Craftsman 917293492 Owner’s Manual

Owner's Manual
JCRHFTSMI N°J
REAR TINE TILLER WITH
DUAL ROTATING TINES
7.0HP 19 Inch Tine Width
Model No.
917.293492
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Product Specifications .......................... 4
Assembly .............................................. 5
Operation .............................................. 8
Maintenance ....................................... 14
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN TILLER For two (2) years from date of purchase, when this Craftsman Tiller is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as tines, spark plugs, air cleaners and belts.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
If this Craftsman Tiller is used for commercial or rental purposes, this Warranty applies for only thirty (30) days from the date of purchase.
Maintenance Schedule ...................... 14
Service and Adjustments .................... 16
Storage ............................................... 20
Troubleshooting ................................. 21
Illustrated Parts List ............................ 44
Sears Service ...................... Back Cover
Warranty service is available by returning the craftsman power mower to the nearest
sears service center/department in the united states. This warranty applies only while this product is in use in the united states.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCKAND CO., D/817WA, HOFFMAN ESTATES, IL 60179 U.S,A.
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
TRAINING
Read the Owner's Manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
Know how to stop the unit and disen- gage the controls quickly.
Never allow children to operate the equipment. Never allow adults to
operate the equipment without proper instruction.
Keep the area of operation clear of all persons, particularly small children,
and pets.
PREPARATION
Thoroughly inspect the area where the equipment is to be used and remove all
foreign objects.
Disengage all clutches and shift into neutral before starting the engine
(motor).
Do not operate the equipment without wearing adequate outer garments.
Wear footwear that will improve footing on slippery surfaces.
Handle fuel with care; it is highly flammable.
Use an approved fuel container.
Never add fuel to a running engine or
hot engine.
Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
Replace gasoline cap securely and
clean up spilled fuel before restarting.
2
Use extension cords and receptacles as specified by the manufacturer for all
units with electric drive motors or electric starting motors.
Never attempt to make any adjustments while the engine (motor) is running
(except where specifically recommend- ed by manufacturer).
OPERATION
Do not put hands or feet near or under rotating parts.
Exercise extreme caution when operating on or crossing gravel drives,
walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passen- gers.
After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect the
tiller for any damage, and repair the damage before restarting and operat-
ing the tiller.
Exercise caution to avoid slipping or falling.
If the unit should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when leaving the machine unattended. Disengage the tines, shift into neutral, and stop the engine.
Before cleaning, repairing, or inspect- ing, shut off the engine and make
certain all moving parts have stopped. Disconnect the spark plug wire, and
keep the wire away from the plug to prevent accidental starting. Disconnect
the cord on electric motors.
Do not run the engine indoors; exhaust fumes are dangerous.
Never operate the tiller without proper
guards, plates, or other safety protec-
tive devices in place.
Keep children and pets away.
Do not overload the machine capacity by attempting to till too deep at too fast
a rate.
Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing.
Never allow bystanders near the unit.
Use only attachments and accessories approved by the manufacturer of the
tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may catch in the ground and
propel the tiller forward. If this occurs, let go of the handlebars and do not
restrain the machine.
MAINTENANCE AND STORAGE
Keep machine, attachments, and
accessories in safe working condition.
Check shear pins, engine mounting
bolts, and other bolts at frequent intervals for proper tightness to be sure
the equipment is in safe working
condition.
Never store the machine with fuel in the fuel tank inside a building where
ignition sources are present, such as hot water and space heaters, clothes
dryers, and the like. Allow the engine to cool before storing in any enclosure.
Always refer to the operator's guide
instructions for important details if the
tiller is to be stored for an extended
_IP eri°d.
Look for this symbol to point out
important safety precautions. It means CAUTION!!! BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
_CAUTION" Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs. _HI,WAFINING" Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
3
PRODUCT SPECIFICATIONS
Gasoline 4 Quads Capacity: Unleaded
Regular
Oil (API-SF-SJ): SAE 30
(Capacity: 19 oz.) (Above 40°F)
SAE5w-30/10W-30 (Below 40°F)
Spark Plug : Champion
(Gap: .030") RC12YC
CONGRATULATIONS on your purchase of a Sears Tiller. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problems you
cannot easily remedy, please contact a Sears or other qualified Service Center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this unit. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tiller properly. Always
observe the "SAFETY RULES". Your new tiller has been assembled at the
factory with exception of those parts left
unassembled for shipping purposes. To
ensure safe and proper operation of your tiller all parts and hardware you as-
semble must be tightened securely. Use
the correct tools as necessary to insure
proper tightness.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tiller.
Follow the instructions under the
"Customer Responsibilities" and "Storage" sections of this Owner's
Manual.
_iLWARNING: This unit is equipped with
an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of
this manual).
These accessories were available when the tiller was purchased. They are also
available at most Sears Retail outlets and Service Centers. Most Sears Stores can order repair parts for you when you provide the model number of your tiller.
ENGINE
TILLER PERFORMANCE
FUR_ENER I
TILLER MAINTENANCE
BELT TINES SHEAR PIN HAIRPIN CLIP
4
Your new tiller has been assembled at the
factory with the exception of those parts
left unassembled for shipping purposes.
To ensure safe and proper operation of
your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) Utility knife (1) Wire cutter
(1) Tire pressure gauge (1) Screwdriver
(1) Pair of pliers (1) 9/16" wrench
OPERATOR'S POSITION
When right or left hand is mentioned in this manual, it means when you are in the
operating position (standing behind tiller
handles).
LEFT
FRONT
RIGHT
OPERATOR'S
POSITION
CONTENTS OF HARDWARE PACK
/IIIIIII/Y
(2) Handle Locks
(1) Carriage Bolt 3/8-16 UNC x 1 Gr. 5
(1) Hairpin Clips
, (1) Flat Washer
13/32 x 1 x 11 Ga.
@
(1) Center Locknut
3/8-16 UNC
(1) Cable Clip
(1) Pivot Bolt 3/8-16 UNC Grade 5
©
(2) Shear Pins & Clips
(1) Handle Lock Lever
5
UNPACKING CARTON
_I_CAUTION: Be careful of exposed
staples when handling or disposing of cartoning material.
IMPORTANT: When unpacking and assembling tiller, be careful not to stretch
or kink cables.
1. While holding handle assembly, cut cable ties securing handle assembly to top frame. Let handle assembly
rest on tiller.
2. Remove top frame of carton.
3. Slowly ease handle assembly up and place on top of carton.
4. Cut down right hand front and right hand rear corners of carton. Lay side
carton wall down.
5. Remove packing material from handle assembly.
Shift Rod
Assembly
INSTALL HANDLE
1. Insert the thicker black handle lock (with teeth facing to the right) in
gearcase notch. VIEWED FROM R.H. SIDE OF TILLER
\
Gearcase Notch
Handle Lock
3. Rotate handle assembly down. Insert rear carriage bolt first, with head of
bolt on L.H. side of tiller and loosely assemble Iocknut.
4. Insert pivot bolt in front part of plate
and tighten.
5. Cut down left hand rear corner of
carton. Lay rear carton wall down, which will remove the protective
cardboard flap from leveling shield.
6. Cut down remaining corners of carton
and lay panels flat.
7. Lower the handle assembly. Tighten nut on carriage bolt so handle moves
with some resistance. This will allow for easier adjustment.
8. Place flat washer on threaded end of handle lock lever.
9. Insert handle lock lever through handle base and gearcase. Screw in
handle lock lever just enough to hold lever in place.
10.Insert the smaller silver handle lock (with teeth inward) in the slot of the
handle base (just inside of washer).
11.With handle assembly in lowest
position, securely tighten handle lock
lever by rotating clockwise. Leaving handle assembly in lowest position
will make it easier to remove tiller from carton.
Flat Washer Handle Lock
Handle Lock, Lever
\
Slot
,
Grasp handle assembly. Hold in "up" Rear Cartridge position. Be sure handle lock remains B/olt
in gearcase notch. Slide handle _ assembly into position.
6 Handle Base
.__ Pivot Bolt
Locknut
INSERT CABLE CLIP
Insert plastic cable clip into hole on the back of handle column, Push cables
into clip.
Handle Column
Cable Clip
CONNECT SHIFT ROD
1 Insert end of _.h,fl rod ,ntO h_l_ of Sh,q
lever rod,cater
2 Insert ha,fp_n chp lhtouqh hOIe Of shift
rod |0 Secure
I_ ,1_,,,_CTp h_,] ".'ltOf
REMOVE TILLER FROM CRATE
1. Adjust handle assemby to lowest position. Be sure lock lever is tight- ened securely.
2, Make sure shift lever indicator is in "N"
(neutral) position.
3, Tilt tiller forward by lifting handle.
Separate cardboard cover from leveling shield.
4. Rotate tiller handle to the right and pull tiller out of carton.
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for shipping purposes. Correct
and equal tire pressure is important for
best hllmg performance.
Reduce hre pressure to 20 PSI.
HANDLE HEIGHT
Handle height may be adjusted to
better suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and
Adjustments section of this manual).
7
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
. s,o.
TILLING TILLING FORWARD NEUTRAL REVERSE O_ WARNING ON OFF
Throttle Control
CAUTION ENGINE ENGINE CAST SLOW CHOKE FUEL OIL
;hift Lever
Drive Control Bar
Drag
Depth
Leveling Shield
, Recoil
Outer Side Shield
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
DRIVE CONTROL BAR - Used to engage
tines.
DEPTH STAKE - Controls depth at which
tiller will dig.
DRAG STAKE - Controls forward speed in forward rotating till position.
OUTER SIDE SHIELD - Adjustable to protect small plants from being buried.
Shift Lever Indicator
Q
THROTTLE CONTROL - Used to control
engine speed. LEVELING SHIELD - Levels tilled soil.
SHIFT LEVER - Used to shift transmission gears.
SHIFT LEVER INDICATOR - Shows which gear the transmission is in.
RECOIL STARTER HANDLE - Used to
start the engine.
Starter Handle
8
The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye
shields before starting your tiller and while tilling. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TILLER Know how to operate all controls before
adding fuel and oil or attempting to start
engine.
STOPPING
TINES AND DRIVE
1. Release drive control bar to stop
movement.
2. Move shift lever to "N" (neutral) position.
ENGINE
Move throttle control to "STOP" posi-
tion. If equipped with stop switch, move
switch to "STOP" position.
NOTE: Never use choke to stop engine.
Drive Control Bar
"ENGAGED'
Shift Lever
HARD TO SHIFT GEARS
Briefly engage drive control bar and release or rock tiller forward and
backward until are able to shift gears.
DEPTH STAKE The depth stake can be raised or
lowered to allow you more versatile tilling and cultivating, or to more easily
transport your tiller.
Shallowest Tilling
_'Transport Position
Deepest Tilling
Depth Stake
J
Drive Control Bar "DISENGAGED" Position
TINE OPERATION - WITH WHEEL
DRIVE
Always release drive control bar before moving shift lever into another posi-
tion.
Tine movement is achieved by moving shift lever to either the counter rotating
(_,) till position or the forward rotating (_) till position and engaging drive
control bar.
FORWARD - WHEELS ONLY/TINES STOPPED
Release drive control bar and move shift lever indicator to "F" (forward)
position. Engage drive control bar and tiller will move forward.
REVERSE - WHEELS ONLY/TINES STOPPED
1. DO NOT STAND DIRECTLY BEHIND
TILLER.
2. Release the drive control bar.
3. Move throttle control to "SLOW"
position.
4. Move shift lever indicator to "R"
(reverse) position.
5. Hold drive control bar against the handle to start tiller movement.
DRAG STAKE
The drag stake should be raised when
tilling the counter rotating (_) till position. The drag stake should be lowered when tilling in the forward rotating (_;) till
position.
J
Lowered _ (Forward Rotating till)
Raised (Counter rotating till)
TILLING
NOTE: Use the counter rotating tine drive when tilling hard or rockey soil, virgin
ground or sod.
1. Release depth stake and drag stake pins. Pull the depth stake up for increased tilling depth. Raise the
drag stake, Place proper pin in hole of depth stake or drag stake to lock in
position.
2. Place shift lever indicator in counter rotating (_) till position.
3. Hold the drive control bar against the handle to start tilling movement. Tines
and wheels will both turn.
9
4. Move throttle control to "FAST" position for deep tilling.
IMPORTANT: Always release drive
control bar before moving shift lever into
another position.
"Locked" Position
Depth )r Drag
Position
Nut
Outer Side Shield
TURNING
1. Release the drive control bar.
2. Move throttle control to "SLOW" position.
3. Place shift lever indicator in "F"
(forward) position. Tines will not turn.
4. Lift handle to raise tines out of ground.
5. Swing the handle in the opposite
direction you wish to turn, being
careful to keep feet and legs away from tines.
6. When you have completed your turn-
around, release the drive control bar and lower handle. Place shift lever in
(till) position and move throttle control to desired speed. To begin tilling. hold drive control bar against the
handle.
CULTIVATING NOTE: Use the forward rotating tree dnve
when cultivating, tilling soft ground or tilling pre-tilled soil.
1. Release the depth and drag slake pins. Lower drag stake. Pull the deplh
stake up for increased tilling depth.
Place proper pin in hole of depth stake or drag stake to lock in position.
2. Place shift lever indicator in forward to
rotating (_:) till position.
3. Hold the drive control bar against the
handle to start tilling movement. Tines and wheels will both turn.
4. Move throttle control "FAST" position for deep tilling. To cultivate, throttle
control can be set at any desired speed, depending on how fast or slow
you wish to cultivate.
IMPORTANT: Always lower the drag stake when using the forward rotating tine
drive.
OUTER SIDE SHIELDS
The back edges of the outer side shields are slotted so that the shields can be
raised for deep tilling and lowered for shallow tilling to protect small plants from
being buried.
1. Loosen nut "A" in slot and nut "B".
2. Move shield to desired position (both sides).
3. Retighten nuts.
TO TRANSPORT
_i,CAUTION: Before lifting or transporting, allow tiller engine and muffler to cool.
Disconnect spark plug wire. Drain
gasoline from fuel tank.
AROUND THE YARD
1. Release the depth stake pin. Move the depth stake down to the top hole
for transporting the tiller. Place depth stake pin in hole of depth stake to lock
in position. This prevents tines from scuffing the ground.
2. Place shift lever indicator in "F" (forward) position for transporting.
3. Hold the drive control bar against the
handle to start tiller movement. Tines
will not turn.
4. Move throttle control to desired speed.
AROUND TOWN
1. Disconnect spark plug wire.
2. Drain fuel tank.
3. Transport in upright posd_on to
prevent od leakage
BEFORE STARTING ENGINE
IMPORTANT Be very careful not to allow d_rt Io enler the en(]_ne _,hen checkang or
adding oil or tuel U_e clean ed and fuel
and store _n a_pfoved cledn, covered cor_l,l_ners u_e clean hll funnels
CHECK ENGINE OIL LEVEL
The engine in your unal has been
shipped, from the factory, already filled with SAE 30 summer weight oil.
1. With engine level, clean area around oil filler plug and remove plug.
2. Engine oil should be to point of overlowing when engine is level.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 4 of this manual. All oil must meet A.P.I.
Service Classification SF-SJ.
3. Reinstall engine oil cap and tighten
10
For cold weather operation you should change oil for easier starting (See oil
viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
Oil Fill _ _o_,
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead
oxide deposits and reduce valve life.)
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,
clean, winter grade gasoline to help insure good cold weather starting.
_I:_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the
fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank, start the engine and let it run
until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage section of this manual for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_I_CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow
for fuel expansion. If gasoline is acciden- tally spilled, move machine away from
area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared.
Do not overfill. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
TO START ENGINE A, CAUTION: Keep tine control in "OFF"
position when starting engine.
When starting engine for the first time or if
engine has run out of fuel, it will take extra pulls of the recoil starter to move
fuel from the tank to the engine.
1. Make sure spark plug wire is properly connected.
2. Move shift lever indicator to "N" (neutral) position.
3. Place throttle control in "FAST" position.
4. Turn fuel shut-off valve 1/4 turn to open position.
5. Push stop switch to "ON" position.
6. Move choke control to "CHOKE" position.
7. Grasp recoil starter handle with one hand and grasp tiller handle with other hand. Pull rope out slowly until
engine reaches start of compression cycle (rope will pull slightly harder at this point).
8. Pull recoil starter handle quickly. Do not let starter handle snap back
against starter.
NOTE: If engine fires but does not start, move choke control to half choke position.
Pull recoil starter handle until engine starts.
9. When engine starts, slowly move choke control to "RUN" position as
engine warms up.
NOTE: A warm engine requires less choking to start.
10. Move throttle control to desired running position.
11.Allow engine to warm up for a few minutes before engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual. NOTE: If engine does not start, see
troubleshooting points.
Fuel shut-off Choke controls
Rewind starter _
11
TILLING HINTS
CULTIVATING
_aaCAUTION: Until you are accustomed to
ndling your tiller, start actual field use
with throttle in slow position (mid-way between "FAST" and "IDLE").
Tilling is digging into, turning over, and breaking up packed soil before
planting. Loose, unpacked soil helps root growth. Best tilling depth is 4" to 6".
A tiller will also clear the soil of un- wanted vegetation. The decomposition
of this vegetable matter enriches the soil. Depending on the climate (rainfall
and wind), it may be advisable to till the soil at the end of the growing season to
further condition the soil.
Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may contribute to
excessive bounce and difficult handling of your tiller. Hard soil should be
moistened before tilling; however, extremely wet soil will "ball-up" or clump during tilling. Wait until the soil is
less wet in order to achieve the best results. When tilling in the fall, remove vines and long grass to prevent them
from wrapping around the tine shaft and slowing your tilling operation.
You will find tilling much easier if you leave a row untilled between passes.
Then go back between tilled rows.There are two reasons for doing
this. First, wide turns are much easier to negotiate than about-faces. Second, the tiller won't be pulling itself, and
you, toward the row next to it.
Do not lean on handle. This takes weight off the wheels and reduces traction. To get through a really tough
section of sod or hard ground, apply upward pressure on handle or lower the depth stake.
Cultivating is destroying the weeds between rows to prevent them from
robbing nourishment and moisture from
the plants. At the same time, breaking up the upper layer of soil crust will help
retain moisture in the soil. Best digging
depth is 1" to 3" (2.5-7.5 cm). Lower the outer side shields to protect small plants from being buried.
Cultivate up and down the rows at a speed which will allow tines to uproot
weeds and leave the. ground in rough condition, promoting no further growth of weeds and grass.
Do not lean on handle, this takes weight off the wheels, reduces traction, and may cause the tiller to skip over the
ground.
Always lower the drag stake when using the forward rotating tine drive.
,,=% _
I
_, ,,J
TINE SHEAR PINS
The tine assemblies on your tiller are
secured to the tine shaft with shear pins (See "TINE REPLACEMENT" in the Service and Adjustments section of this manual). If the tiller is unusually overloaded or
jammed, the shear pins are designed to
break before internal damage occurs to
the transmission.
If shear pin(s) break, replace only with those shown in the Repair Parts
section of this manual.
12
ADJUST WHEELS FOR CULTIVATING
1. Place blocks under right hand side of tiller and remove hairpin clip and clevis pin from right hand wheel.
2. Move wheel outward approximately 1
inch until hole in inner wheel hub lines up with inner hole in axle.
3. Replace clevis pin and hairpin clip on
inside of wheel and remove blocks.
4. Repeat preceding steps on left hand
side.
NOTE: In extremely rough conditions and while cultivating, the wheels should
be moved outward on the axle for increased stability.
OUTER VIEW OF TIRE
Clevis
Pin
Hairpin Cllip
INNER VIEW OF TIRE
Clevis Pin
Hairpin
13
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE REGULAR SERVICE
Check Engine Oil Level If V'
Change Engine Oil I_12 Oil Pivot Points I_
I°+I+/+Y+Y+7
SERVICE DATES
inspect Spark Arrester / Muffler Inspect Air Screen
Clean or Replace Air Cleaner Cartridge
Clean Engine Cylinder Fins
Replace Spark Plug
RH Gear Case Grease Fitting (1oz.) 1+Change more oftenwhenoperating under a heavyload orin high ambient temperatures
2 - Service more oftenwhen operating in dirty or dusty conditions
v'
+I
v'
v'
v'
GENERAL RECOMMENDATIONS The warranty on this tiller does not cover
items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator must maintain tiller as instructed in this manual.
Some adjustments will need to be made
** Engine
periodically to properly maintain your tiller.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check tines and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check tine operation.
* Idler Bracket
SAE 30 or 5W-30 Motor Oil ** Refer to Maintenance "ENGINE" Section *** EP #1 Grease
3. Check for loose fasteners.
LUBRICATION CHART
* Throttle Control
***RH Gear Case/_ Grease Fitting J-
Stake Pin
Depth
Stake Pin
Shield Hinges
Wheet Hub
LUBRICATION
Keep unit well lubricated (See "LUBRI- CATION CHART").
14
_kCAUTION: Disconnect spark plug wire
before performing any maintenance (except carburetor adjustment) to prevent
accidental starting of engine.
Prevent fires! Keep the engine free of
grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit for
maintenance. Clean muffler area of all
grass, dirt, and debris.
Do not touch hot muffler or cylinder fins as contact may cause burns.
ENGINE
LUBRICATION Use only high quality detergent oil rated
with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected temperature.
SAE VISCOSITY GRADES
20 30 40
C .30 20 10 4 10 20 30
TEMPERATURE RANG_E ANTICIPATED BEFORE N_T OIL C_A'N GE
NOTE: Although multi-viscosity oils (5W- 30, 10W-30, etc.) improve starting in cold
weather, these multi-viscosity oils will result in increased oil consumption when used above 40°F (4°C). Check your
engine oil level more frequently to avoid possible engine damage from running
low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tiller is not used for 50 hours in one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Add SAE 30
motor oil or equivalent. Tighten oil filler
plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tiller is on level surface.
Oil will drain more freely when warm.
Use a funnel to prevent oil spill on tiller, and catch oil in a suitable container.
1. Remove drain plug. For easier removal of plug use 7/16-
12 Pt. socket with extension.
2. Tip tiller forward to drain oil.
3. After oil has drained completely, replace oil drain plug and tighten
securely.
4. Remove oil filler plug. Be careful not to allow dirt to enter the engine.
5. Refill engine with oil. See "CHECK ENGINE OIL LEVEL" in the Operation
section of this manual.
\ / Oil Fill Plug
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 50 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under
dusty conditions.
1. Remove knob and cover. Lift air cleaner assembly off stud.
TO SERVICE PRE-CLEANER
2. Remove foam pre-cleaner from air filter.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. NOTE: If very dirty or damaged, replace
pre-cleaner.
5. Reinstall pre-cleaner onto air filter.
6. Reinstall cover and secure with knob. TO SERVICE CARTRIDGE
1. Carefully remove cartridge to prevent debris from entering carburetor.
Clean base carefully to prevent debris from entering carburetor.
2. Remove foam pre-cleaner from air filter.
3. Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
4. Reinstall pre-cleaner onto air filter.
5. Reinstall cover and secure with knob.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
15
_----_ Cover Knob
Cover
Precleaner_... _I Cartridge
Bas:tUd "_i _
COOLING SYSTEM
Your engine is air cooled. For proper engine performance and long life keep your engine clean.
Clean air screen frequently using a stiff-bristled brush.
Keep cylinder fins, levers, and linkage free of dirt and chaff.
Screen
Muffler
MUFFLER
Do not operate tiller without muffler. Do not tamper with exhaust system. Dam-
aged mufflers or spark arresters could create a fire hazard. Inspect periodically
and replace if necessary. If your engine is equipped with a spark arrester screen
assembly, remove every 50 hours for cleaning and inspection. Replace if damaged.
SPARK PLUG Replace spark plugs at the beginning of
each tilling season or after every 50 hours of use, whichever comes first.
Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on
page 4 of this manual. TRANSMISSION
Once a season, lubricate the right hand gear case grease fitting with 1 oz. of EP #1 grease.
CLEANING
Do not clean your tiller when the engine and transmission are hot. We do not
recommend using pressurized water (garden hose, etc.) to clean your unit unless the gasket area around the
transmission and the engine muffler, air filter and carburetor are covered to keep
water out. Water in engine will shorten the useful life of your tiller.
Clean engine, wheels, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
J_.CAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come into contact with plug.
TILLER
TO ADJUST HANDLE HEIGHT
Select handle height best suited for your
tilling conditions. Handle height will be
different when tiller digs into soil.
1. First loosen handle lock lever.
2. Handle can be positioned at different settings between "HIGH" and "LOW" positions.
3. Retighten handle lock lever securely after adjusting.
(High) Position
, Handle Lock Lever
Position
16
TIRE CARE
ACAUTION: When mounting tires, unless beads are seated, overinflation can
cause an explosion.
Maintain 20 pounds of tire pressure. If tire pressures are not equal, tiller will pull to one side.
Keep tires free of gasoline or oil which can damage rubber.
TO REMOVE WHEEL
1. Place blocks under transmission to keep tiller from tipping•
2. Remove hairpin clip and clevis pin from wheel.
3. Remove wheel and tire.
4. Repair tire and reassemble.
Clevis Pin
TO REMOVE BELT GUARD
NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel.
Pull wheel out from tiller about 1 inch.
1. Remove two (2) screws from side of belt guard.
2. Remove hex nut and washer from bottom of belt guard (located behind
wheel).
3. Pull belt guard out and away from unit.
4. Replace belt guard by reversing above procedure.
Belt Guard
Hex Nut and Washer
(Located Behind
Tire)
Screws
Hairpin Clip and Clevis Pin
TO REPLACE GROUND DRIVE BELT
1. Remove belt guard as described in "TO REMOVE BELT GUARD".
2. Remove old belt by slipping off engine pulley first then remove from transmis-
sion pulley.
3. Place new belt in groove of transmis- sion pulley and into engine pulley.
BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES.
4. Check belt adjustment as described below.
5. Replace belt guard.
6. Reposition wheel and replace clevis pin and hairpin clip.
GROUND DRIVE BELT ADJUSTMENT For proper belt tension, the extension
spring should have about 5/8 inch stretch when drive control bar is in "ENGAGED"
position. This tension can be attained as follows:
1. Loosen cable clip screw securing the drive control cable.
2. Slide cable forward for less tension and rearward for more tension until
about 5/8 inch stretch is obtained while the
drive control bar is engaged.
3. Tighten cable clip screw securely.
Engine Pulley,,,
Idler Pulley
p Screw
Control Cable
More Tension
Extension Spring,
Transmission Pulley
17
TINEREPLACEMENT
_II,CAUTION: Tines are sharp. Wear gloves or other protection when handling
tines. A badly worn tine causes your tiller to
work harder and dig more shallow. Most
important, worn tines cannot chop and shred organic matter as effectively nor
bury it as deeply as good tines. A tine this
worn needs to be replaced.
New Tine Worn Tine
To maintain the superb tilling perfor- mance of this machine the tines should
be checked for sharpness, wear, and bending, particularly the tines which are next to the transmission. If the gap
between the tines exceeds 3-1/2 inches they should be replaced or
straightened as necessary.
For tines that are slightly worn, the bolted tine and hub assemblies can be
switched between sides to continue till- ing in the same tilling mode if tilling in a
different mode is desired then the bolted tine and hub assemblies should
be switched back to their original side so that the tine edge with the least wear
will be used.
_Trans_ission
Sharp Edgl
I I I I
3-1/2" MAX
Clip
Sharp Sharp Edges Edges
Hairpin Clip
/
18
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