Craftsman 917293484 Owner’s Manual

Owner's Manual
ICRnFTSMAN°I
REAR TINE TILLER WITH COUNTER ROTATING TINES
6.5 HP 17 Inch Tine Width
Model No.
917.293484
differently from previously built engines. Before you start the This product has a low emission engine which operates
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Safety Rules ......................................... 2
Warranty ............................................... 2
Product Specifications .......................... 4
Assembly .............................................. 5
Operation .............................................. 8
Maintenance ....................................... 13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN TILLER For two (2) years from date of purchase, when this Craftsman Tiller is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship. This Warranty does not cover:
Expendable items which become worn during normal use, such as tines, spark plugs, air cleaners and belts.
Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual..
If this Craftsman Tiller is used for commercial or rental purposes, this Warranty
applies for only thirty (30) days from the date of purchase.
Warranty service is available by returning the craftsman power mower to the nearest
sears service center/department in the united states. This warranty applies only while this product is in use in the united states.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCKAND CO., D/817WA, HOFFMAN ESTATES, IL 60179 U.S.A.
Service and Adjustments .................... 15
Storage ............................................... 19
Troubleshooting ................................. 20
Illustrated Parts List ............................ 42
Sears Service ...................... Back Cover
IMPORTANT; This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death. TRAINING
Read the Owner's Manual carefully. Be thoroughly familiar with the controls
and the proper use of the equipment.
Know how to stop the unit and disen-
gage the controls quickly.
Never allow children to operate the
equipment. Never allow adults to operate the equipment without proper
instruction.
Keep the area of operation clear of all persons, particularly small children,
and pets.
PREPARATION
Thoroughly inspect the area where the equipment is to be used and remove all
foreign objects.
Disengage all clutches and shift into neutral before starting the engine
(motor).
Do not operate the equipment without wearing adequate outer garments.
Wear footwear that will improve footing
on slippery surfaces.
Handle fuel with care; it is highly flammable.
Use an approved fuel container.
Never add fuel to a running engine or
hot engine.
Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
Replace gasoline cap securely and
clean up spilled fuel before restarting.
Use extension cords and receptacles
as specified by the manufacturer for all units with electric drive motors or
electric starting motors.
2
Never attempt to make any adjustments
while the engine (motor) is running
(except where specifically recommend- ed by manufacturer).
OPERATION
Do not put hands or feet near or under rotating parts.
Exercise extreme caution when operating on or crossing gravel drives,
walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passen-
gers.
After striking a foreign object, stop the engine (motor), remove the wire from
the spark plug, thoroughly inspect the tiller for any damage, and repair the
damage before restarting and operat- ing the tiller.
Exercise caution to avoid slipping or falling.
If the unit should start to vibrate abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when
leaving the machine unattended. Disengage the tines, shift into neutral,
and stop the engine.
Before cleaning, repairing, or inspect-
ing, shut off the engine and make certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire away from the plug to
prevent accidental starting. Disconnect
the cord on electric motors.
Do not run the engine indoors; exhaust
fumes are dangerous.
Never operate the tiller without proper
guards, plates, or other safety protec-
tive devices in place.
Keep children and pets away.
Do not overload the machine capacity by attempting to till too deep at too fast
a rate.
Never operate the machine at high speeds on slippery surfaces. Look
behind and use care when backing.
Never allow bystanders near the unit.
Use only attachments and accessories approved by the manufacturer of the
tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground.
The tines may catch in the ground and
propel the tiller forward. If this occurs, let go of the handlebars and do not
restrain the machine.
MAINTENANCEAND STORAGE
Keep machine, attachments, and
accessories in safe working condition.
Check shear pins, engine mounting
bolts, and other bolts at frequent intervals for proper tightness to be sure
the equipment is in safe working
condition.
Never store the machine with fuel in the fuel tank inside a building where
ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to
cool before storing in any enclosure.
Always refer to the operator's guide instructions for important details if the
tiller is to be stored for an extended
period.
_Look for this symbol to point out
important safety precautions. It means CAUTIONIH BECOMEALERT!!! YOUR
SAFETY IS INVOLVED. ACAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs. _,WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive harm.
3
PRODUCT SPECIRCATIONS
Gasoline 3 Quarts Capacity: Unleaded
Regular
Oil (API-SF-SJ): SAE 30
(Capacity: 19 oz.) (Above 40°F)
SAE5w-30/10W-30 (Below 40°F)
Spark Plug : Champion (Gap: .030") RC12YC
CONGRATULATIONS on your purchase of a Sears 1311er.It has been designed,
engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact a
Sears or other qualified Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this unit. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tiller properly. Always
observe the "SAFETY RULES". Your new tiller has been assembled at the
factory with exception of those parts left
unassembled for shipping purposes. To
ensure safe and proper operation of your tiller all parts and hardware you as-
semble must be tightened securely. Use the correct tools as necessary to insure
proper tightness.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tiller.
Follow the instructions under the =Customer Responsibilities" and
"Storage" sections of this Owner's
Manual.
J_kWARNING: This unit is equipped with
an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
These accessories were available when the tiller was purchased. They are also
available at most Sears Retail outlets and Service Centers. Most Sears Stores can order repair parts for you when you provide the model number of your tiller.
ENGINE
SPARK___I__PLUGMUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER
TILLER PERFORMANCE
FUR_ENER I
TILLER MAINTENANCE
BELT TINES SHEAR PIN HAIRPIN CLIP
4
Your new tiller has been assembled at the
factory with the exception of those parts
left unassembled for shipping purposes.
To ensure safe and proper operation of
your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to
insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) Utility knife (1) Wire cutter
(1) 13re pressure gauge (1) Screwdriver
(1) Pair of pliers (1) 9/16" wrench
OPERATOR'S POSITION
When right or left hand is mentioned in this manual, it means when you are in the
operating position (standing behind tiller handles).
LEFT
FRONT
RIGHT
OPERATOR'S
POSITION
CONTENTS OF HARDWARE PACK
(2) Handle Locks
(1) Hairpin Clips
(2) Shear Pins & Clips
(1) Carriage Bolt
3/8-16 UNC x 1 Gr. 5
(1) Flat Washer 13/32 x 1 x 11 Ga.
(1) Handle Lock Lever
©
(1) Center Locknut
3/8-16 UNC
(1) Cable Clip
(1) Pivot Bolt
3/8-16 UNC Grade 5
5
UNPACKING CARTON
_I_CAUTION: Be careful of exposed
staples when handling or disposing of cartoning material.
IMPORTANT: When unpacking and assembling tiller, be careful of exposed staples when handling or disposing of
cartoning material.
1. While holding handle assembly, cut cable ties securing handle assembly
to top frame. Let handle assembly
rest on tiller.
2. Remove top frame of carton.
3. Slowly ease handle assembly up and place on top of carton.
4. Cut down right hand front and right hand rear corners of carton, lay side
carton wall down.
5. Remove packing material from handle assembly.
6. Separate shift rod from handle
assembly.
Assembly
INSTALL HANDLE
1. Insert one handle lock (with teeth facing outward) in geamase notch.
(Apply grease on smooth side of handle lock to aid in keeping lock in
place until handle assembly is lowered into position.)
VIEWED FROM R.H. SIDE OF TILLER
,_'" :::_-,,._J.,,,:',,'_ Handle Assembly
!' _ i:,.:_::_.,,/ "UP" Position
<_'k'_ _.. Tighten handle
_-_'_.i", lock lever tllpohold
Loosen Handle Lo_
4. Insert pivot bolt in front part of plate
and tighten.
5. Cut down remaining corners of carton
and lay panels flat.
6. Lower the handle assembly. Tighten nut on carriage bolt so handle moves
with some resistance. This will allow for easier adjustment.
7. Place flat washer on threaded end of handle lock lever.
8. Insert handle lock lever through handle base and gearcase. Screw in
handle lock lever just enough to hold lever in place.
9. Insert second handle lock (with teeth inward) in the slot of the handle base
(just inside of washer).
10. Raise handle assembly to highest position and securely tighten handle
lock lever by rotating clockwise. Leaving handle assembly in highest position will make it easier to connect
shift rod.
Flat Washer Handle Lock
Handle Lock Lever
Gearcase_
Ha-Hand'eAssernbly
arcase Notch
ndle Lock
2. Grasp handle assembly. Hold in "up"
position. Be sure handle lock remains
in geamase notch. Slide handle
assembly into position.
3. Rotate handle assembly down. Insert rear carriage bolt first, with head of bolt on L.H. side of tiller and loosely
assemble Iocknut.
Slot
Rear Cartridge
Handle Base
6
Locknut j
J
Pivot Bolt
INSERT CABLE CLIP
Insert plastic cable clip into hole on the back of handle column. Push cables
into clip.
Handle Column
, Cables
Cable Clip
Shift Rod
Hairpir7
Shift Lever
Indicator
CONNECT SHIFT ROD
1. Insert end of shift rod farthest from
bend into hole of shift lever indicator.
2. Insert hairpin clip through hole of shift rod to secure with bend of clip on right side.
LAttach this End To shift _ Shift Rod
Lever Indicator
REMOVE TILLER FROM CRATE
1. Adjust handle assemby to lowest position. Be sure lock lever is tight-
ened securely.
2. Make sure shift lever indicator is in "N"
(neutral) position.
3. Tilt tiller forward by lifting handle.
Separate cardboard cover from leveling shield.
4. Rotate tiller handle to the right and
pull tiller out of carton.
CHECKTIREPRESSURE
The tires on your unit were overinfiated at the factory for shipping purposes. Correct
and equal tire pressure is important for best tilling performance.
Reduce tire pressure to 20 PSI.
HANDLE HEIGHT
Handle height may be adjusted to better suit operator, (See "TO ADJUST
HANDLE HEIGHT" in the Service and
Adjustments section of this manual).
7
These symbols may appear on your Tiller or in literature supplied with the product.
Learn and understand their meaning.
KNOW YOUR TILLER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TILLER,
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
FNR& ®
FILLING FORWARD NEUTRAL REVERSE CALr t'IIGN ENGINE ENGINE FAST SLOW C),XJKE FUEL OIL
Throttle Control
OR WARNIt_i ON OFF
Shift Lever
Drive Control Bar
Leveling
c ©
Outer Side Handle
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
DRIVE CONTROL BAR - Used to engage
tines.
DEPTH STAKE - Controls depth at which
tiller will dig.
OUTER SIDE SHIELD - Adjustable to protect small plants from being buried.
THROTTLE CONTROL - Used to control
engine speed.
Shift Lever Indicator
Recoil Starter
LEVELING SHIELD - Levels tilled soil.
SHIFT LEVER - Used to shift transmission gears.
SHIFT LEVER INDICATOR - Shows which gear the transmission is in.
RECOIL STARTER HANDLE - Used to
start the engine.
8
The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye
shields before starting your tiller and while tilling.We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TILLER Know how to operate all controls before
adding fuel and oil or attempting to start engine.
STOPPING TINES AND DRIVE
1. Release drive control bar to stop movement.
2. Move shift lever to "N" (neutral) position.
ENGINE
Move throttle control to =STOP" posi-
tion. If equipped with stop switch, move switch to =STOP" position.
NOTE: Never use choke to stop engine. Drive Control Bar
=ENGAGED" Position
Shift Lever
HARD TO SHIFT GEARS
Briefly engage drive control bar and
release or rock tiller forward and backward until are able to shift gears.
DEPTH STAKE
The depth stake can be raised or lowered to allow you more versatile tilling and
cultivating, or to more easily transport your tiller.
ShallowestTilling ..........
(Cultivating)
Deeptest Tilling_
Depth Stake ------.
"Transport Position
J
Drive Control Bar "DISENGAGED"
Position
Throttle Control
TINE OPERATION -WITH WHEEL
DRIVE
Always release drive control bar before moving shift lever into another posi- tion.
Tine movement is achieved by moving shift lever to (_) till position and
engaging drive control bar.
FORWARD - WHEELS ONLY/TINES STOPPED
Release drive control bar and move shift lever indicator to =F" (forward)
position. Engage drive control bar and tiller will move forward.
REVERSE - WHEELS ONLY/TINES STOPPED
1. DO NOT STAND DIRECTLY BEHIND
TILLER.
2. Release the drive control bar.
3. Move throttle control to "SLOW"
position.
4. Move shift lever indicator to "R"
(reverse) position.
5. Hold drive control bar against the
handle to start tiller movement.
TILLING
1. Release depth stake pin. Pull the
depth stake up for increased tilling depth. Place depth stake pin in hole of depth stake to lock in position.
2. Place shift lever indicator in till position.
3. Hold the drive control bar against the handle to start tilling movement. Tines
and wheels will both turn.
4. Move throttle control to "FAST" position for deep tilling. To cultivate,
throttle control can be set at any desired speed, depending on how fast
or slow you wish to cultivate.
IMPORTANT: Always release drive control bar before moving shift lever into
another position.
Depth Stake Pin "RELEASED" Position
\
"Locked"
Nut
=B"
Oute Shield
Position
9
TURNING
1. Release the drive control bar.
2. Move throttle control to =SLOW"
position.
3. Place shift lever indicator in "F"
(forward) position. Tines will not turn.
4. Lift handle to raise tines out of ground.
5. Swing the handle in the opposite direction you wish to turn, being
careful to keep feet and legs away from tines.
6. When you have completed your turn- around, release the drive control bar
and lower handle. Place shift lever in
(till) position and move throttle control
to desired speed. To begin tilling,
hold drive control bar against the handle.
OUTER SIDE SHIELDS The back edges of the outer side shields
are slotted so that the shields can be raised for deep tilling and lowered for
shallow tilling to protect small plants from being buried.
1. Loosen nut "A" in slot and nut "B".
2. Move shield to desired position (both sides).
3. Retighten nuts.
TO TRANSPORT _I, CAUTION: Before lifting or transporting,
allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain
gasoline from fuel tank. AROUND THE YARD
1. Release the depth stake pin. Move
the depth stake down to the top hole for transporting the tiller. Place depth
stake pin in hole of depth stake to lock in position. This prevents tines from
scuffing the ground.
2. Place shift lever indicator in "F" (forward) position for transporting.
3. Hold the drive control bar against the handle to start tiller movement. Tines
will not turn.
4. Move throttle control to desired speed.
AROUND TOWN
1. Disconnect spark plug wire.
2. Drain fuel tank.
3. Transport in upright position to
prevent oil leakage.
BEFORE STARTING ENGINE IMPORTANT: Be very careful not to allow
dirt to enter the engine when checking or
adding oil or fuel. Use clean oil and fuel and store in approved, clean, covered
containers, use clean fill funnels.
CHECK ENGINE OIL LEVEL The engine in your unit has been
shipped, from the factory, already filled with SAE 30 summer weight oil.
1. With engine level, clean area around
oil filler plug and remove plug.
2. Engine oil should be to point of overflowing when engine is level.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 3 of this manual. All oil must meet A.P.I.
Service Classification SF-SJ.
For cold weather operation you should
change oil for easier starting (See oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded
gasoline will increase carbon and lead oxide deposits and reduce valve life.)
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,
clean, winter grade gasoline to help insure good cold weather starting.
_I_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of an engine while in
storage. To avoid engine problems, the
fuel system should be emptied before
storage of 30 days or longer. Drain the
gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage section of this manual for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
10
&CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel expansion. If gasoline is acciden-
tally spilled, move machine away from area of spill. Avoid creating any source of
ignition until gasoline vapors have disappeared.
Do not overfill. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
TO START ENGINE
&CAUTION: Keep drive control bar in
"DISENGAGED" position when starting
engine. When starting engine for the first time or if
engine has run out of fuel, it will take extra pulls of the recoil starter to move
fuel from the tank to the engine.
1. Make sure spark plug wire is properly connected.
2. Move shift lever indicator to "N"
(neutral) position.
3. Place throttle control in "FAST"
position.
4. Turn fuel shut-off valve 1/4 turn to open position.
5. Move choke control to choke position.
6. Grasp recoil starter handle with one hand and grasp tiller handle with
other hand. Pull rope out slowly until engine reaches start of compression
cycle (rope will pull slightly harder at this point).
7. Pull recoil starter handle quickly. Do
not let starter handle snap back against starter.
NOTE: If engine fires but does not start, move choke control to half choke position.
Pull recoil starter handle until engine starts.
8. When engine starts, slowly move choke control to "RUN" position as
engine warms up.
NOTE: A warm engine requires less choking to start.
9. Move throttle control to desired
running position.
10.Allow engine to warm up for a few minutes before engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual. NOTE: If engine does not start, see
troubleshooting points.
Choke Contml
TILLING HINTS
_aaCAUTION: Until you are accustomed to
ndling your tiller, start actual field use
with throttle in slow position (mid-way between "FAST" and "IDLE").
Tilling is digging into, turning over, and breaking up packed soil before
planting. Loose, unpacked soil helps
root growth. Best tilling depth is 4" to 6".
A tiller will also clear the soil of un- wanted vegetation. The decomposition
of this vegetable matter enriches the soil. Depending on the climate (rainfall
and wind), it may be advisable to till the
soil at the end of the growing season to
further condition the soil.
Soil conditions are important for proper
tilling. Tines will not readily penetrate
dry, hard soil which may contribute to excessive bounce and difficult handling
of your tiller. Hard soil should be moistened before tilling; however,
extremely wet soil will "ball-up" or clump during tilling. Wait until the soil is
less wet in order to achieve the best results. When tilling in the fall, remove
vines and long grass to prevent them from wrapping around the tine shaft
and slowing your tilling operation.
You will find tilling much easier if you
leave a row untilled between passes. Then go back between tilled
rews.There are two reasons for doing this. First, wide turns are much easier to
negotiate than about-faces. Second, the tiller won't be pulling itself, and
you, toward the row next to it.
Do not lean on handle. This takes
weight off the wheels and reduces traction. To get through a really tough
section of sod or hard ground, apply
upward pressure on handle or lower
the depth stake.
11
CULTIVATING
Cultivating is destroying the weeds between rows to prevent them from
robbing nourishment and moisture from the plants. At the same time, breaking up
the upper layer of soil crust will help retain moisture in the soil. Best digging
depth is 1" to 3" (2.5-7.5 cm). Lower the outer side shields to protect small plants
from being buried.
Cultivate up and down the rows at a
speed which will allow tines to uproot weeds and leave the ground in rough
condition, promoting no further growth of weeds and grass.
ADJUSTWHEELS FOR CULTIVATING
1. Place blocks under right hand side of tiller and remove hairpin clip and
clevis pin from right hand wheel.
2. Move wheel outward approximately 1 inch until hole in inner wheel hub
lines up with inner hole in axle.
3. Replace clevis pin and hairpin clip on inside of wheel and remove blocks.
4. Repeat preceding steps on left hand side.
NOTE: In extremely rough conditions and while cultivating, the wheels should
be moved outward on the axle for increased stability.
OUTER VIEW OF TIRE
Pin
_)__ levis
P'_ A
O
/-'_\ \
TINE SHEAR PINS The tine assemblies on your tiller are
secured to the tine shaft with shear pins (See "-FINE REPLACEMENT" in the
Service and Adjustments section of this manual).
If the tiller is unusually overloaded or
jammed, the shear pins are designed to
break before internal damage occurs to the transmission.
If shear pin(s) break, replace only with those shown in the Repair Parts
section of this manual.
Hairpin Cllip
INNER VIEW OF TIRE
Clevis Pin
Hairpin
12
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Engine Oil Level If If
Change Engine 0il _1 Oil Pivot Points I_
Inspect Spark Arrester / Muffler I_ Inspect Air Screen I1_
Clean or Replace Air Cleaner Cartridge _2 Clean Engine Cylinder Fins t_
Replace Spark Plug V'
RH Gear Case Grease Fiffing (toz.) I_ 1 - Change more olten when opera,rig under a heavy load o_"in higharnbie_ temperatures.
2 - Sentice more oftenwhen operating in dirty ordusty conditk_,s.
GENERALRECOMMENDATIONS
The warranty on this tiller does not cover
items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator
must maintain tiller as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your
tiller.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each
season.
Once a year you should replace the spark plug, clean or replace air filter,
and check tines and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFOREEACHUSE
1. Check engine oil level.
2. Check tine operation.
3. Check for loose fasteners.
** Engine ***RH Gear Cas;e!_-/V
* Idler Bracket Wheel Hub
SAE 30 or 5W-30 Motor Oil
** Refer to Maintenance "ENGINE" Section
*** EP #1 Grease
LUBRICATION
Keep unit well lubricated (See "LUBRI- CATION CHART").
_
s °v,o
LUBRICATION CHART
* Throttle Control
.in es
13
_IbCAUTION: Disconnect spark plug wire
before performing any maintenance (except carburetor adjustment) to prevent
accidental starting of engine. Prevent fires! Keep the engine free of
grass, leaves, spilled oil, or fuel. Remove
fuel from tank before tipping unit for
maintenance. Clean muffler area of all
grass, dirt, and debris. Do not touch hot muffler or cylinder fins
as contact may cause burns.
ENGINE LUBRICATION
Use only high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected temperature.
SAEVISCOStTYGRADES
F *20 0 30 3_ 40 60 P_ 100
c ._ ._ -_ _ 1'o _ _
TEMPERATURERANGEANTICIPATEDBEFORENEXTOILCHANGE
NOTE: Although multi-viscosity oils (5W- 30, 10W-30, etc.) improve starting in cold
weather, these multi-viscosity oils will result in increased oil consumption when
used above 32°F (O°C). Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the
tiller is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each five (5) hours of continuous use. Add SAE 30
motor oil or equivalent. Tighten oil filler plug securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF-SJ.
Be sure tiller is on level surface.
Oil will drain more freely when warm.
Use a funnel to prevent oil spill on tiller, and catch oil in a suitable container.
1. Remove drain plug.
2. Tip tiller forward to drain oil.
3. After oil has drained completely,
replace oil drain plug and tighten
securely.
4. Remove oil filler plug. Be careful not
to allow dirt to enter the engine.
5. Refill engine with oil. See "CHECK ENGINE OIL LEVEL" in the Operation
section of this manual.
AIR FILTER Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 50 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under dusty conditions.
1. Remove knob and cover. Lift air
cleaner assembly off stud.
TO SERVICE PRE-CLEANER
2. Remove foam pre-cleaner from air filter.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
NOTE: If very dirty or damaged, replace pre-cleaner.
5. Reinstall pre-cleaner onto air filter.
6. Reinstall cover and secure with knob.
TO SERVICE CARTRIDGE
1. Carefully remove cartridge to prevent debris from entering carburetor.
Clean base carefully to prevent debris from entering carburetor.
2. Remove foam pre-cleaner from air filter.
3. Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
4. Reinstall pre-cleaner onto air filter.
5. Reinstall cover and secure with knob.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry
cartridge.
14
_Cover Knob
Priiiii_ Cartridge
COOLING SYSTEM
Your engine is air cooled. For proper
engine performance and long life keep
your engine clean.
Clean air screen frequently using a
stiff-bristled brush.
Keep cylinder fins, levers, and linkage free of dirt and chaff.
Blower
Screen
Muffler
MUFFLER Do not operate tiller without muffler. Do not
tamper with exhaust system. Damaged
mufflers or spark arresters could create a
fire hazard. Inspect periodically and
replace if necessary. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for
cleaning and inspection. Replace if damaged. SPARK PLUG
Replace spark plugs at the beginning of each tilling season or after every 50 hours
of use, whichever comes first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 4 of this
manual. TRANSMISSION
Once a season, lubricate the right hand
gear case grease fitting with 1 oz. of EP #1 grease.
CLEANING
Do not clean your tiller when the engine and transmission are hot. We do not
recommend using pressurized water (garden hose, etc.) to clean your unit unless the gasket area around the
transmission and the engine muffler, air filter and carburetor are covered to keep
water out. Water in engine will shorten the useful life of your tiller.
Clean engine, wheels, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
,_,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come into contact with plug.
TILLER
TO ADJUST HANDLE HEIGHT Select handle height best suited for your
tilling conditions. Handle height will be
different when tiller digs into soil.
1. First loosen handle lock lever.
2. Handle can be positioned at different settings between "HIGH" and =LOW"
positions.
3. Retighten handle lock lever securely after adjusting.
Handle (High) Position
Handle Lock Lever
Handle (Low)
15
TIRE CARE _I, CAUTION: When mounting tires, unless
beads are seated, overinflation can cause an explosion.
Maintain 20 pounds of tire pressure. If tire pressures are not equal, tiller will
pull to one side.
Keep tires free of gasoline or oil which
can damage rubber.
TO REMOVE WHEEL
1. Place blocks under transmission to
keep tiller from tipping.
2, Remove hairpin clip and clevis pin
from wheel.
3. Remove wheel and tire.
4. Repair tire and reassemble.
l Clevis Pin
Hairpin Clip
TO REMOVE BELT GUARD
NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel.
Pull wheel out from tiller about 1 inch.
1. Remove two (2) screws from side of
belt guard.
2. Remove hex nut and washer from
bottom of belt guard (located behind wheel).
3. Pull belt guard out and away from unit.
4. Replace belt guard by reversing above procedure.
Belt Guard
Hex Nut
Washer
(Located
Behind
Tire)
Screws
Hairpin Clip and Clevis Pin
TO REPLACE GROUND DRIVE BELT
1. Remove belt guard as described in "TO REMOVE BELT GUARD".
2. Remove old belt by slipping off engine
pulley first then remove from transmis- sion pulley.
3. Place new belt in groove of transmis- sion pulley and into engine pulley.
BELT MUST BE IN GROOVE ON TOP
OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES.
4. Check belt adjustment as described
below.
5. Replace belt guard.
6. Reposition wheel and replace clevis
pin and hairpin clip.
GROUND DRIVE BELT ADJUSTMENT
For proper belt tension, the extension
spring should have about 5/8 inch stretch when drive control bar is in "ENGAGED"
position. This tension can be attained as follows:
1. Loosen cable clip screw securing the drive control cable.
2. Slide cable forward for less tension
and rearward for more tension until about
5/8 inch stretch is obtained while the drive control bar is engaged.
3. Tighten cable clip screw securely.
Engine Pulley\
Idler Pulley
Clip Screw
Cable
More Tension
Extension Spring
Transmission Pulley
16
TINE REPLACEMENT
_I_CAUTION: Tines are sharp. Wear
gloves or other protection when handling
tines.
A badly worn tine causes your tiller to work harder and dig more shallow. Most
important, worn tines cannot chop and shred organic matter as effectively nor bury it as deeply as good tines. A tine this
worn needs to be replaced.
New "line
m "Fine
To maintain the superb tilling perfor-
mance of this machine the tines should be checked for sharpness, wear, and
bending, particularly the tines which are next to the transmission. If the gap
between the tines exceeds 3-1/2 inches they should be replaced or
straightened as necessary.
New tines should be assembled. Sharpened tine edges will rotate rear
Transmission
I I I I
3-1/2" Max i ,
---t
Counter "line
Rotation
Sharp Edge
Shear Pin
Hairpin Clip
Hairpin Clip
Sharp Edge
Sharp Edges
Shear
17
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