Craftsman 917293480 Owner’s Manual

Owner's Manual
ICRAFTSMAWI
6.5 HP
17 INCH TINE WIDTH REAR TINE WITH
COUNTER ROTATING TINES
TILLER
Model No.
Safety Assembly
Operation f
Maintenance _ __'_- _
EspaSol
Repair Parts
differently from previously built engines. Before you start the en-
This product has a low emission engine which operates
gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
SafetyRules.........................................2
Warranty...............................................2
ProductSpecifications..........................4
Assembly..............................................5
Operation..............................................8
ServiceandAdjustments....................15
Storage...............................................19
Troubleshooting.................................20
IllustratedPartsList............................42
PartsOrdering.....................BackCover
Maintenance.......................................13
LIMITEDTWOYEARWARRANTYONCRAFTSMANTILLER
Fortwo(2)yearsfromdateof purchase, when this Craftsman Tiller is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as tines, spark plugs, air cleaners and belts.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
If this Craftsman Tiller is used for commercial or rental purposes, this Warranty applies for only thirty (30) days from the date of purchase.
Warranty service is available by returning the craftsman power mower to the nearest sears service center/department in the united states. This warranty applies only while
this product is in use in the united states. This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. SEARS, ROEBUCK AND CO., D/817WA, HOFFMAN ESTATES, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
TRAINING
Read the Owner's Manual carefully. Be thoroughly familiar with the controls
and the proper use of the equipment. Know how to stop the unit and disen-
gage the controls quickly.
Never allow children to operate the equipment. Never allow adults to
operate the equipment without proper instruction.
Keep the area of operation clear of all
persons, particularly small children, and pets.
PREPARATION
Thoroughly inspect the area where the
equipment is to be used and remove all foreign objects.
Disengage all clutches and shift into neutral before starting the engine
(motor).
Do not operate the equipment without wearing adequate outer garments.
Wear footwear that will improve footing
on slippery surfaces. Handle fuel with care; it is highly
flammable.
Use an approved fuel container. Never add fuel to a running engine or
hot engine.
F{ILfuel tank outdoors with extreme
care, Never fill fuel tank indoors.
Replace gasoline cap securaly and
clean up spilled fuel before restarting.
Use extension cords and receptacles as specified by the manufacturer for all
units with electric drive motors or electric starting motors,
2
Never attempt to make any adjustments while the engine (motor) is running
(except where specifically recommend- ed by manufacturer).
OPERATION
Do not put hands or feet near or under rotating parts.
Exercise extreme caution when operating on or crossing gravel drives,
walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry passen- gers.
,, After striking a foreign object, stop the
engine (motor), remove the wire from the spark plug, thoroughly inspect the
tiller for any damage, and repair the damage before restarting and operat-
ing the tiller.
Exercise caution to avoid slipping or falling.
If the unit should start to vibrate abnormally, step the engine (motor)
and check immediately for the cause. Vibration is generally a warning of trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when leaving the machine unattended.
Disengage the tines, shift into neutral, and stop the engine:
Before cleaning, repairing, or inspect- ing, shut off the engine and make
certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire away from the plug to
prevent accidental starting. Disconnect the cord on electric motors.
Do not run the engine indoors; exhaust fumes are dangerous,
Never operate the tiller without proper guards, plates, or other safety protec-
tive devices in place.
Keep children and pets away.
Do not overload the machine capacity by attempting to till too deep at too fast
a rate.
Never operate the machine at high speeds on slippery surfaces. Look
behind and use care when backing.
Never allow bystanders near the unit.
Use only attachments and accessories approved by the manufacturer of the
tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward, ifthis occurs,
let go of the handlebars and do not restrain the machine.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe working condition.
Check shear pins, engine mounting bolts, and other bolts at frequent
intervals for proper tightness to be sure the equipment is in safe working
condition.
Never store the machine with fuel in the fuel tank inside a building where
ignition sources are present, such as hot water and space heaters, clothes
dryers, and the like. Allow the engine to cool before storing in any enclosure.
Always refer to the operator's guide
instructions for important details if the
tiller is to be stored for an extended
period.
ALook for this symbol to point out important safety precautions, ttmeans
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
-&,CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
_WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo- nents contain or emit chemicals known to
the State of California to cause cancer and birth defects or other reproductive
harm.
3
PRODUCT SPECIFICATIONS
GASOLINE 3 QUARTS CAPACITY: UNLEADED
REGULAR
OIL (API-SF-SJ): SAE 30
CAPACITY: 19OZ.) (ABOVE 40°F)
SAE5W-30/t 0W-30
(BELOW 40°F)
_PARK PLUG : CHAMPION GAP: .030") RJt9LM OR
J19LM
CONGRATULATIONS on your purchase of a Sears Tiller. It has been designed,
engineered and manufactured to give you the best possibre dependability and
performance. Should you experience any problems you cannot easily remedy, please contact a
Sears or other qualified Service Center. We have competent, well-trained techni-
cians and the proper tools to service or
repair this unit. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tiller properly. Always observe the "SAFETY RULES". Your new tiller has been assembled at the
factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tiller all pads and hardware you as-
semble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tiller.
Follow the instructions under the
"Customer Responsibilities" and
"Storage" sections of this Owner's Manual.
4_WARNING: This unit is equipped with
an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal taws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears service
center (See REPAIR PARTS section of this manual).
These accessories were available when the tiller was purchased. They are also
avairable at most Sears Retail outlets and Service Centers. Most Sears Stores can order repair parts for you when you provide the model number of your tiller.
ENGINE
TILLER PERFORMANCE
I FUR_ISNSR
TILLER MAINTENANCE
4
Your new tiller has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To
ensure safe and proper operation of your tiller all parts and hardware you assemble
must be tightened securely. Use the correct tools as necessary to insure
proper tightness. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed. (1) Utility knife
(1) Wire cutter
(t) Tire pressure gauge (1) Screwdriver
(1) Pair of pliers (t) 9/16" wrench
OPERATOR'S POSITION When right or left hand is mentioned in
this manual, it means when you are in the operating position (standing behind tiller
handles).
CONTENTS OF HARDWARE PACK
LEFT
front
RIGHT
OPERATOR'S POSITION
(2) Handle Locks
(1) Hairpin Clips
(2) Shear Pins & Clips
(_ (1) Center Locknut
(1) Carriage Bolt 3/8-16 UNC
3/8-16 UNC x 1 Gr. 5 (1) Cable Clip
(!) Pivot Bolt 3/8-16 UNC Grade 5
, (1) Flat Washer
!3/32 x 1 x 11 Qa.
©
(1) Handle Lock Lever
%
5
UNPACKING CARTON
_LCAUTION: Be careful of exposed
staples when handling or disposing of cartoning material.
IMPORTANT: When unpacking and assembling tiller, be careful of exposed staples when handling or disposing of
cartoning material.
1. While holding handle assembly, cut cable ties securing handre assembly
to top frame. Let handle assembly
rest on tiller.
2. Remove top frame of carton.
3. Slowly ease handle assembly up and place on top of carton.
4. Cut down right hand front and right hand rear corners of carton, lay side
carton wall down.
5. Remove packing material from handle assembly.
6. Separate shift rod from handle assembly.
te
mbly
INSTALL HANDLE
1. Insert one handle lock (with teeth facing outward) in gearcase notch,
(Apply grease on smooth side of handle lock to aid in keeping lock in
place until handJe assembly is lowered into position,)
VIEWED FROM R.H. SIDE OF TILLER
..ond,eA.somb,y
arcase Notch
ndle Lock
::::_'.,_;_..;2J HandleAssembly
":::::,_..'._"UP" Position
"_'_'_ '"?_'_,_ Tighten handle
--_.:"_%'ock lever 10hold
Loese
Lever to Move
to Move :_
4. Insert pivot bolt in front part of plate and tighten.
5. Cut down remaining corners of carton and lay panels flat.
6. Lower the handle assembly. Tighten nut on carriage bolt so handre moves
with some resistance. This will allow for easier adLustment.
7. Place flat washer on threaded end of
handle lock lever.
8. Insert handle lock lever through
handle base and gearcase. Screw in handle lock lever just enough to hold lever in place.
9. Insert second handle lock (with teeth
inward) in the slot of the handle base (just inside of washer).
10.Raise handle assembly to highest position and securely tighten handle lock lever by rotating clockwise.
Leaving handle assembly in highest position will make it easier to connect shift rod.
Flat Washer Handle Lock
Handle Lock, _ Lever
Gearease-_ /._j
Rear Cartridge _ \ "_/
2. Grasp handle assembly. Hold in "up" position. Be sure handle lock remains
in gearcase notch. Slide handle assembly into position.
3. Rotate handle assembly down. Insert
rear carriage bolt first, with head of bolt on L.H. side of tiller and loosely
assemble Iocknut.
\\ _rc'_v_ _ PivotBolt
HandleBas_B_e_c_mt f
6
INSERT CABLE CLIP
Insert plastic cable clip into hole on the back of handle column. Push cables
into clip.
Handle Column
Cables
Cable Clip
Indicator
Shift Rod
CONNECT SHIFT ROD
1. Insed end of shift rod farthest from bend into hole of shift lever indicator.
2. Insert hairpin clip through hole of shift rod to secure with bend of clip on right
side.
_'_Attach thisEndTo shift _ Shift Rod
Lever Indicator
REMOVE TILLER FROM CRATE
1. Adjust handle assemby to lowest position. Be sure lock lever is tight-
ened securely.
2. Make sure shift lever indicator is in "N" (neutral) position.
3. Tilt tiller forward by lifting handle. Separate cardboard cover from leveling shield.
4. Rotate tiller handle to the right and pull tiller out of carton.
CHECKTIRE PRESSURE The tires on your unit were overinflated at
the factory for shipping purposes. Correct and equal tire pressure is important for best tilling performance.
Reduce tire pressure to 20 PSI.
HANDLE HEIGHT
Handle height may be adjusted to
better suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and
Adjustments section of this manual).
ThesesymbolsmayappearonyourTiller or in literature supplied with the product.
Learn and understand their meaning.
KNOWYOURTILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments, Save this manual for future reference,
TILLING FORWARD NEUTRAL R£VERSE CAUTK_N ENGINE ENGINE FAST SLOW _E FUEL OIL SlOP O
Throttle Control
OR WA_ING ON OFF
Shift Lever
Drive Control Bar "_
-. _. Shift Lever ndcater
Depth Stake--._ "_. f _': I ! - '
//]
Leveling Shield_ / / "'/'_/ ....:: 'ih_I()':"" ': '_"\I "
_. __ _'_ Starter
"7"/iLl '__I . f_f/t' L _; ;1 Recoil
Outer Side Shield/_ _ _ _--; Handle
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute,
DRIVE CONTROL BAR - Used to engage tines.
DEPTH STAKE - Controls depth at which
tiller will dig. OUTER SIDE SHIELD - Adjustable to protect small plants from being buried.
THROTTLE CONTROL - Used to control engine speed.
LEVELING SHIELD - Levels tilled soil.
SHIFT LEVER - Used to shift transmission gears.
SHIFT LEVER INDICATOR - Shows which gear the transmission is in.
RECOIL STARTER HANDLE - Used to
start the engine.
Theoperationofanytiller can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide
vision safety mask over spectacles or standard safety grasses. HOWTO USEYOURTILLER Know how to operate all controls before
adding fuel and oil or attempting to start
engine.
STOPPING TINES AND DRIVE
1. Release drive control bar to stop movement.
2. Move shift lever to "N" (neutral)
position.
ENGINE
Move throttle control to "STOP" posi-
tion. If equipped with stop switch, move switch to "STOP" position.
NOTE: Never use choke to stop engine. DriveControlBar
"ENGAGED"Position .-_-:::,_ Shift Lever
Drive ControlBar X \\ / "DISENGAGED" '\ "_/
Position _._ /
ThrottleControl _
TINE OPERATION - WITH WHEEL DRIVE
Always release drive control bar before
moving shift lever into another posi- tion.
Tine movement is achieved by moving
shift lever to (_) till position and engaging drive control bar.
FORWARD - WHEELS ONLY/TINES STOPPED
Release drive control bar and move
shift lever indicator to "F" (forward) position. Engage drive control bar and
tiller will move forward.
REVERSE - WHEELS ONLY/TINES STOPPED
1. DO NOT STAND DIRECTLY BEHIND
TILLER.
2. Release the drive control bar.
3. Move throttle control to "SLOW" position.
4. Move shift lever indicator to "R" (reverse) position.
5. Hold drive control bar against the
handle to start tiller movement.
HARD TO SHIFT GEARS
Briefly engage drive control bar and
release or rock tiller forward and backward until are able to shift gears.
DEPTH STAKE The depth stake can be raised or lowered
to allow you more versatile tilling and cultivating, or to more easily transport
your tiller.
Shallowest Tilling (Cultivating)
Deeptest Tilling_
De_h S_ke_-
Transport Position
J
TILLING
1. Release depth stake pin. Pull the depth stake up for increased tilling
depth. Place depth stake pin in hole of depth stake to lock in position.
2. Place shift lever indicator in till position.
3. Hold the drive control bar against the handle to start tilling movement. Tines
and wheels will both turn.
4. Move throttle control to "FAST" position for deep tilling. To cultivate,
throttle control can be set at any desired speed, depending on how fast or slow you wish to cultivate.
IMPORTANT: Always release drive control bar before moving shift lever into
another position.
DepthStake Pin
"RELEASED" Position
"Locked"
Nut
Shield
Position
TURNING
1, Release the drive control bar. 2, Move throttle control to "SLOW"
position.
3. Place shift lever indicator in "F" (forward) position. Tines will not tum.
4. Lift handle to raise tines out of ground, 5, Swing the handle in the opposite
direction you wish to turn, being careful to keep feet and legs away
from tines.
6. When you have completed your turn-
around, release the drive control bar and lower handle, Place shift lever in
(till) position and move throttle control to desired speed. To begin tilling,
hold drive control bar against the handle.
OUTER SIDE SHIELDS
The back edges of the outer side shields are slotted so that the shields can be
raised for deep tilling and lowered for shallow tilling to protect small plants from
being buried.
1. Loosen nut "A" in slot and nut "B".
2. Move shield to desired position (both sides),
3. Retighten nuts.
TOTRANSPORT _I,CAUTION: Before lifting or transporting,
allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain
gasoline from fuel tank.
AROUND THE YARD
1. Release the depth stake pin. Move the depth stake down to the top hore
for transporting the tiller. Place depth stake pin in hole of depth stake to lock
in position. This prevents tines from scuffing the ground.
2. Place shift lever indicator in "F"
(forward) position for transporting.
3. Hold the drive control bar against the
handle to start tiller movement. Tines will not turn.
4. Move throttle control to desired speed.
AROUND TOWN
1. Disconnect spark plug wire.
2. Drain fuel tank.
3. Transport in upright position to prevent oil leakage.
BEFORE STARTING ENGINE IMPORTANT: Be very careful not to allow
dirt to enter the engine when checking or adding oil or fuel. Use clean oil and fuel
and store in approved, clean, covered containers, use clean fill funnels.
CHECK ENGINE OIL LEVEL
The engine in your unit has been
shipped, from the factory, already filled with BAE 30 summer weight oil.
1. With engine level, clean area around oU filler plug and remove plug,
2, Engine oil should be to point of
overflowing when engine is level.
For approximate capacity see "PROD. UCT SPECIFICATrONS" on page 3 of this manual. All oil must meet A.P.I, Service Classification SF-SJ.
For cold weather operation you should change oil for easier starting (See oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill _
ADD GASOLINE
Fill fuel tank, Use fresh, clean, regular
unleaded gasoline. (Use of leaded gasoline will increase carbon and lead
oxide deposits and reduce valve life.)
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,
clean, winter grade gasoline to help insure good cold weather starting.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. Bee Storage section of this manual for additional information. Never
use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent
damage may occur.
10
_,CAUTION: Fillto within 1/2inch of top
of fuel tank to prevent spills and to allow
for fuel expansion. If gasoline is acciden-
tally spilled, move machine away from
area of spill. Avoid creating any soume of ignition until gasoline vapors have
disappeared. Do not overfill. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
TO START ENGINE
ACAUTION: Keep drive control bar in "DISENGAGED" position when starting
engine. When starting engine for the first time or if engine has run out of fuel, it will take
extra pulls of the recoil starter to move
fuel from the tank to the engine.
1. Make sure spark plug wire is properly connected.
2. Move shift lever indicator to "N" (neutral) position.
3. Place throttle control in "FAST" position.
4. Turn fuel shut-off valve 1/4 turn to open position.
5. Move choke control to choke position.
6. Grasp recoil starter handle with one hand and grasp tiller handle with other hand. Pull rope out slowly until
engine reaches start of compression cycle (rope will pull slightly harder at this point).
7. Pull recoil starter handle quickly. Do
not let starter handle snap back
against starter.
NOTE: If engine fires butdoes not start, move choke control to half choke position.
Pull recoil starter handle until engine starts.
8. When engine starts, slowly move choke control to "RUN" position as
engine warms up.
NOTE: A warm engine requires less choking to start.
9. Move throttle control to desired
running position.
10.Allow engine to warm up for a few minutes before engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be
adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
NOTE: If engine does not start, see troubleshooting points.
ChokeControl __>--_.s )_ __ ___
StarterHandle/ "_
TILLING HINTS _aCAUTION: Until you are accustomed to
ndling your tiner, start actual field use
with throttle in slow position (mid-way between "FAST" and "IDLE").
Tilling is digging into, turning over, and
breaking up packed soil before planting. Loose, unpacked soil helps
root growth. Best tillingdepth is4" to 6". A tiller will also clear the soil of un-
wanted vegetation. The decomposition of this vegetable matter enriches the
soil. Depending on the climate (rainfall and wind), it may be advisable to till the
soil at the end of the growing season to further condition the soil.
Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may contribute to
excessive bounce and difficult handling of your tiller. Hard soil should be moistened before tilling; however,
extremely wet soil will "ball-up" or clump during tilling. Wait until the soil is
less wet in order to achieve the best results. When tilling in the fall, remove
vines and long grass to prevent them from wrapping around the tine shaft
and slowing your tilling operation.
You will find tilling much easier if you
leave a row untilled between passes.
Then go back between tilled
rows.There are two reasons for doing
this. First, wide turns are much easier to
negotiate than about-faces. Second,
the tiller won't be pulling itself, and you, toward the row next to it.
Do not lean on handle. This takes weight off the wheels and reduces
traction. To get through a really tough section of sod or hard ground, apply
upward pressure on handle or lower
the depth stake.
11
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