair Center (See the REPAIR PARTS section of this manual).
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check
their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if nec es sary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine is running.
• Grass catcher components are sub ject
to wear, dam age, and de te ri o ra tion,
which could expose moving parts or
allow objects to be thrown. Frequently
check com po nents and replace with
man u fac tur er’s recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when ser vic ing them.
• Do not change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as necessary.
PRODUCT SPECIFICATIONS
Serial Number:
Date of Purchase:
Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular)
Oil Type (API SG–SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil Capacity: 20 Ounces
Spark Plug (Gap: .030") Champion RJ19LM or J19LM
Blade Bolt Torque: 35-40 ft. lbs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
4
Repair Protection Agreements
Congratulations on making a smart purchase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products, it may require repair from time to
time. That’s when having a Repair Protection Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here’s what’s included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can’t be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive maintenance check.
• Fast help by phone – phone support
from a Sears technician on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That’s the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®.
ACCESSORIES
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and
service centers. Some of these accessories may not apply to your lawn mower.
5
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or
operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as sem bled at the factory with the exception of those parts
left unassembled for shipping pur pos es. To ensure safe and proper op er a tion of your lawn
mower, all parts and hard ware you assemble must be tight ened securely. Use the correct
tools as nec es sary to ensure proper tightness. All parts such as nuts, wash ers, bolts, etc.,
nec es sary to complete the as sem bly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding be tween upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thor ough ly for additional
loose parts.
HOW TO SET UP YOUR MOW ER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
1. Raise handles until lower handle section locks into place in mowing position.
2. Remove protective padding, raise upper handle sec tion into place on lower
handle and tighten both handle knobs.
3. Remove handle padding holding operator
pres ence control bar to upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to “AD JUST HANDLE” in the Service and Adjustments section of this manual.
Operator
presence
control bar
LIFT
UP
MOWING
POSITION
TO ASSEMBLE GRASS CATCH ER
1. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
Frame
handle
Vinyl
bindings
Frame
opening
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mulcher. To convert mower to
bagging or discharging, see “TO CON VERT MOWER” in the Operation section
of this manual.
LIFT
UP
Upper
handle
Handle
knob
Lower handle
6
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OP ER AT ING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
Drive
control
bar
Starter
handle
Grass
catcher
Gasoline filler cap
Air filter
Mulcher door
Housing
Operator presence control bar
Handle knob
Engine oil cap with dipstick
Primer
Muffler
Spark
plug
Drive cover
Wheel adjuster
(on each wheel)
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com mis sion. The blade turns when the engine is running.
Operator presence control bar – must
be held down to the handle to start the
engine. Release to stop the engine.
Primer– pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle – used for starting engine.
Mulcher door – allows con ver sion to
discharging or bagging operation.
Drive control bar – used to engage
power-pro pelled forward mo tion of mower.
7
The operation of any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage. Always
wear safety glasses or eye shields while
operating your lawn mower or performing
any ad just ments or repairs. We recommend a standard safety glasses or wide
vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations re quire
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not un der
any circumstances attempt to de feat the
func tion of the operator con trol. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator pres ence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
Operator presence control bar
Thumbscrew
DRIVE
CONTROL
ENGAGED
Drive
control bar
DRIVE
CONTROL
DISENGAGED
DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may
become “loose”, resulting in decreased
speed. There is a thumbscrew on the
un der side of the drive control housing to
increase tension on the drive cable. Pro ceed as follows:
1. Turn unit off and disconnect spark plug
wire from spark plug.
2. Rotate thumbscrew counter-clockwise
to tighten the drive cable.
3. Operate mower to test drive speed.
4. If condition fails to improve after the
above steps (forward speed remains
the same), your drive belt is worn and
should be re placed.
NOTE: If mower begins to "creep" forward, the drive cable is too tight. Rotate
thumbscrew clockwise to loosen drive
cable.
DRIVE CONTROL
• Self-propelling is controlled by hold ing
the operator presence control bar down
to the handle and pulling the drive
bar up to the handle. The closer
control
to the handle the bar is pulled, the faster
the unit will travel.
• Forward motion will stop when either
the operator presence control bar or
drive control bar are released. To stop
forward motion without stop ping engine,
re lease the drive control bar only. Hold
op er a tor presence control bar down
against handle to con tin ue mowing
without self-propelling.
NOTE: If after releasing the drive control
the mower will not roll backwards, push
the mower forward slightly to disengage
drive wheels.
• To keep drive control engaged when
turning corners, push down on the handle to lift the front wheels off the ground
while turning lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit
your requirements. Me di um position is
best for most lawns.
• To change cutting height, squeeze adjuster lever to ward wheel. Move wheel
up or down to suit your re quire ments. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
LEVER BACKWARD
TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER
Plate tab
8
Lever
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
• Open rear door and remove mulcher
plug. Store mulcher plug in a safe
place.
• You can now install the grass catcher or
optional clipping deflector.
• To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower.
Mulcher plug
Discharge deflector
SIDE DIS CHARG ING
• Mulcher plug must be installed into rear
discharge open ing of mower.
• Open mulcher door and install dis charge deflector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, dis charge deflector must be
removed and mulcher door closed.
Open mulcher door
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Rear mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear mulcher plug installed.
2. Discharge deflector installed.
CAUTION: Do not run your lawn
mower with out mulcher plug or ap proved
grass catch er in place. Never at tempt to
op er ate the lawn mow er with the rear door
re moved or propped open.
9
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame han dle.
2. Remove grass catcher with clippings
from under lawn mower han dle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Engine
oil cap
Grass
catcher
frame
handle
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see “EN GINE” in the Maintenance
section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler
on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the
unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz.
due to residual oil in engine from the
manufacturers 100% quality testing. When
changing oil you may need 20 oz.
4. Insert and tighten dipstick.
IMPORTANT:
• Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions. See “TO
CHANGE ENGINE OIL” in the Maintenance section of this manual.
Gasoline
filler cap
Primer
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quan ti ties that can be
used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to
separation and for ma tion of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before stor age of 30
days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage In struc tions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
10
TO STOP ENGINE
• To stop engine, release operator presence con trol bar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product
and should be considered normal.
1. To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar
down to the han dle and pull starter
handle quickly. Do not allow starter
rope to snap back.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you do
flood engine, wait a few minutes before
attempting to start and do not repeat
priming steps.
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage
your mower and could void your warranty.
• Under certain conditions, such as very
tall grass, it may be nec es sary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings.
It may also be necessary to re duce
ground speed and/or run the lawn mower over the area a sec ond time.
• For extremely heavy cutting, re duce the
width of cut by over lap ping previously
cut path and mow slowly.
• For better grass bagging and most cutting conditions, the engine speed should
be set in the FAST po si tion.
• Pores in cloth grass catchers can become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, reg u lar ly hose catcher off
with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See “CLEANING” in the
Maintenance section of this manual.
• The special mulching blade will recut
the grass clip pings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will bio de grade quick ly to
provide nu tri ents for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
in ter feres with the mulch ing action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be
exposed to direct sunlight.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is over grown it
will be nec es sary to raise the height of
cut to reduce pushing effort and to keep
from over load ing the engine and leaving
clumps of mulched grass. For ex tremely
heavy grass, reduce your width of cut
by overlapping previously cut path and
mow slowly.
MAX 1/3
• Certain types of grass and grass
con di tions may re quire that an area be
mulched a second time to com pletely
hide the clip pings. When doing a sec ond cut, mow across (perpendicular) to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
11
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
BEFORE
EACH
USE
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
(if so equipped)
Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck
*
**
***
****
MAINTENANCE
GENERAL REC OM MEN DA TIONS
The warranty on this lawn mower does not
cover items that have been sub ject ed to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as in struct ed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Ad just ments
section of this manual.
• At least once a year, replace the spark
plug, clean or replace air filter element
and check blade for wear. A new spark
plug and clean/new air filter element
assure proper air-fuel mix ture and help
your engine run bet ter and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated
(See “LU BRI CA TION CHART”).
LUBRICATION CHART
➀
adjuster (on
each wheel)
Engine oil
➁
➀
➁
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lu bri cants will
attract dust and dirt that will short en the life of
the self-lu bri cat ing bearings. If you feel they
must be lu bri cated, use only a dry, pow dered
graphite type lubricant spar ingly.
12
Spray lubricant
See "ENGINE" in Maintenance section.
Handle bracket mounting pins
➀
➀
door hinge
➀
Rear door
Mulcher
Wheel
hinge
pin
LAWN MOWER
Always observe safety rules when per form ing any main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
DRIVE WHEELS
Check front drive wheels each time be fore
you mow to be sure they move freely.
The wheels not turning freely means trash,
grass cuttings, etc. are in the drive wheel area
and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, locknuts & washers.
2. Remove wheels from wheel ad just ers.
3. Remove any trash or grass cuttings
from inside the dust cover, pinion and/
or drive wheel gear teeth.
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Sears or other
qualified service center.
BLADE CARE
For best results, blade must be kept sharp.
Re place a bent or dam aged blade.
CAUTION: Use only a replacement blade
approved by the manufacturer of your mower.
Using a blade not approved by the manufacturer of your mower is hazardous, could
damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower hous ing to prevent blade from
turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade & attaching hard ware
(bolt, lock wash er & hardened wash er).
TO REPLACE BLADE
1. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (oppo-
site sharp edge) is up toward the engine.
3. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
4. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs.
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts
section of this manual.
Blade adapter Key
Lockwasher
Blade
Blade
bolt
Hardened
washer
Trailing edge
Crankshaft
Crankshaft
TO SHARPEN BLADE
NOTE: We do not recommend sharp en ing
the blade - but if you do, be sure the blade
is balanced. Care should be taken to keep
the blade balanced. An un bal anced blade will
cause eventual damage to mower or engine.
• The blade can be sharp ened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail ex posed. Place center
hole of blade over the head of the nail.
If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for dam-
age or de te ri o ra tion. Through normal
use it will wear. If catcher needs replac-
ing, replace only with ap proved replace-
ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
GEAR CASE
• To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
• The gear case is filled with lubricant to the
proper level at the factory. The only time
the lubricant needs attention is if service
has been performed on the gear case.
• If lubricant is required, use only Elf Mul-
13
tis EP00. Do not substitute.
keyway
ENGINE
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40
80
100
-30
-20 0
20 30 40
F
C
32
-10
10
60
5W-30
SAE 30
LUBRICATION
Use only high quality detergent oil rated with
API service classification SG–SL. Select the
oil's SAE viscosity grade according to your
expected operating temperature.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in in creased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of operation orat least once a year if the mower
is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain
oil, empty fuel tank by running engine until
fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to remove any oil trapped inside of engine.
Container
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Slowly pour oil down the oil fill spout,
stopping every few ounces to check the
oil level with the dipstick.
6. Stop adding oil when you reach the
FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil,
rechecking the dipstick until oil level
settles at FULL. DO NOT overfill, or
engine will smoke heavily from the
muffler on startup.
8. Always be sure to retighten oil dipstick
before starting engine.
9. Re con nect spark plug wire to spark plug.
AIR FILTER
Your engine will not run properly and
may be damaged by using a dirty air
filter. Replace the air filter cartridge every
100 hours of op er a tion or every season,
which ev er occurs first. Service air cleaner
more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to re move.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty, replace car tridge.
CAUTION: Pe tro leum solvents, such
as ker o sene, are not to be used to clean
car tridge. They may cause de te ri o ra tion
of the cartridge. Do not oil car tridge. Do
not use pres sur ized air to clean or dry
car tridge.
4. Install cartridge, then replace cover
making sure the tabs are aligned with
the slots in the back plate. Fasten
screw securely.
Lip
Cartridge
Back plate
Cover
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting
are shown in the “PROD UCT SPEC I FI CA TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-grass
and trash. Clean the underside of your
mower after each use.
14
Slot
Cover
tab
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