Craftsman 917.29604 User Manual

Owner's Manual

CRAFTSMAN°

REAR TINE TILLER WITH DUAL ROTATING TINES

7.O HP

17 Inch Tine Width

Model No.

917.296040

• Espahol, p. 23

This product has a low emission engine which operates

I_ differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty................................................2

SafetyRules..........................................2

ProductSpecifications .........................4

Assembly/Pre-Operation.......................6

Operation...............................................8

MaintenanceSchedule........................14

Maintenance.......................................14

ServiceandAdjustments.....................16

Storage................................................20

Troubleshooting...................................21

IllustratedPartsList.............................44

SearsService........................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANTILLER Fortwo (2)yearsfromdate ofpurchase,whenthis CraftsmanTiller is maintained,

lubricated,andtuned upaccordingto the operatingandmaintenanceinstructionsinthe owner'smanual,Searswillrepairfreeofchargeany defectinmaterialorworkmanship.

ThisWarrantydoes notcover:

• Expendableitemswhichbecomeworn duringnormaluse,such as tines,spark plugs, air cleanersand belts.

• Repairsnecessarybecauseof operatorabuseor negligence,includingbentcrank- shaftsandthefailureto maintaintheequipmentaccordingto the instructionscon-

tainedin the owner'smanual.

• Ifthis CraftsmanTilleris usedforcommercialor rentalpurposes,thisWarrantyapplies foronlythirty (30)daysfrom thedateof purchase.

Warrantyserviceis availableby returningthecraftsmanpowermowerto the nearest

searsservice center/departmentin the unitedstates.Thiswarrantyappliesonlywhile

thisproductis in use inthe unitedstates. ThisWarrantygivesyouspecificlegalrights,andyou mayalso haveother rightswhich

varyfromstateto state.

SEARS,ROEBUCKAND CO.,D/817WA,HOFFMANESTATES,IL 60179 U.S.A.

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.

TRAINING

• Read the Owner's Manual carefully. Be thoroughly familiar with the controls and

the proper use of the equipment. Know how to stop the unit and disengage the

controls quickly.

• Never allow children to operate the equipment. Never allow adults to op- erate the equipment without proper

instruction.

• Keep the area of operation clear of all persons, particularly small children, and pets.

PREPARATION

• Thoroughly inspect the area where the equipment is to be used and remove all foreign objects.

• Disengage all clutches and shift into neutral before starting the engine (mo-

tor).

• Do not operate the equipment without

wearing adequate outer garments. Wear footwear that will improve footing on

slippery surfaces.

• Handle fuel with care; it is highly flam- mable.

• Use an approved fuel container.

• Never add fuel to a running engine or hot engine.

• Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

• Replace gasoline cap securely and

clean up spilled fuel before restarting.

• Useextension cords and receptacles

as specified by the manufacturer for all units with electric drive motors or elec-

tric starting motors.

• Never attempt to make any adjustments while the engine (motor) is running (ex- cept where specifically recommended by manufacturer).

OPERATION

• Do not put hands or feet near or under rotating parts.

• Exercise extreme caution when operat- ing on or crossing gravel drives, walks,

or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.

• After striking a foreign object, stop the engine (motor), remove the wire from

the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating

the tiller.

• Exercise caution to avoid slipping or fall- ing.

• If the unit should start to vibrate ab- normally, stop the engine (motor) and

check immediately for the cause. Vibra- tion is generally a warning of trouble.

• Stop the engine (motor) when leaving the operating position.

• Take all possible precautions when leav- ing the machine unattended. Disengage the tines, shift into neutral, and stop the

engine.

• Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric

motors.

• Do not run the engine indoors; exhaust fumes are dangerous.

• Never operate the tiller without proper guards, plates, or other safety protective

devices in place.

• Keep children and pets away.

• Do not overload the machine capacity by attempting to till too deep at too fast

a rate.

• Never operate the machine at high speeds on slippery surfaces. Look be- hind and use care when backing.

• Never allow bystanders near the unit.

• Use only attachments and accessories approved by the manufacturer of the

tiller.

• Never operate the tiller without good vis- ibility or light.

• Be careful when tilling in hard ground.

The tines may catch in the ground and

propel the tiller forward. If this occurs, let go of the handlebars and do not

restrain the machine.

MAINTENANCE AND STORAGE

• Keep machine, attachments, and ac-

cessories in safe working condition.

• Check shear pins, engine mounting bolts, and other bolts at frequent inter-

vals for proper tightness to be sure the equipment is in safe working condition.

• Never store the machine with fuel in the

fuel tank inside a building where ignition

sources are present, such as hot water and space heaters, clothes dryers, and

the like. Allow the engine to cool before

storing in any enclosure.

• Always refer to the operator's guide instructions for important details if the

tiller is to be stored for an extended

period.

_ILLook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

_IkCAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent acci- dental starting when setting up, transport-

ing, adjusting or making repairs.

_ILWARNING: Engine exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

PRODUCT SPECIFICATIONS

Gasoline 4 Quarts Capacity: Unleaded

Regular

Oil (API-SG-SL): SAE 30 (Above 40°F)

(Capacity: 19 oz.) SAE5w-30/10W-30

(Below 40°F)

Spark Plug : Champion

(Gap: .030") RC12YC

CONGRATULATIONS on your purchase of a Sears Tiller. It has been designed,

engineered and manufactured to give you the best possible dependability and per-

formance.

Should you experience any problems you

cannot easily remedy, please contact a

Sears or other qualified Service Center. We have competent, well-trained techni- cians and the proper tools to service or

repair this unit.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tiller properly. Always

observe the "SAFETY RULES". Your new tiller has been assembled at the

factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble

must be tightened securely. Use the cor-

rect tools as necessary to insure proper tightness.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tiller.

• Follow the instructions under the "Main-

tenance" and "Storage" sections of this

_Owner's Manual.

WARNING: This unit is equipped with

an internal combustion engine and should

not be used on or near any unimproved forest-covered, brush-covered or grass covered land unless the engine's exhaust

system is equipped with a spark arrester

meeting applicable local or state laws (if

any). If a spark arrester is used, it should

be maintained in effective working order

by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar- rester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Theseaccessorieswereavailablewhenthe tillerwas purchased.They arealsoavail-

ableat most SearsRetailoutletsandServiceCenters. MostSearsStorescan order repairparts foryou whenyou providethe modelnumberofyourtiller.

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER

TILLER PERFORMANCE

FURROW OPENER

TILLER MAINTENANCE

BELT TINES SHEAR PIN HAIRPIN CLIP

CONTENTS OF HARDWARE PACK

/IIIIIII/Y

(2) Handle Locks

(1) Carriage Bolt 3/8-16 UNC x 1 Gr. 5

(1) Hairpin Clips

(1) Flat Washer

13/32 x 1 x 11 Ga.

°1

(1) Center Locknut

3/8-16 UNC

(1) Cable Clip

(1) Pivot Bolt

3/8-16 UNC Grade 5

(2) Shear Pins & Clips

(1) Handle Lock Lever

Your new tiller has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) Utility knife (1) Wire cutter (1) Tire pressure gauge (1) Screwdriver (1) Pair of pliers (1) 9/16" wrench

OPERATOR'S POSITION

When right or left hand is mentioned in this manual, it means when you are in the

operating position (standing behind tiller handles).

FRONT

LEFT RIGHT

5. Remove packing material from handle

assembly.

Shift Rod

Handle Assembly

INSTALL HANDLE

1. Insert one handle lock (with teeth fac- ing outward) in gearcase notch. (Apply

grease on smooth side of handle lock to aid in keeping lock in place until

handle assembly is lowered into po-

sition.)

VIEWED FROM R.H. SIDE OF TILLER

,,\ Handle Assembly

__/ Gearease Notch

OPERATOR'S

POSITION

UNPACKING CARTON

_IkCAUTION: Be careful of exposed sta-

ples when handling or disposing of carton- ing material. IMPORTANT: When unpacking and as- sembling tiller, be careful not to stretch or

kink cables.

1. While holding handle assembly, cut cable ties securing handle assembly to

top frame. Let handle assembly rest

on tiller.

2. Remove top frame of carton.

3. Slowly ease handle assembly up and

place on top of carton.

4. Cut down right hand front and right hand rear corners of carton. Lay side

carton wall down.

"_,. / H/andle Lock

2. Grasp handle assembly. Hold in "up" position. Be sure handle lock remains in gearcase notch. Slide handle as-

sembly into position.

-:-"..:-i:, ,_ /Handle Assembly

.....'"',,!_i,%',;'/"UP" Position

Tighten handle lock lever to hold

Loosen Handle Lock Lever to Move

, /

3. Rotate handle assembly down. Insert rear carriage bolt first, with head of bolt on L.H. side of tiller and loosely as-

semble Iocknut.

4. Insert pivot bolt in front part of plate and tighten.

5. Cut down left hand rear corner of car- ton. Lay rear carton wall down, which

will remove the protective cardboard flap from leveling shield.

6. Cut down remaining corners of carton and lay panels flat.

7. Lower the handle assembly. Tighten nut on carriage bolt so handle moves

with some resistance. This will allow for easier adjustment.

8. Place flat washer on threaded end of handle lock lever.

9. Insert handle lock lever through handle base and gearcase. Screw in handle

lock lever just enough to hold lever in place.

10. Insert second handle lock (with teeth inward) in the slot of the handle base (just inside of washer).

11. With handle assembly in lowest posi- tion, securely tighten handle lock lever by rotating clockwise. Leaving handle assembly in lowest position will make it

easier to remove tiller from carton.

Flat Washer Handle Lock

Handle Lock Lever

Rear Cartridge

Bolt

LocknutJf_ _ Pivot Bolt

Handle Base

CONNECT SHIFT ROD

1. Insert end of shift rod into hole of shift lever indicator.

2. Insert hairpin clip through hole of shift rod to secure.

Shift Lever

Hairpin Clip Indicator

Shift Rod

REMOVE TILLER FROM CRATE

1. Adjust handle assemby to lowest position. Be sure lock lever is tightened

securely.

2. Make sure shift lever indicator is in "N" (neutral) position.

3. Tilt tiller forward by lifting handle. Sep-

arate cardboard cover from leveling shield.

4. Rotate tiller handle to the right and pull

tiller out of carton.

CHECK TIRE PRESSURE The tires on your unit were overinflated at

the factory for shipping purposes. Correct and equal tire pressure is important for

best tilling performance.

• Reduce tire pressure to 20 PSI.

HANDLE HEIGHT

• Handle height may be adjusted to bet-

ter suit operator. (See "TO ADJUST

HANDLE HEIGHT" in the Service and

Adjustments section of this manual).

INSERT CABLE CLIP

• Insert plastic cable clip into hole on the back of handle column. Push cables

into clip.

Handle Column

Cable Clip

handles 14

These symbols may appear on your Tiller or in literature supplied with the product.

Learn and understand their meaning.

KNOW YOUR TILLER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TILLER.

Compare the illustrations with your tiller to familiarize yourself with the location of

various controls and adjustments. Save this manual for future reference.

FILLENG

TILUNG FORWARD NEUTRAL REVERSE OR WARNING ON OFF

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL

Throttle Control

Drive Control Bar

Drag Stake

Depth Stake

Leveling Shield

Outer Side Shield

Shift Lever

Shift Lever Indicator

€ Recoil

/ _ Starter

Handle

MEETS ANSI SAFETY REQUIREMENTS

Our tillers conform to the safety standards of the American National Standards Institute.

DEPTH STAKE - Controls depth at which

tiller will dig.

DRAG STAKE - Controls forward speed in

forward rotating till position.

DRIVE CONTROL BAR - Used to engage

tines.

LEVELING SHIELD - Levels tilled soil. OUTER SIDE SHIELD - Adjustable to

protect small plants from being buried.

RECOIL STARTER HANDLE - Used to start the engine.

SHIFT LEVER - Used to shift transmission gears.

SHIFT LEVER INDICATOR - Shows which gear the transmission is in.

THROTTLE CONTROL - Used to control engine speed.

Theoperationofany tillercan resultin foreignobjectsthrownintothe eyes, whichcan resultinsevereeye damage. Alwayswearsafetyglassesor eye shieldsbeforestartingyourtiller andwhiletilling. We recommendstandard safetyglassesor awide visionsafetymaskwornoverspectacles.

HOW TO USE YOUR TILLER Know how to operate all controls before

adding fuel and oil or attempting to start

engine.

STOPPING

TINES AND DRIVE

1. Release drive control bar to stop move- ment.

2. Move shift lever to "N" (neutral) po- sition.

ENGINE

• Move throttle control to "STOP" position.

If equipped with stop switch, move

switch to "STOP" position.

NOTE: Never use choke to stop engine. Drive Control Bar

"ENGAGED" Position_ Shift Lever

HARD TO SHIFT GEARS

• Briefly engage drive control bar and re- lease or rock tiller forward and backward

until are able to shift gears.

DEPTH STAKE

The depth stake can be raised or lowered to allow you more versatile tilling and cul-

tivating, or to more easily transport your tiller.

Shallowest Tilling

_- Transport Position

Deepest Tilling

Depth Stake -------

Drive Control Bar

"DISENGAGED"

Position

Throttle Control

TINE OPERATION - WITH WHEEL

DRIVE

• Always release drive control bar before moving shift lever into another position.

• Tine movement is achieved by moving shift lever to either the counter rotating (_;) till position or the forward rotating (#,) till position and engaging drive con-

trol bar.

FORWARD - WHEELS ONLY/TINES STOPPED

• Release drive control bar and move shift lever indicator to "F" (forward) position.

Engage drive control bar and tiller will move forward.

REVERSE - WHEELS ONLY/TINES STOPPED

1. DO NOT STAND DIRECTLY BEHIND TILLER.

2. Release the drive control bar.

3. Move throttle control to "SLOW" po- sition.

4. Move shift lever indicator to "R" (re- verse) position.

5. Hold drive control bar against the

handle to start tiller movement.

DRAG STAKE

The drag stake should be raised when tilling the counter rotating (_) till position.

The drag stake should be lowered when tilling in the forward rotating (_,) till posi-

tion.

Lowered (Forward Rotating till)

Raised (Counter rotating till)

TILLING

NOTE: Use the counter rotating tine drive when tilling hard or rockey soil, virgin ground or sod.

1. Release depth stake and drag stake pins. Pull the depth stake up for increased tilling depth. Raise the drag

stake. Place proper pin in hole of depth stake or drag stake to lock in position.

2. Place shift lever indicator in counter rotating (_) till position.

3. Hold the drive control bar against the handle to start tilling movement. Tines

and wheels will both turn.

4. Move throttle control to "FAST" position for deep tilling.

IMPORTANT: Always release drive control bar before moving shift lever into another position.

"Locked" Position

Depth or Drag

Position

Outer Side Shield

TURNING

1. Release the drive control bar.

2. Move throttle control to "SLOW" posi- tion.

3. Place shift lever indicator in "F" (for- ward) position. Tines will not turn.

4. Lift handle to raise tines out of ground.

5. Swing the handle in the opposite direction you wish to turn, being careful

to keep feet and legs away from tines.

6. When you have completed your turn- around, release the drive control bar

and lower handle. Place shift lever in (till) position and move throttle control

to desired speed. To begin tilling, hold

drive control bar against the handle.

CULTIVATING NOTE: Use the forward rotating tine drive

when cultivating, tilling soft ground or till-

ing pre-tilled soil.

1. Release the depth and drag stake pins. Lower drag stake. Pull the depth stake up for increased tilling depth. Place proper pin in hole of depth stake or drag stake to lock in position.

2. Place shift lever indicator in forward to rotating (_,) till position.

3. Hold the drive control bar against the handle to start tilling movement. Tines

and wheels will both turn.

4. Move throttle control "FAST" position for deep tilling. To cultivate, throttle control can be set at any desired

speed, depending on how fast or slow

you wish to cultivate.

IMPORTANT: Always lower the drag stake when using the forward rotating tine

drive. OUTER SIDE SHIELDS

The back edges of the outer side shields are slotted so that the shields can be

raised for deep tilling and lowered for shallow tilling to protect small plants from being buried.

1. Loosen nut "A" in slot and nut "B".

2. Move shield to desired position (both sides).

3. Retighten nuts.

TO TRANSPORT

_CAUTION: Before lifting or transporting, allow tiller engine and muffler to cool. Dis-

connect spark plug wire. Drain gasoline from fuel tank.

AROUND THE YARD

1. Release the depth stake pin. Move the depth stake down to the top hole for transporting the tiller. Place depth stake pin in hole of depth stake to lock

in position. This prevents tines from

scuffing the ground.

2. Place shift lever indicator in "F" (for- ward) position for transporting.

3. Hold the drive control bar against the

handle to start tiller movement. Tines

will not turn.

4. Move throttle control to desired speed.

AROUND TOWN

1. Disconnect spark plug wire.

2. Drain fuel tank.

3. Transport in upright position to prevent oil leakage.

BEFORE STARTING ENGINE

IMPORTANT: Be very careful not to allow

dirt to enter the engine when checking or adding oil or fuel. Use clean oil and fuel and store in approved, clean, covered

containers, use clean fill funnels.

CHECK ENGINE OIL LEVEL

The engine in your unit has been shipped, from the factory, already filled with SAE 30 summer weight oil.

1. With engine level, clean area around oil filler plug and remove plug.

2. Engine oil should be to point of over- lowing when engine is level.

• For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 4 of this manual. All oil must meet A.P.I.

Service Classification SG-SL.

3. Reinstall engine oil cap and tighten

• For cold weather operation you should change oil for easier starting (See oil viscosity chart in the Maintenance sec- tion of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

Oil Fill

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide depos- its and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow

for fuel expansion. If gasoline is acci- dentally spilled, move machine away from area of spill. Avoid creating any source of ignition until gasoline vapors have disap- peared. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open

flame. IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

A_,CAUTION: Keep tine control in "OFF"

position when starting engine. When starting engine for the first time or if engine has run out of fuel, it will take extra pulls of the recoil starter to move fuel from the tank to the engine.

1. Make sure spark plug wire is properly connected.

2. Move shift lever indicator to "N" (neu- tral) position.

3. Place throttle control in "FAST" posi- tion.

4. Turn fuel shut-off valve 1/4 turn to open position.

5. Push stop switch to "ON" position.

6. Move choke control to "CHOKE" posi- tion.

7. Grasp recoil starter handle with one hand and grasp tiller handle with other

hand. Pull rope out slowly until engine reaches start of compression cycle

(rope will pull slightly harder at this point).

8. Pull recoil starter handle quickly. Do not let starter handle snap back against starter.

NOTE: If engine fires but does not start, move choke control to half choke posi-

tion. Pull recoil starter handle until engine starts.

9. When engine starts, slowly move choke control to "RUN" position as engine warms up.

NOTE: A warm engine requires less choking to start.

10. Move throttle control to desired running position.

11 .Allow engine to warm up for a few

minutes before engaging tines.

NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual. NOTE: If engine does not start, see trou-

bleshooting points.

Fuel shut-off Choke controls

Rewind

TILLING HINTS _IkCAUTION: Until you are accustomed

to handling your tiller, start actual field

use with throttle in slow position (mid-way between "FAST" and "IDLE").

• Tilling is digging into, turning over, and breaking up packed soil before plant- ing. Loose, unpacked soil helps root growth. Best tilling depth is 4" to 6". A

tiller will also clear the soil of unwanted

vegetation. The decomposition of this vegetable matter enriches the soil.

Depending on the climate (rainfall and wind), it may be advisable to till the soil at the end of the growing season to

further condition the soil.

• Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may contribute to excessive bounce and difficult handling of your tiller. Hard soil should be mois- tened before tilling; however, extremely wet soil will "ball-up" or clump during till- ing. Wait until the soil is less wet in order to achieve the best results. When tilling in the fall, remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation.

• You will find tilling much easier if you leave a row untilled between passes. Then go back between tilled rows.There are two reasons for doing this. First, wide turns are much easier to negoti- ate than about-faces. Second, the tiller won't be pulling itself, and you, toward

the row next to it.

• Do not lean on handle. This takes weight off the wheels and reduces

traction. To get through a really tough section of sod or hard ground, apply

upward pressure on handle or lower the depth stake.

CULTIVATING

Cultivating is destroying the weeds be- tween rows to prevent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth is 1" to 3" (2.5-7.5 cm). Lower the outer side shields to protect small plants from being buried.

• Cultivate up and down the rows at a speed which will allow tines to uproot

weeds and leave the ground in rough condition, promoting no further growth

of weeds and grass.

• Do not lean on handle, this takes weight off the wheels, reduces traction, and may cause the tiller to skip over the ground.

• Always lower the drag stake when

using the forward rotating tine drive.

TINE SHEAR PINS

The tine assemblies on your tiller are secured to the tine shaft with shear pins

(See "TINE REPLACEMENT" in the Service and Adjustments section of this

manual).

If the tiller is unusually overloaded or

jammed, the shear pins are designed to

break before internal damage occurs to the transmission.

• If shear pin(s) break, replace only with

those shown in the Repair Parts section

of this manual.

ADJUST WHEELS FOR

CULTIVATING

1. Place blocks under right hand side of tiller and remove hairpin clip and clevis

pin from right hand wheel.

2. Move wheel outward approximately 1 inch until hole in inner wheel hub lines

up with inner hole in axle.

3. Replace clevis pin and hairpin clip on inside of wheel and remove blocks.

4. Repeat preceding steps on left hand side.

NOTE: In extremely rough conditions and

while cultivating, the wheels should be

moved outward on the axle for increased stability.

OUTER VIEW OF TIRE

J _ Clevis

"_L"_ - " Hairpin Cllip

INNER VIEW OF TIRE

Clevis Pin

Hairpin Cli

tire 2

MAINTENANCE

SCHEDULE

FILL IN DATES

AS YOU COMPLETE REGULAR SERVICE

Check Engine Oil Level _ I_ Change Engine Oil

Oil Pivot Points I_

Inspect Spark Arrester/Muffler Inspect Air Screen ll_

Clean or Replace Air Cleaner Cartridge _2 Clean Engine Cylinder Fins If

Replace Spark Plug I_

RH Gear Case Grease Fitting (1oz.) if

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

Y@7

DATES

GENERAL RECOMMENDATIONS

The warranty on this tiller does not cover

items that have been subjected to op-

erator abuse or negligence. To receive full value from the warranty, the operator must QEngi_

maintain tiller as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tiller. At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• Once a year you should replace the

spark plug, clean or replace air filter, @Idler and check tines and belts for wear. A Bracket new spark plug and clean air filter as-

sure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

@ SAE 30 OR 10W-30 Motor Oil @ Refer to Maintenance "ENGINE" section ® EP#1 Grease

1. Check engine oil level.

2. Check tine operation.

3. Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRI-

CATION CHART").

LUBRICATION CHART

@Throttle Control

®RH Gear Case

Grease Fitting

@Depth Stake Pin

Shield Hinges

@Wheel Hub

_CAUTION: Disconnect spark plug

wire before performing any maintenance

(except carburetor adjustment) to prevent accidental starting of engine. Prevent fires! Keep the engine free of

grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit for main- tenance. Clean muffler area of all grass,

dirt, and debris.

Do not touch hot muffler or cylinder fins as contact may cause burns.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service classification SG-SL. Se-

lect the oil's SAE viscosity grade accord-

ing to your expected temperature.

SAE VISCOSITY GRADES

F -20 0 30 40 60 80 100

c -_o -2; -I; _ /o _o 1o 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils

(5W-30, 10W-30, etc.) improve starting

in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 40°F (4°C). Check your engine oil level more frequently to avoid

possible engine damage from running low

on oil.

Change the oil after every 50 hours of

operation or at least once a year if the tiller

is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each five (5)

hours of continuous use. Add SAE 30 mo- tor oil or equivalent. Tighten oil filler plug

securely each time you check the oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tiller is on level surface.

• Oil will drain more freely when warm.

• Use a funnel to prevent oil spill on tiller,

and catch oil in a suitable container.

1. Remove drain plug. For easier removal of plug use 7/16- 12

Pt. socket with extension.

2. Tip tiller forward to drain oil.

3. After oil has drained completely, replace oil drain plug and tighten se- curely.

4. Remove oil filler plug. Be careful not to allow dirt to enter the engine.

oil viscchar15÷(dl

Refill engine with oil. See "CHECK ENGINE OIL LEVEl" in the Operation

section of this manual.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 50 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Remove knob and cover. Lift air cleaner assembly off stud.

TO SERVICE PRE-CLEANER

2. Remove foam pre-cleaner from air filter.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

NOTE: If very dirty or damaged, replace pre-cleaner.

5. Reinstall pre-cleaner onto air filter.

6. Reinstall cover and secure with knob.

TO SERVICE CARTRIDGE

1. Carefully remove cartridge to prevent debris from entering carburetor. Clean

base carefully to prevent debris from

entering carburetor.

2. Remove foam pre-cleaner from air filter.

3. Clean cartridge by tapping gently on flat surface. If very dirty or damaged,

replace cartridge.

4. Reinstall pre-cleaner onto air filter.

5. Reinstall cover and secure with knob.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio-

ration of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry cartridge.

__Cover Knob

Cover

Precleaner __------ Cartridge

Stud J_

Base

COOLING SYSTEM

Your engine is air cooled. For proper en-

gine performance and long life keep your

engine clean.

• Clean air screen frequently using a stiff- bristled brush.

• Keep cylinder fins, levers, and linkage free of dirt and chaff.

Housing

Air Screen

Muffler

MUFFLER Do not operate tiller without muffler. Do

not tamper with exhaust system. Dam- aged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary. If your engine is equipped with a spark arrester screen as- sembly, remove every 50 hours for clean- ing and inspection. Replace if damaged.

SPARK PLUG Replace spark plugs at the beginning of

each tilling season or after every 50 hours of use, whichever comes first. Spark plug

type and gap setting is shown in "PROD- UCT SPECIFICATIONS" on page 4 of this

manual. TRANSMISSION

Once a season, lubricate the right hand gear case grease fitting with 1 oz. of EP #1 grease.

CLEANING

Do not clean your tiller when the engine and transmission are hot. We do not rec-

ommend using pressurized water (garden hose, etc.) to clean your unit unless the

gasket area around the transmission and the engine muffler, air filter and carburetor are covered to keep water out. Water in engine will shorten the useful life of your

tiller.

• Clean engine, wheels, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

_kCAUTION: Disconnect spark plug wire from spark plug and place wire where it

cannot come into contact with plug.

TILLER

TO ADJUST HANDLE HEIGHT

Select handle height best suited for your

tilling conditions. Handle height will be

different when tiller digs into soil.

1. First loosen handle lock lever.

2. Handle can be positioned at different settings between "HIGH" and "LOW" positions.

3. Retighten handle lock lever securely after adjusting.

(High) Position

Handle Lock Lever

Handle (Low) Position

TIRE CARE _CAUTION: When mounting tires, unless

beads are seated, overinflation can cause an explosion.

• Maintain 20 pounds of tire pressure. If

tire pressures are not equal, tiller will pull to one side.

• Keep tires free of gasoline or oil which

can damage rubber.

TO REMOVE WHEEL

1. Place blocks under transmission to keep tiller from tipping.

2. Remove hairpin clip and clevis pin from wheel.

3. Remove wheel and tire.

4. Repair tire and reassemble.

__vis Pin

TO REMOVE BELT GUARD

NOTE: For ease of removal, remove hair- pin clip and clevis pin from left wheel. Pull

wheel out from tiller about 1 inch.

1. Remove two (2) screws from side of belt guard.

2. Remove hex nut and washer from bottom of belt guard (located behind

wheel).

3. Pull belt guard out and away from unit.

4. Replace belt guard by reversing above procedure.

Belt Guard

. Hex

Nut and

Washer

(Located Behind

Tire)

Screws

Hairpin Clip and Clevis Pin

TO REPLACE GROUND DRIVE BELT

1. Remove belt guard as described in "TO REMOVE BELT GUARD".

2. Remove old belt by slipping off engine pulley first then remove from trans- mission pulley.

3. Place new belt in groove of trans- mission pulley and into engine pulley.

BELT MUST BE IN GROOVE ON TOP

OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES.

4. Check belt adjustment as described below.

5. Replace belt guard.

6. Reposition wheel and replace clevis pin and hairpin clip.

GROUND DRIVE BELT ADJUSTMENT

For proper belt tension, the extension

spring should have about 5/8 inch stretch when drive control bar is in "ENGAGED"

position. This tension can be attained as

follows:

1. Loosen cable clip screw securing the drive control cable.

2. Slide cable forward for less tension and rearward for more tension until about

5/8 inch stretch is obtained while the drive control bar is engaged.

3. Tighten cable clip screw securely.

Engine Pulley,

Idler Pulley

ip Screw

Drive Control Cable

More Tension

Extension Spring

Transmission Pulley

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