Craftsman 917.295651 User Manual

Page 1
OWNER’S
MANUAL
MODEL NO.
917.295651
Caution: Read and follow
all Safety Rules and instructions Before Operating This Equipment
5„0 HP
17 WCH TINE WIDTH
REAR TINE TILLER WITH COUNTER ROTATING TINES

• Assembly »Operation

• Customer Responsibilities ® Service and Adjustments ® Repair Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Page 2

SAFETY RULES A

Safe Operation Practices for Walk-Behind Powered Rotary Tillers

TRAINING

» Read the Owner's Manual carefully. Be thoroughly
familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly,
= Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper instruction.
« Keep the area of operation clear of all persons, particu
larly small children, and pets.

PREPARATION

« Thoroughly inspect the area where the equipment is to
be used and remove all foreign objects.
« Disengage all clutches and shift into neutral before
starting the engine (motor),
» Do not operate the equipment without wearing ad
equate outer garments. Wear footwear that will im prove footing on slippery surfaces,
® Handle fuel with care; it is highly flammable.
» Use an approved fuel container. * Never add fuel to a running engine or hot engine,
• Fiii fuel tank outdoors with extreme care. Never fill fuel tank indoors.
» Replace gasoline cap securely and clean up spilled
fuel before restarting
<= Use extension cords and receptacles as specified by
the manufacturer for all units with electr ic drive motors
or electric starting motors,
® Never attempt to make any adjustments while the
engine (motor) is running (except where specifically recommended by manufacturer).

OPERATION

“ Do not put hands or feet near or under rotating parts. » Exercise extreme caution when operating on or cross
ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
» After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly in spect the tiller for any damage, and repair the damage before restarting and operating the tiller.
- Exercise caution to avoid slipping or falling.
If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately tor the cause. Vibration is generally a warning of trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when leaving the ma chine unattended. Disengage the tines, shift into neutral, and stop the engine.
Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors.
Do not run the engine indoors; exhaust fumes are dangerous.
Never operate the tiller without proper guards, plates, or other' safety protective devices in place.
Keep children and pets away. Do not overload the machine capacity by attempting to
till too deep at too fast a rate. Never operate the machine at high speeds on slippery
surfaces, Look behind and use care when backing . Never allow bystanders near the unit. Use oiiiy attachments and accessories approved by
the manufacturer of the tiller (such as wheel weights, counterweights, cabs, and the like).
Never operate the tiller without good visibility or light. Be careful when tilling in hard ground. The tines may
catch in the ground and propel the iilleriorward. If this occurs, let go of the handlebars and do not restrain the machine.

MAINTENANCE AND STORAGE

Keep machine, attachments, and accessories in safe working condition.
= Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tightness to be sure tfie equipment is in safe working condition.
Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to coo! before storing in any enclosure.
Always refer to the operator's guide instructions for important details if the tiller is to be stored for an extended period.
in/IPORTANT -
CAUTION, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITI CAL INFORMATION IN THIS MANUAL
IMPORTANT: USED TO ALERT YOU THAT THERE IS A
CAUTION: Look for this symbol to point out important safety precautions. It means —Attention! Become Alert! Your safety is involved.
POSSIBILITY OF DAMAOtNO THIS EQUIPMENT, MOTE; Gives essential information that will aid you to better
understand, incorporate, or execute a particular set of instruc
tions.
Page 3
CONGRATULATIONS on your purchase of a Sears Tiller.
It has been designed, engineered and manufactured to
give you the best possible dependability and performance. Should you experience any problems you cannot easily
remedy, please contact your nearest authorized Sears
Service Center/Department, They have competent, well­trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tiller properly.
Always observe the ‘‘SAFETY RULES”.
MODEL NUMBER
917.295651

PRODÜCT SPECIFICATIONS

HORSEPOWER:
DISPLACEMENT: 12.57 cu. in.
GASOLINE CAPACITY: 4 Quarts
OIL (API-SF/SG); (CAPACITY: 20 oz.) SAE 5W-30 (Below 32“F)
SPARK PLUG: OfiBinpion {GAP: ,030")
5 0 HP
Unleaded Regular
SAE 30 (Above 32”F)
RJ19LM (STD361458)
SERIAL NUMBER.
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON THE MODEL PLATE ATTACHED TO THE TOP OF THE TRANSMISSION
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP !N A SAFE
PLACE FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod
uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

« Read and observe the safety rules. » Followa reguiarschedule in maintaining, caring forand
using your tiller.
- Follow the instructions under the “Customer Responsibilities" and “Storage" sections of this Owner’s Manual.
¡ypORTANT: THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSH-COVERED OR GRASS COVERED LAND UNLESS THE ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL OR STATE LAWS {IF ANY). IF A SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY
THE OPERATOR
IN THE STATE OF CALIFORNIA THE ABOVE IS REQUIRED BY LAW {SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). OTHER STATES MAY HAVE SIMILAR LAWS. FEDERAL LAWS APPLY ON FEDERAL LANDS. SEE YOUR SEARS AUTHORIZED SERVICE CENTER/DEPARTMENT FOR SPARK ARRESTER, REFER TO THE REPAIR PARTS SECTION OF THIS MANUAL FOR PART NUMBER.

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN TILLER

For two years from date of purchase, when this Craftsman Tiller is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual. Sears will repair free of charge any defect In materia! or workmanship.
This Warranty does not cover:
« Expendable items which become worn during normal use, such as tines, spark plugs, air cleaners and belts.
Repairs necessary because of operator abuse or negiigence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual
It this Craftsman Tiller Is used for commercial or rental purposes, this Warranty applies for only 30 days from the date of purchase.
WARRANTY SERVICE !5 AVAILABLE BY RETURNING THE CRAFTSMAN TILLER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO,. D/817 WA, HOFFMAN ESTATES. ILLINOIS 60179
Page 4
TABLE OF CONTENTS
SAFETY RULES CUSTOMER RESPONSIBILITIES
PHAni ICT iJPPf'IPICÄTIflWii
WARRANTY ACCESSORIES ASSEMBLY OPERATION
....................................................................
...............................
...........................................................................
«««««•«««»a«««« «
..........
.........
INDEX
A
Accessories................................... 6
Adjusiments:
Carburetor Depth Stake Handle Height Side Shields Throttle
Tines .....
V-Be!t (Ground Drive)
Air Cleaner
Belt:
Beit Guard................................
Repair Parts ..............................
V-Beit (Ground Drive)
Cooling System Controls:
Choke
Throttle...
Drive (Tines) ............................
Cultivating ....................................... 12
Customer Responsibilities;
Air Cleaner...........
Cooling System
Finish ......................................
Maintenance Schedule ........... 13
Muffler
Oil Change .............................. 14
Spark Plug
Tines Transmission
V-Belt (Ground Drive)
Depth Stake:
Adjustment..,.
Repair Paris............................
Engine:
Air Cleaner...
Cooling'System.
Fuel Type.......
............................
.............................
.........................
..............................
......
........................... 18
..................................
...... 18
...............
10 15
11
17
16
...................................... 14
B
16
22
........
.....
...16
c
.............................
...................................
................................... 9
................... 14
...... 14
......................................
.................................15
......................................... 17
.............................
...
D
........................... 10
E
............................
......................
...................... 11
9
..........
14
9
15 15
15
16
25
14 14
3,13-1S
......
.. 6-8
9-12
2
3
5
MAINTENANCE SCHEDULE 13
SERVICE & ADJUSTMENTS......................................... 15-18
STORAGE
i C3 llwllwiiii f I IiM «m3 « «»•««•««•««***•«*•■•••• ■ ■•««*»**»« bW
REPAIR PARTS-TILLER REPAIR PARTS-ENGINE
SERVICEA^arTS ORDERING..................... BACK COVER
Engine (cont'd)
Lubrication..........
Oil Level............
.
Oil Type ..............
Spark Plug...........
Starting
..............
.
Stopping...............
Storage............
.
Winter Operation.
Fuel:
Filling Tank ..
Storage .........
Type..............
Finish:
Maintenance
H
Handle:
Height Adjustment Repair Parts
................... 15
..... 21
L
Lubrication:
Lubrication Chart Engine
............................. 14
Muffler:
Maintenance
Spark Arrester.....
Oii:
Level
....................................... 11
Type.
...............................
Operation;
Cultivating..................................
Rli Fuel Tank
Starting Engine .....................
Stopping Tines & Engine
Tilling ......................................
Tilling Hints ............................ 12
Tine Operation ......
Transporting Tiller.....................
Winter Operation .....................
.......... 13
M
.............................
.....................
O
..............
.... 11
____
......................................................................
......
....................................... 21-27
..............................................
..... 14
....
11
11,14
.....
15
....
12
.
....
10
.....
18
.....
14
11
19
11
15
Repair Parts:
Tiller .................................
Engine
Rules for Safe Operation
Service & Adjustments;
Carburetor....
Handle Height Side Shields Throttle
Tines ...............
V-8elt (Ground Drive) Wheels.
Service:
Repair Parts
Service Record 13
Shear Pins:
Operation .................................
Repair Parts............................ 26
Spark Plug;
Gap
Maintenance .............................
Storage;
Fuel System....
Tiller.......................................
................................... 28-33
.......
...................................
..............................................
R
S
.............................
.............................
................................ 11
............................
.....
.........................
............................
j
15 3
11,14
12
.......... 10
10
........... 10
14
Tilling.. Tines:
Transmission:
12
Troubleshooting
Transporting ...................................
Warranty ...........................................
Wheels:
11
.........................................
Arrangement/Replacement Operation
Repair Parts
Shear Pins ..............................
Maintenance ______________ Repair Parts
Removal
Repair Parts...............................
...................................
...........
..............................
.............................
W
...
............................... 15
28-33
......21-27
........... . 2
.................
.....
.............
21-33
19
10,12
.........
..................
19
on
18
15
18
.... 17
16
15
12
3
15
19
17
10
26
12
15 24
20
11
3
23
Page 5
ACCESSORIES
These accessories were available when the tiller was purchased. They are also available at most Sears Retail outlets and Service Centers. Most Sears Stores can order repair parts for you when you provide the model number of your tiller.
ENGINE
SPARK PLUG
^
MUFFLER
err
TILLER PERFORMANCE
FURROW OPENER
TILLER MAINTENANCE
ikIR xpo
GAS CAN
JJ=/
ENGINE OIL
A
/
STABILIZER
Page 6
ASSEMBLY
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller ail parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) Utility knife (1) Wire cutter
{1) Screwdriver
(1) Tire pressure gauge (1) Pair of pliers {1) 9/16" wrench

OPERATOR’S POSITION {See Fig. 1)

When right or left hand is mentioned in this manual, it
means when you are in the operating position (standing behind tiller handies).
FRONT
cO
L.EFT
7^
OPERATOR’S
posmoN
RiGHT
Page 7
ASSEMBLY

UNPACKING CARTON {See Fig. 2)

CAUTION: Be careful of exposed staples when handling or disposing of cartoning material.
IMPORTANT: WHEN UNPACKING AND ASSEMBLING
TILLER, BE CAREFUL NOT TO STRETCH OR KiNK
CABLES-
■ While holding handle assembly, cut cable ties securing
handte assembly to top frame and depth stake. Let handle assembly rest on tiller.
" Remove top frame of carton. » Slowly ease handle assembly up and place on top of
carton,
» Cut down right hand front and right hand rear corners
of carton, lay side carton wall down.
* Remove packing material from handle assembly
» Separate shift rod from handte assembly.

INSTALL HANDLE {See Figs. 3, 4, and 5)

• Insert one handle lock (with teeth facing outward) in gearcase notch. (Apply grease on smooth side of handte lock to aid In keeping lock in place until handte assembly is lowered into position.)
Grasp handte assembly. Hold in "up” position. Be sure
handle lock remains in gearcase notch. Slide handte
assembly into position.
Insert front carriage bolt with care, since space for installation is limited.
Lower the handle assembly. Tighten locknuts on bolts so handle moves with some resistance.
Place flat washer on threaded end of handle lock lever. Insert handle lock lever through handle base and
gearcase. Screw in handte lock lever just enough to hold lever in place.
Insert second handle lock (with teeth inward) In the slot
of the handle base (just inside of washer). With handle assembly in lowest position, securely
tighten handle lock lever by rotating clockwise. Leav
ing handle assembly in lowest position will make it easier to remove tiller from carton.
Page 8
ASSEMBLY

CONNECT SHIFT ROD (See Fig. 6)

insert end of shift rod farthest from bend into hole of
shift lever indicator,
insert hairpin clip through hole of shift rod to secure. » insert other end of shift rod into hole in shift iever. " insert second hairpin dip through hole of shift rod.
ATTACH THIS END TO SHIFT LEVER INDICATOR
SHIFT ROD
HAIRPIN
CUP
ATTACH THIS END TO SHIFT LEVER
SHIFT ROD
SHIFT LEVER INDICATOR

REMOVE TILLER FROM CRATE

* Make sure shift lever indicator is in “N" (neutral) posi
tion (See Fig. 6)
» Tilt tiller forward by lifting handle. Separate cardboard
cover from leveling shield,
» Rotate tiiler handle to the right and puli tiller out of
carton.

INSERT CABLE CLIP (See Fig. 7)

* Insert plastic cable dip into hole on the back of handle
column,. Push cables Into clip.
SHIFT LEVER
SHIFT ROD

CHECK TIRE PRESSURE

The tires on your unit were overinllated at the factory for
shipping purposes. Correct and equal tire pressure is important for best tilling performance.
» Reduce tire pressure to 20 PSl

HANDLE HEIGHT

» Handle height may be adjusted to better suit operator.
(See ‘TO ADJUST HANDLE HEIGHT’ in the Service
and Adjustments section of this manual).
D
HAIRPIN CUP
FIG. 6
Page 9
OPERATION

KNOW YOUR TILLER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER. Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.

MEETS ANSI SAFETY REQUIREMENTS

Our tiilers conform to the safety standards of the American National Standards Institute,
CHOKE CONTROL - Used when starting a cold engine. DEPTH STAKE - Controls depth at which tiller will dig. DEPTH STAKE - Controls forward speed and the depth at
which the tiller will dig. DEPTH STAKE PIVOT ’ Controis pivoting action of depth
slake., DRIVE CONTROL BAR - Used to engage tines, FORWARD TINE CONTROL Engages tines in forward
direction,
REVERSE TINE CONTROL - Engages tines in reverse
direction.
CULTIVATING SHIELDS - Engages tines
{ QHIPI n - \ caUAÍQ HliaH cirtll
V I»» l«*ll 11 Iw i» I«/ I-T-C» V w 1LMIC5LJ Ov'iIh.
OUTER SIDE SHIELD - Adjustable to protect smalt plants from being buried.
RECOIL STARTER HANDLE - Used to start the engine.
SHIFT LEVER - Used to shift transmission gears.
SHIFT LEVER INDICATOR - Shows which gear the tranS' mission is in.
THROTTLE CONTROL - Controls engine speed
STOP SWITCH - Used to stop engine. Must be in "ON” position when starting engine.
Page 10
OPERATION
The operation of any tiller can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TILLER

Know how to operate all controls before adding fuel and oil or attempting to start engine.

STOPPING (See Fig. 9)

TINES AND DRIVE » Release drive control bar to stop movement. " Move shift lever to "N" (neutral) position. ENGINE " Move throttle control to "STOP” position. “ Never use choke to stop engine.

TINE OPERATION - WITH WHEEL DRIVE

“ Always release drive control bar before moving shift
lever into another position.
» Tine movemerit ts achieved by moving shift lever to “T"
(till) position and engaging drive control bar.

DEPTH STAKE (See Fig. 10)

The depth stake can be raised or lowered to allow you more
versatile tilling and cultivating, or to more easily transport
your tiller

TILLING (See Fig. 11)

. Release depth stake pin. Pull the depth stake up for
increased tilling depth. Place depth stake pin in hole of depth stake to lock in position.
" Place shift lever indicator in 'T' position. " Hold the drive control bar against the handle to start
tilling movement. Tines and wheels will both turn,
“ Move throttle control to “FAST’ position for deep tilling.
To cultivate, throttle control can be set at any desired speed, depending on how fast or slow you wish to cultivate,.
IMPORTANT: ALWAYS RELEASE DRIVE CONTROL BAR BEFORE MOVING SHIFT LEVER INTO ANOTHER POSITION

FORWARD-WHEELSONLY/TINES STOPPED

“ Release drive control bar and move shift lever indicator
to "P’ (forward) position. Engage drive control bar and tiller will move forward.

reverse - WHEELS ONLY/TINES STOPPED

DO NOT STAND DIRECTLY BEHIND TILLER, Release the drive control bar. Move throttle control to “SLOW" position. Move shift lever indicator to “R” (reverse) position. Hold drive control bar against the handle to start tiller
movement.
10
Page 11
OPERATION

TURNING

« Release the drive control bar. « Move throttle control to "SLOW” position.
" Place shift lever indicator in “P (forward) position.
Tines will not turn,
■> Lift handle to raise tines out of ground.
» Swing the handle in the opposite direction you wish to
turn, being careful to keep feet and legs away from tines.
• When you have completed your turn-around, release
thedrivecontrolbarandlowerhandle- Place shift lever in “T" (till) position and move throttle control to desired speed. To begin tilling, hold drive control bar against the handie.

OUTER SIDE SHIELDS (See Fig. 11)

The front edges of the outer side shields are slotted so that the shields can be raised for deep tilling and lowered for
shallow tilling to protect small plants from being burled.
Loosen nut “A" in slot and nut “B". Move shield to desired position (both sides). Retighten nuts.

TO TRANSPORT

CAUTION: Before lifting or transport ing, allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain gasoline from fuel tank.
AROUND THE YARD
» Release the depth stake pin. Move the depth stake
down to the top hole for transporting the tiller. Place depth stake pin in hole of depth stake to lock in position. This prevents tines from scuffing the ground.
® Place shift lever indicator in “F" (forward) position for
transporfing.
» Hold the drive control bar against the handie to start
tiller movement. Tines will not turn,,
Move throttle control to desired speed,
AROUND TOWN
» Disconnect spark plug wire. » Drain fuel tank.
Transport in upright position to prevent olì leakage.

BEFORE STARTING ENGINE

IMPORTANT: BH VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL. USE CLEAN OIL AND FUEL AND STORE
IN APPROVED, GLEAN, COVERED CONTAINERS USE
CLEAN FILL FUNNELS,

CHECK ENGINE OIL LEVEL (See Fig. 12)

o The engine in your unit has been shipped, from the
factory, already filled with SAE 30 summer weight oil
With engine level, clean area around oil filler plug and
remove plug.
Engine oil should be to point of overflowing. For approximate capacity see “PRODUCT SPECIFICA
TIONS" on page 3 of this manual. All oil must meet A.P.I. Service Classification SF or SG.
For cold weather operation you should change oil for
easier starting (See oil viscosity chart in the Customer
Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili ties section in this manuai-

ADD GASOLINE

» Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32“F(0"C), USE FRESH, CLEAN, WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage section of this manual for additional information. Never use engine or carburetor cleaner products in thefueltankor permanent damage may occur.
CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel expansion. If gasoline Is accidentally spilled, move machine away from area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared.
Do not overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use gaso-
ill • i 1 virCS I dl I Lr I 11 c« I i i Ih# 1»
11
Page 12
OPERATION

TO START ENGINE (See Fig, 17)

., CAUTION: Keep tine control in "OFF”
4(" position when starting engine.
* Make sure spark plug wire is properly connected and
access cover is completely closed to create propet
seal„ » Place throttle control in "FAST' positiort. » Turn fuel shut-off valve to "ON" position. « Push stop switch to "ON” position. « With engine fully choked, grasp recoil starter handle
with one hand and grasp tiller handle with other hand. Puli rope out siowly until engine reaches start of com pression cycle (rope will pull slightly harder at this point).
« Puil recoil starter handle quickly. Do not let starter
handie snap back against starter. Repeat if necessary in half choked position.
* When engine starts, slowly move choke control to
"RUN" position as engine warms up,. NOTE; A warm engine requires less choking to start. ' Move throttle control to desired running position. “ Allow engine to warm up for a few minutes before
engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold tempera
tures (below 32“F), the carburetor fuel mixture may need to
be adjusted for best engine performance. See “TO AD
JUST CARBURETOR" in the Service and Adjustments
section of this manual. NOTE: If engine does not start, see troubleshooting points.
Soil conditions are important for proper tilling. Tines wili not readily penetrate dry, hard soil which may contrib ute to excessive bounce and difficult handling of your
tiller. Hard soil should be moistened before tilling;
however, extremely wet soil will “bali-up” or clump during tilling. Wait until the soil is less wet in order to achieve the best results. When tilling in the fail, remove vines and long grass to prevent them from wrapping around the fine shaft and slowing your tilling operation.
Do not lean on handie. This takes weight off the wheels and reduces traction. To get through a really tough section of sod or hard ground, apply upward pressure on handie or lower the depth stake.

CULTIVATING

Cultivating is destroying the weeds between rows to pre vent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth
is 1" to 3" Lower the outer side shields to protect small
plants from being buried.
• Cultivate up and down the rows at a speed which will albw tines to uproot weeds and leave the ground in rough condition, promoting no further growth of weeds and grass (See Fig. 15)
CAUTION: Until you are accustomed to handling your tiller, start actual field use with throttle in slow position (mid way between “FAST" and “IDLE").
Tilling Is digging into, turning over, and breaking up packed soil before planting. Loose, unpacked soli helps root growth. Best titling depth is 4“ to 6*'. A tiller will also clear the soli of unwanted vegetation. The decomposition of this vegetable matter enriches the soil. Depending on the climate (ralnfaii and wind), it may be advisable to till the soil at the end of the growing season to further condition the soil.
For easier handling of your tiiier, leave about 8 inches of untllled soil between the first and secohd tilling passes. The third pass wili be between the first and second (See Fig. 14).

TINE SHEAR PINS

The tine assemblies on your tiller are secured to the tine shaft with shear pins (See ‘TINE REPLACEMENT” in the Service and Adjustments section of this manual).
If the tiller is unusualiy overioaded or Jammed, the shear
pins are designed to break before internal damage occurs to the transmission,
» If shear pln(s) break, replace only with those shown in
the Repair Parts section of this manual.
12
Page 13

CUSTOMER RESPOiSlSiBlLmES

MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Engine Oil Level
Change Engine Oil
Oil Pivot Points Inspect Spark Arrester / Muffler Inspect Air Screen
Glean or Replace Air Cleaner Cartridge
Glean Engine Cylinder Fins
Replace Spark Plug
1 - Change more often when oparaling under a heavy load or in high ambienf temperalures
i4 ✓
8/
2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tiller does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, the operator must maintain tiller as instructed in this manual.
Some adjustments will need to be made periodically to
properiy maintain your tiller.
Ail adjustments in the Service and Adjustments section of this manual should be checked at least once each
season. ' Once a year you shouid replace the spark plug, clean
or replace air filter, and check tines and belts for wear. A new spark plug and clean air filter assure proper air­fuel mixture and help your engine run better and last
longer
LUBRICATION CHART
* ymEJATTI Si
CONTROL

BEFORE EACH USE

Check engine oil level. » Check tine operation,
Check for loose fasteners

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART”).
' SAE 30 OR 10W-30 MOTOR OIL
■* REFER TO CUSTOMER RESPONSIBILITIES “ENOINE" SECTION
13
Page 14

CySTOPER RESPOMSIBILITIES

Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent
accidental starting of engine.
Prevent firesi Keep the engine free of grass, leaves, spilled oil, orfuei. Remove fuel from tank before tipping
unit for maintenance. Clean muffler area of all grass, dirt, and debris. Do not touch hot muffler or cylinder fins as contact may cause burns.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
Glassification SF orSG. Select the oil’s SAE viscosity grade
________
•p
-ao"
'’C -30“
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT Oii CHANGE
NOTE: Although mu It!-viscosity oils (5W-30,10W-30, etc,) improve starting in cold weather, these multi-viscosity oils will resuit in Increased oii consumption when used above 32°F (O^’C). Check yout engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oii after the first two hours of operation and every 25 hours thereafter or at least once a year if the tiller is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Add SAE 30 motor oil or equivalent. Tighten oil filler plug securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 16 and 17)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG = Be sure tiller is on level surface. * Oil will drain more freely when warm. « Use a funnel to prevent oil spill on tiller, and catch oil in
a suitable container. » Remove drain plug. “ Tip tiller forward to drain oil. » After oil has drained completely, replace oil drain plug
and tighten securely, » Remove oii filler plug. Be careful not to allow dirt to
enter the engine.
» Refill engine with oil. See “CHECK ENGINE OIL
LEVEL” in the Operation section of this manual.
--
.......
‘ ' temperature
SAE VISCOSITY GRADES
:V •
r-iV/STi
...
0" 30* 3a* 4D"
« l 1 j.—. - , I I , I .....................................................
20" *10‘ 0“ 10" 20" 30” 40"
60'’ 80° 100^
FiG. 16
.....
............
Service alt cleaner more often under dusty conditions. « Loosen air cleaner cover screws. Remove cover and
air cleaner assembly from base.
« Remove air cleaner asssembly from inside cover and
disassemble. TO SERVICE PRE-CLEANER « Wash it in liquid detergent and water. « Squeeze it dry in a clean cloth. “ Saturate it in engine oil. Wrap it in dean, absorbent
cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE " Gently tap the flat side of the paper cartridge to dis
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
• Re-assemble retainer on pre-cleaner and cartridge
^creen side of pre-cleaner toward cartridge pleats).
Place assembly into cover. « Insert tabs on cover into slots in base and tighten cover
screws securely.
CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean
\
iniriiniiitiTiiaii»*
cartridge. They may cause deteriora tion of the cartridge. Do not oii car tridge. Do not use pressurized air to clean or dry cartridge.
FIG. 18

COOLING SYSTEM (See Fig. 19)

Your engine is air cooled. For proper engine performance and long life keep your engine clean,
» Clean air screen frequently using a stiff-bristled brush. ® Remove blower housing and clean as necessary. ® Keep cylinder fins free of dirt and chaff.
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera tion or every season. Service paper cartridge every 100 hours of operation orevery season, whichever occurs first
14
FIG. 19
BLOWER HOUSING
AIR SCREEN
Page 15

CUSTOMER RESPONSIBILITIES

MUFFLER

Do not operate tiller without muffler Do not tamper with exhaust system. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace
if necessary, if your engine is equipped with a spark
arrester screen assembly, remove every 50 hours for cleaning and inspection. Replace if damaged.

SPARK PLUG

Replace spark plugs at the beginning of each tilling season
or after every 50 hours of use, whichevercomesfirst. Spark
plug type and gap setting is shown in “PRODUCT SPECI
FICATIONS” on page 3 of this manuaS
SERVICE AND ADJUSTMENTS
CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into
A

TILLER

TO ADJUST HANDLE HEIGHT (See Fig. 20)

Select handle height best suited for your tilling conditions. Handle height will be different when tiller digs into soil
» First loosen handle lock lever, " Handle can be positioned at different settings between
"HIGH" and “LOW” positions,
“ Retighten handle lock lever securely after adjusting.
contact with plug.

TRANSMISSION

Yourtransmission is sealed and will only require lubrication if serviced.

CLEANING

® Clean engine, wheels, finish, etc. at ail foreign matter. » Keep finished surfaces and wheels free of alt gasoline,
oil, etc.
' Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your
unit unless the muffler, air filter and carburetor are covered
to keepwaterout. Waterin engine can result inashortened
engine life.

TO REMOVE WHEEL (See Fig. 21)

» Place blocks under transmission to keep tiller from
tipping,
« Remove outer side shield by removing nuts “A” and “B". ' Remove inner side shield by removing nuts ”C" and
0”.
» Remove hairpin clip and clevis pin from wheel,
® Remove wheel and tire, * Repair tire and reassemble.
CAUTION: When mounting tires, un less beads are seated, overinflation
vi-i can cause an explosion.
« Maintain 20 pounds of tire pressure. If tire pressures
are not equal, tiller will pull to one side.
« Keep tires free of gasoline or oil which can damage
rubber
15
Page 16
SERVICE AND ADJUSTMENTS

TO REMOVE BELT GUARD (See Fig. 22)

■* Remove L.H, inner and outer side shields (See "TO
REMOVE WHEEL" in this section of this manual).
« Remove hairpin dip and clevis pin from left wheel. Puii
wheel out from tiiier about 1 inch,
" Remove two (2) cap nuts and washers from side of belt
guard.
Remove hex nut and washer from bottom of belt guard (located behind wheel).
" Puii belt guard out and away from unit, “ Replace belt guard by reversing above procedure.
TO REPLACE GROUND DRIVE BELT (See
Figs. 22 and 23)
® Remove belt guard. (See‘TO REMOVE BELT GUARD"
in this section of this manual).
" Loosen belt guides "A" and *'B" and also nuts “C” and
* Remove oid belt by slipping from engine puiley first. “ Place new belt in groove of transmission pulley and
into engine pulley . BELT MUST BE IN GROOVE ON
TOP OF IDLER PULLEY. NOTE POSITION OF BELT
f^i
TO
* Tighten belt guides "A" and "B" and nuts “C" and “D”. " Check belt adjustment as described beiow, “ Replace belt guard. = Reposition wheel and replace clevis pin and hairpin
ciip.
“ Replace inner and outer side shields.
GROUND DRIVE BELT ADJUSTMENT (See
Fig. 23)
For proper belt tension, the extension spring should have
about 5/8 inch stretch when drive control bar is in "EN GAGED” position. This tension can be attained as follows:
® Loosen cable ciip screw securing the drive control
cable,
® Slide cable forward for less tension and rearward for
more tension until about 5/8 inch stretch is obtained while the drive control bar is engaged.
® Tighten cable dip screw securely.
NUT"C"
ENGINE PULLEY
IDLER PULLEY
TRANSMISSiON
PULLEY
BELT GUIDE “A”
F!G. 23
. CABLE CLIP
SCHEW
DRIVE CONTROL CABLE
16
Page 17
SERVICE AND ADJUSTMENTS

TINE REPLACEMENT (See Figs. 24,25 and 28)

CAUTION: Tines are sharp. Wear gloves or other protection when han
A
A badly worn tine causes your tiller to work harder and dig more shailow. Most important, worn tines cannot chop and shred organic matter as effectively nor bury it as deeply as good tines. A tine this worn needs to be replaced.
dling tines.
To maintain the superb tilling performance of this
machine the tines should be checked for sharpness, wear, and bending, particularly the tines which are next to the transmission. If the gap between the tines exceeds 3-1/2 inches they should be replaced or straightened as necessary.
New tines should be assembled as shown in Fig. 26.
Sharpened tine edges will rotate rearward from above.
17
Page 18
SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 27)
» Loosen cable clamp screw to allow cable to move. ® Move throttle control lever on upper handle to "FAST"
position.
« Pull throttle cable out to end of travel « Hold cable in this position and tighten clamp screw
securely.

TO ADJUST CARBURETOR (See Fig. 28)

The carburetar has a high speed jet and has been preset at the factory arid adjustment should not be necessary How ever, minor adjustments may be required to compensate for differences in fuel, temperature, altitude or toad. If the carburetor does need adjustment, proceed as follows.
In general, turning the idle needle valve in (clockwise) decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the needle valve out (counter clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture,
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREWS ARE
TURNED IN TOO TIGHT.
PRELflVIlNARY SETTING
* Air cleaner assembly must be assembled to the carbu
retor when making carburetor adjustments.
Be sure the throttle control cable is adjusted properly
(see above).
» With engine off, turn idle needle valve in (clockwise)
closing it finger tight and then turrr valve out (counter clockwise) 1-1/2 turns.
FINAL SETTING ® Start engine and aliow to warm for five minutes. Make
final adjustments with engine running at idie and drive control bar in "DISENGAGED” position.
" With throttle control lever in "SLOW" position, turn idle
needle valve in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs roug h, Tu rn valve to a point midway between those two
positions, IDLE RPM ADJUSTMENT “ To adjust idle RPM, rotate throttle linkage counter
clockwise and hold against stop while adjusting idle speed adjusting screw to obtain 1750 RPM. Release throttle linkage.
ACCELERATION TEST “ Move throttle control lever from “SLOW" to "FAST”
position. If engine hesitates or dies, turn needle valve out (courjterclockwise) 1/8 turn Repeat test and continue to adjust, if necessary, until engine acceier­ates smoothly.
High speed stop is factory adjusted. Do not adjust or danrage may result.
IMPORTANT; NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT
AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
FIG. 28
18
Page 19
STORAGE
Immediately prepare your tiller for storage at the end of the season or if the unît will not be used for 30 days or more.
CAUTION: Never store the tiller with
gasoline in the tank inside a buiiding where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TILLER

“ Clean entire tiller (See “CLEANING” in the Customer
Responsibilities section of this manual).
“ Inspect and replace belts, if necessary (See beit re
placement instructions in the Service and Adjustments section of this manuai).
» Lubricate as shown in the Customer Responsibilities
section of this manual
Be sure that all nutSi bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
" Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL
FILTER, FUEL HOSE, OR TANK DURiNG STORAGE.
ALSO, EXPERIENCE INDICATES THAT ALCOHOL
BLENDED FUELS (CALLED GASOHOL OR USiNG ETHANOL OR METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND FORMATION OF
STORAGE. ACIDIC GAS CAN DAMAGE
THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
" Drain the fuel tank,
Start the engine and let it run until the fuel lines and
carburetor are empty.
•> Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season, NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor
age. Add stabilizer to gasoiine in fuel tank or storage container. Always foiiow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean oii. (See “ENGINE” in the Customer Responsibilities section of
this manual),

CYLINDERS

® Remove spark plug.
* Pour 1 ounce (29 ml) of oil through spark plug hole into
cylinder,
« Pull starter handle slowly several times to distribute oil. ® Replace with new spark plug.

OTHER

“ Do not Store gasoiine from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems,
“ If possible, store your unit indoors and cover it to give
protection from dust and dirt.
® Cover your unit with a suitable protective cover that
does not retain moisture. Do not use piastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust
IMPORTANT: NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM
19
Page 20

TROÖBLESHOOTIiSiG POIMTS

PROBLEM
Will not start
Hard to start
Loss of power
CAUSE
1. Out of fuel
2 Engine not “CHOKEO" properly,
3, Engine fJooded­4- Dirty air cleaner 5 Water in fuel.
6, Clogged fuel tank 7 Loose spark plug wire
a. Bad spark plug or irrtproper gap
9. Carburetor out of adjustment
10. Oil soaked air filter
1, Throttle control not set properly.
2 Dirty air claaner.
3 Bad spark plug or improper gap 4 Stale Of dirty fuel
5. Loose spark plug wire 6, Carburetor out of adjustment.
Engine is overloaded.
1,
Dirty air cleaner.
2
Low oil levBl/dtrty oil
3,
Faulty spark plug
4
Oil in fuel.
5,
Stale or dirty fuel
6
Water in fuel-
7,
Clogged fuei tank
В
Spark plug wire loose
9
Dirty engine air screen
10
Dirty/cloggad muffiet.
11
Carburetor out of adjustment
12
Roof compression.
13
CORRECTiON
1Fill fuel tank.
2. See 'TO START ENGINE” in Operation section
3. Wait several minutes before attempting to start
4. Clean or replace air cleaner cartridge.
5. Drain fuel tank and carburetor, and refill tank with fresh
gasoline,
6. Remove fuel lank and dean,
7. Make sure spark plug wire is seated properly on plug.
8. Replace spark plug or adjust gap.
9. Make necessary adjustments.
10 Replace air filter
1. Place throttle control in "FAST“ position.
2. Clean or raplaos air cleaner cartridge, 3 Replace spark plug or adjust gap 4, Drain fuel tank and refill with fresh gasoline.
5, Make sure spark plug wire is seated properly on plug 6, Make necessary adjustments.
Set depth stake for shallower tilling
1.
Clean Of replace air cleaner cartridge
2-
Check oil Isvei/change oil,
3
Clean and regap or change spark plug.
4.
Orain and clean fuel tank and reffll, and clean carburetor.
5.
Drain fuel tank and reil with fresh gasoline
6-
Drain fuel lank and carburetor, and refill tank with fresh
gasoline
Remove fuel tank atrd clean
В
Connect and tighten spark plug wire.
9
Clean engine air screen
10
Ctean/repiace muffler.
11. Maks necessary adjustments.
12
Contact an authorized service centar/department
13,
Engine overheats
Excessive bounce/ difficult handling
Soil balls up or clumps
Engine runs but tiller won’t move
Engine runs but labors
when tilling
Tines will not rotate
1. Low oil iBveS/dirty oil
2. Dirty engine air screen.
3. Dirty engine. 4 Partially plugged muffler 5 Improper carburetor adjustment.
1. Ground too dry and hard
1 Ground too wet.
1, Drive control bar is not engaged 2 V-belt not correctly adjusted 3, V-belt is off pulteyjs).
1. Tilling too deep,
2. Throttle control not properly adjusted. 3 Carburetor out ol adjustment,
1, Shear ptn/sj brakars.
1Check oil leval/chartge oil
2. Clean engine air screen.
3. Clean cylinder fins, air screen, and muffiet area
4. Remove and clean muffler,
5. Adjust carburetor to richer position
1 Moisten ground or wait tot more favorable soil
conditions
1 Wait for more favorable soil conditions.
1 Engage drive control
2. i nspecl/adjust V-belt 3 Inspect V-belt
1. Set depth stake for shallower tilling
2. Check throttle control sattlng
3. Make necessary adjustments
1, Replace shear pln{s).
20
Vr
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