Craftsman 917371661 Owner’s Manual

Owner's Manual

ROTARY LAWN MOWER

650 Series Briggs & Stratton Engine

Power-Propelled Electric Start

22" Multi-Cut

Model No.

917,371661

• Espar_ol, p. 21

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

U.S.A.

Warranty ................................................... 2 Maintenance ...................................... 14-16

Safety Rules .......................................... 2-4 Service and Adjustments ................... 16-17

Product Specifications .............................. 4 Storage .............................................. 17-18

Assembly / Pre-Operation ..................... 6-7 Troubleshooting ................................. 19-20

Operation ............................................. 8-12 Repair Parts ....................................... 40-49

Maintenance Schedule ........................... 13 Sears Service .......................... Back Cover

2=YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER

If this Craftsman Lawn Mower fails due to manufacturer defects in material or

workmanship within two years from the date of purchase, return it to any Sears store, Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair

proves impossible). This warranty applies for only 90 days from the date of purchase if this Lawn Mower is

ever used for commercial or rental purposes. This warranty does not cover:

• Expendable items that become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crackshafts and the failure to assemble, operate or maintain this Lawn Mower according to all supplied product instructions.

This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

&Look for this symbol to point out impor-

tant safety precautions. It means CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

A WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot come in contact with plug.

AWARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm. Waah

handa after handling.

_1,CAUTION: Muffler and other engine

parts become extremely hot during

operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.

• Only allow responsible individuals, who are familiar with the instructions, to oper-

ate the machine.

• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which

could be picked up and thrown by blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always

wear substantial foot wear.

• Do not pull mower backwards unless absolutely necessary. Always look down

and behind before and while moving backwards.

• Never direct discharged material toward anyone. Avoid discharging material

against a wall or obstruction. Material may richochet back toward the opera-

tor. Stop the blade when crossing gravel surfaces.

• Do not operate the mower without proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer's instructions for proper operation and installation of

accessories. Only use accessories ap- proved by the manufacturer.

• Stop the blade(s) when crossing gravel drives, walks, or roads.

• Stop the engine (motor) whenever you leave the equipment, before cleaning the

mower or unclogging the chute.

• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a firm hold on the handle; walk, never run.

• Disengage the self-propelled mech- anism or drive clutch on mowers so

equipped before starting the engine.

• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when operating

mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe in-

jury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose

footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced foot-

ing could cause slipping.

ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the trimming area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and while walking backwards,

look behind and down for small children.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

iV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel contain-

er where there is an open flame, spark or pilot light such as a water heater or on

other appliances.

• Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.

Always place containers on the ground

away from your vehicle before filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable

container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

• Never run a machine inside a closed area.

• Never make adjustments or repairs with the engine (motor) running. Disconnect

the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never attempt to make wheel height adjustments while the engine is running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Do not change the engine governor set- ting or overspeed the engine.

• Maintain or replace safety and instruc- tion labels, as necessary.

AWARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears

Parts & Repair Center (See the REPAIR PARTS section of this manual).

Serial Number: Date of Purchase:

Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)

Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion RJ19HX

Blade Bolt Torque: 35-40 ft. Ibs.

• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

Repair Protection Agreements

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec-

tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone sup- port from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service ap- pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your new purchase for years to come. Purchase

your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4=MY-HOME®.

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and

service centers. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REAR DISCHARGE

LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

STABILIZER

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

CANS

GAS

LAWN MOWER MAINTENANCE

MUFFLERS

AIR FILTERS

SPARK PLUGS

BELTS BLADES BLADE ADAPTERS

WHEELS

ENGINE OIL

Read these instructions and this manual in

its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assem- bled at the factory with the exception of

those parts left unassembled for shipping purposes. To ensure safe and proper

operation of your lawn mower, all parts and hardware you assemble must be tight-

ened securely. Use the correct tools as necessary to ensure proper tightness. All

parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.

TO REMOVE MOWER FROM CARTON

1. Remove loose parts included with mower,

2. Cut down two end corners of carton and lay end panel down flat.

3. Remove all packing materials except padding between upper and lower

handle and padding holding operator

presence control bar to upper handle,

4. Roll lawn mower out of carton and check carton thoroughly for additional

loose parts,

HOW TO SET UP YOUR MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.

1. Raise handles until lower handle sec- tion locks into place in mowing posi-

tion.

2. Remove protective padding, raise up- per handle section into place on lower

handle and tighten both handle knobs.

3. Remove handle padding holding operator presence control bar to upper

handle.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to 'AD-

JUST HANDLE" in the Service and Adjust- ments section of this manual.

Operator MOWING t POSITION

control bar _S/

//_//

Upper

UP handle

Handle

knob

Lower handle

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If bag gets wet, let it dry before using.

Frame

handle

Vinyl Frame bindings opening

TO PREPARE BATTERY

NOTE: Your battery must be charged before you can start your lawn mower.

1. Connect battery charger connector (male) to harness connector (female).

2. Plug battery charger into 110 volt A.C. outlet.

3. Leave battery charger connected for 24 hours before starting your engine

for the first time.

4. After charging, disconnect harness connector (female) from battery char-

ger connector (male).

Connect your battery charger to charge battery after each use.

iMPORTANT: The engine will not re- charge your battery.

At the end of the mowing season the

battery should be charged for 48 hours to

d_kotectthe battery during winter storage.

CAUTION: Always disconnect the engine connector (male) from the battery connector (female) to prevent accidental

starting when transporting or storing your lawn mower after the season.

Engine Harness

connector connector

(male) ale)

Charger

connector (male)

TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be

used as a mulcher. To convert mower to bagging or discharging, see "TO CON-

VERT MOWER" in the Operation section

of this manual.

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING

YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for

future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Drive control

bar

Key

start

Auxiliary starter

handle

- Operator presence control bar

Handle knob

Engine oil cap with dipstick

Grass

catchel

Gasoline

Primer

Muffler

filler cap

plug

Housing

Air filter

Mulcher

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Drive cover

Wheel adjuster (on each wheel)

MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Com- mission. The blade turns when the engine is running.

Operator presence control bar- must be held down to the handle to start the

engine. Release to stop the engine. Primer- pumps additional fuel from the

carburetor to the cylinder for use when starting a cold engine.

Auxiliary starter handle - used for start-

ing engine. Mulcher door - allows conversion to

discharging or bagging operation. Drive control bar- used to engage

power-propelled forward motion of mower.

Key start switch - used for starting engine. 8

Theoperationofany

SAFETYeLASSESlawnmowercanresult

inforeignobjectsthrown intothe eyes, which can

result in severe eye dam-

age. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs.

We recommend a standard safety glasses or wide vision safety mask worn over spectacles.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED Engine speed was set at the factory for

optimum performance. It is not adjustable.

ENGINE ZONE CONTROL

_,CAUTION: Federal regulations require

an engine control to be installed on this lawn mower in order to minimize the risk

of blade contact injury. Do not under any circumstances attempt to defeat the

function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which

requires the operator to be positioned behind the lawn mower handle to start

and operate the lawn mower.

DRIVE CONTROL ADJUSTMENT Over time, the drive control system may

become "loose", resulting in decreased speed. There are holes in the drive

control housing to increase tension on the drive cable. Proceed as follows:

1. Turn unit off and disconnect spark plug wire from spark plug.

2. Loosen nut, move drive control hous- ing down handle to the next hole and retighten nut.

3. Operate mower to test drive speed.

4. If condition fails to improve after the

above steps (forward speed remains the same), your drive belt is worn and

should be replaced.

O )resence control bar

Drive

control bar

DRIVE

CONTROL

DISENGAGED

TO ADJUS_

MOVE DOWN

TO NEXT HOLE

DRIVE CONTROL

• Self-propelling is controlled by hold- ing the operator presence control bar down to the handle and pulling the drive

control bar up to the handle. The closer to the handle the bar is pulled, the faster

the unit will travel.

• Forward motion will stop when either the operator presence control bar or

drive control bar are released. To stop

forward motion without stopping engine,

release the drive control bar only. Hold operator presence control bar down

against handle to continue mowing without self-propelling.

NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage

drive wheels.

• To keep drive control engaged when turning corners, push down on the

handle to lift the front wheels off the ground while turning lawn mower.

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit

your requirements. Medium position is best for most lawns.

• To change cutting height, squeeze ad- juster lever toward wheel. Move wheel

up or down to suit your requirements. Be sure all wheels are in the same set-

ting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the plate tabs.

LEVER BACKWARD TO LOWER MOWER

LEVER FORWARD TO RAISE MOWER Lever

Plate tab

TO CONVERT MOWER Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging or discharging:

REAR BAGGING

• Open rear door and remove mulcher plug. Store mulcher plug in a safe place.

• You can now install the grass catcher or optional clipping deflector.

• To convert to mulching or discharging operation, install mulcher plug into rear

discharge opening of mower.

Mulcher plug

Discha_ deflector

MOWER IS NOW READY FOR

DISCHARGING OPERATION

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR MOWER

SIDE DISCHARGING

• Mulcher plug must be installed into rear discharge opening of mower.

• Open mulcher door and install dis- charge deflector under door as shown.

• Mower is now ready for discharging operation.

• To convert to mulching or bagging operation, discharge deflector must be

removed and mulcher door closed.

\ /

Open door

FOR MULCHING -

1. Rear mulcher plug installed.

2. Mulcher door closed. FOR REAR BAGGING -

1. Rear mulcher plug removed.

2. Grass catcher installed.

3. Mulcher door closed. FOR SIDE DISCHARGING -

1. Rear mulcher plug installed.

2. Discharge deflector installed.

_CAUTION: Do not run your lawn

mower without mulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door

removed or propped open.

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the frame handle.

2. Remove grass catcher with clippings from under lawn mower handle.

3. Empty clippings from bag.

NOTE: Do not drag the bag when empty- ing; it will cause unnecessary wear.

Grass

catcher

frame

handle

BEFORE STARTING ENGINE

ADD OIL Your lawnmower is shipped without oil in

the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance

section of this manual.

• i CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler

on startup.

1. Be sure lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the

unit. Slowly pour the entire container

down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the

manufacturers 100% quality testing. When changing oil you may need 20 oz.

4. Insert and tighten dipstick.

iMPORTANT:

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may need to change the oil more often

under dusty, dirty conditions. See "TO CHANGE ENGINE Oil" in the Mainte-

nance section of this manual.

Engine

oil cap

Gasoline filler cap

Primer

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh- ness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

A CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha-

nol) can attract moisture which leads to separation and formation of acids during

storage. Acidic gas can damage the fuel system of an engine while in storage. To

avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start

the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO STOP ENGINE

• To stop engine, release operator pres- ence control bar.

TO START ENGINE NOTE: Due to protective coatings on the

engine, a small amount of smoke may be present during the initial use of the product

and should be considered normal.

1.To start a cold engine, push primer three (3) times before trying to start.

Use a firm push. This step is not usu- ally necessary when starting an engine which has already run for a few minutes.

2. Hold operator presence control bar down to the handle and turn start key.

iMPORTANT: Do not crank engine more than five continous seconds between each

time you try to start. Wait 5 to 10 seconds between each attempt.

• To start engine using the rope starter,

follow the steps above. Exchange the

use of the starter rope for start key. Pull starter handle quickly. Do not allow starter rope to snap back.

NOTE: In cooler weather it may be neces- sary to repeat priming steps. In warmer weather over priming may cause flooding

and engine will not start. If you do flood engine wait a few minutes before at-

tempting to start and do not repeat priming steps.

M{JWINL_ TIP;_

_i, CAUTION: Do not use de-thatcher

blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise

the height of cut to reduce pushing effort and to keep from overloading the engine

and leaving clumps of grass clippings.

It may also be necessary to reduce

ground speed and/or run the lawn mower over the area a second time.

• For extremely heavy cutting, reduce the width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most cut- ting conditions, the engine speed should

be set in the FAST position.

• Pores in cloth grass catchers can become filled with dirt and dust with use

and catchers will collect less grass. To prevent this, regularly hose catcher off

with water and let dry before using.

• Keep top of engine around starter clear and clean of grass clippings and chaff.

This will help engine air flow and extend

engine life.

MULCHING MUWING TIP_ IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. See "CLEANING" in the

Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The

best time to mow your lawn is the early afternoon. At this time the grass has

dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the lawn mower cutting height so that the lawn mower

cuts off only the top one-third of the grass blades. If the lawn is overgrown

it will be necessary to raise the height of cut to reduce pushing effort and to keep

from overloading the engine and leaving

clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and

mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

MAINTENANCE BEFORE AFTER EVERY EVERY EVERY BEFORE

SCHEDULE USE USE HOURS OR SEASON HOURS

Check for Loose Fasteners

_ Clean / Inspect Grass Catcher *

Check Tires

_ Check Drive Wheels

Clean Lawn Mower ....

M Clean under Drive Cover ***

O Check Drive Belt / Pulleys ***

_ Check / Sharpen / Replace Blade

R Lubrication

Clean and Recharge Battery ** Check Engine Oil level

_' Change Engine Oil

N Clean Air Filter

_ Inspect Muffler

N Replace Spark Plug

I_ Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

• (if so equipped)

• * Electric-Start mowers

• ** Power-Propelled mowers

• *** Use a scraper to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

EACH EACH 10 25 HOURS 100 STORAGE

i/ v' t/ v' i/

i,/

i/ i,,'

v' v'3

v' 14

_,2

GENERAL RECOMMENDATIONS The warranty on this lawn mower does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must

maintain unit as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your unit. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual. * At least once a year, replace the spark

plug, clean or replace air filter element and check blade for wear. A new spark

plug and clean/new air filter element assure proper air-fuel mixture and help

your engine run better and last longer.

. Follow the maintenance schedule in this

manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated

(See "LUBRICATION CHART").

LUBRICATION CHART

(_) Wheel

adjuster (on each wheel)

m m

(_ Engine oil

I / ¢ Mulcher

I \ / door hingepin

_' ") @ Rear door

(_) Handle bracket mounting pins

(_ Spray lubricant (_) See "ENGINE" in Maintenance section,

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

hinge

LAWN MOWER

Always observe safety rules when per- forming any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely.

The wheels not turning freely means trash, grass cuttings, etc. are inthe drive wheel area

and must be cleaned to free drive wheels.

If necessary to clean the drive wheels, be

sure to clean both front wheels.

1. Remove hubcaps, Iocknuts & washers.

2. Remove wheels from wheel adjusters.

3. Remove any trash or grass cuttings

from inside the dust cover, pinion and/ or drive wheel gear teeth.

4. Put wheels back in place. NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other

qualified service center. BLADE CARE For best results, blade must be kept sharp.

Replace a bent or damaged blade.

CAUTION: Use only a replacement blade

approved by the manufacturer of your mower. Using a blade not approved by the manu- facturer of your mower is hazardous, could

damage your mower and void your warranty. TO REMOVE BLADE

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Turn lawn mower on its side. Make sure air filter and carburetor are up.

3. Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter- clockwise.

5. Remove blade & attaching hardware

(bolt, lock washer & hardened washer).

TO REPLACE BLADE

1. Position blade on the blade adapter aligning the two (2) holes in the blade .

with the raised lugs on the adapter.

2. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward the engine.

3. Install the blade bolt with the lock washer and hardened washer into

blade adapter and crankshaft.

4. Use block of wood between blade and lawn mower housing and tighten the

blade bolt, turning clockwise.

Recommended tighteningtorque: 35-40ff. Ibs.

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approved bolt shown in the Repair Parts section of this manual.

Blade adapter

Lockwasher _

;Io2

bolt Hardened

washer

TO SHARPEN BLADE

NOTE: We do not recommend sharpening the blade - but if you do, be sure the blade

is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will

cause eventual damage to mower or engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into

a beam or wall. Leave about one inch of the straight nail exposed. Place center

hole of blade over the head of the nail.

If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• Check your grass catcher often for dam-

age or deterioration. Through normal use it will wear. If catcher needs replac-

ing, replace only with approved replace- ment catcher shown in the Repair Parts

section of this manual. Give the lawn mower model number when ordering.

GEAR CASE

• To keep your drive system working

properly, the gear case and area around the drive should be kept clean and free

of trash build-up. Clean under the drive cover twice a season.

The gear case is filled with lubricant to the

proper level at the factory. The only time the lubricant needs attention is if service

has been performed on the gear case.

If lubricant is required, use only Texaco

Starplex Premium 1 Grease, Part No.

750369. Do not substitute.

Key Crankshaft

Ij..

_e_Orankshaft

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service classification SG-SL Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil

level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of op- eration orat least once a year if the mower

is not used for 25 hours in one year. Check the crankcase oil level before

starting the engine and after each five (5) hours of continuous use. Tighten oil plug

securely each time you check the oil level. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain

oil, empty fuel tank by running engine until fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Remove engine oil cap; lay aside on a clean surface.

3. Tip lawn mower on its side as shown and drain oil into a suitable container.

Rock lawn mower back and forth to re- move any oil trapped inside of engine.

4. Wipe off any spilled oil from lawn

mower or side of engine.

5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the

oil level with the dipstick.

6. Stop adding oil when you reach the

FULL mark on the dipstick. Wait a minute to allow oil to settle.

7. Continue adding small amounts of oil,

rechecking the dipstick until oil level

settles at FULL. DO NOT overfill, or

engine will smoke heavily from the muffler on startup.

8. Always be sure to retighten oil dipstick before starting engine.

9. Reconnect spark plug wire to spark plug.

AIR FILTER Your engine will not run properly and

may be damaged by using a dirty air

filter. Replace the air filter cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner

more often under dusty conditions.

TO CLEAN AIR FILTER

1. Loosen screw and tilt cover to remove.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat sur-

face. If very dirty, replace cartridge.

_CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean

cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do

not use pressurized air to clean or dry

cartridge.

4. Install cartridge, then replace cover making sure the tabs are aligned with

the slots in the back plate. Fasten screw securely.

Back plate

Cartridge //

'_ Slot

Cover

/ Cover tab

MUFFLER

Inspect and replace corroded muffler as it

could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFIC-

ATIONS" section of this manual. CLEANING

IMPORTANT: For best performance, keep mower housing free of built-grass

and trash. Clean the underside of your

mower after each use.

_,CAUTION: Disconnectsparkplugwire

fromsparkplugandplacewirewhereit cannotcomein contactwithplug.

• Cleanthe undersideofyour lawnmower byscrapingto removebuild-upofgrass

andtrash.

• Cleanengineoftento keeptrashfrom accumulating.A cloggedengineruns hotterandshortensenginelife.

• Keepfinishedsurfacesandwheelsfree ofallgasoline,oil, etc.

• kWARNING: To avoid serious injury, before performing any service and Drive

adjustments: cover

1. Release control bar and stop engine.

2. Make sure the blade and all moving -_...

parts have completely stopped. "" -...

3. Disconnect spark plug wire from spark "_"

plug and place wire where it cannot : -_ come in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in

the Operation section of this manual.

• We do not recommend using a garden hose to clean lawn mower unless the

electrical system, muffler, air filter and carburetor are covered to keep water

out. Water in engine can result in short- ened engine life.

CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a sea-

son. Scrape underside of cover with putty knife or similar tool to remove any build-up

of trash or grass on underside of drive cover.

Belt keeper

PUSH

DOWN

REAR DEFLECTOR The rear deflector, attached between the

rear wheels of your mower, is provided to minimize the possibility that objects will

be thrown out of the rear of the mower into the operator mowing position. If the

deflector becomes damaged, it should be replaced.

TO REMOVE DRIVE BELT

1. Remove drive cover and belt keeper.

2. Remove belt from gearcase pulley.

3. Turn lawn mower on its side with air filter and carburetor down.

4. Remove blade, engine pulley and debris shield.

5. Remove engine pulley and belt from debris shield.

TO REPLACE DRIVE BELT

1. Place new drive belt in engine pulley and belt retainer of debris shield.

2. Route the other end of the new drive belt through hole in housing.

3. Reinstall debris shield.

4. Return mower to upright position.

5. Install new belt on gearcase pulley.

6. Reinstall belt keeper and drive cover. NOTE: Always use factory approved belt

to assure proper fit and long life.

7. Turn lawn mower on its side with air filter and carburetor down.

8. Reinstall blade.

Belt retainers

Drive belt

Debris shield

+ 36 hidden pages

Craftsman 917371661 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual