Craftsman 917.293203 User Manual

Owner's Manual
CRRFTSMRN
5.0 HP 17 INCH TINE WIDTH
REAR TINE WITH COUNTER
ROTATING TINES
TILLER
ModelNo.
Safety
Assembly
Operation
Maintenance
Espa_ol
Repair Parts
CAUTION:
Read and follow all Safety Rules and instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am- 5 pro,Mort* Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www,sears.com/craftsman
Warranty ......... :._.................... ................ 2
Safety Rules .......................................... 2
Product Sprcifications ........................... 4
Assembly .............................................. 5
Operation ................... .................... 3 & 8
?
Manintenance ..................................... 13
Service and Adjustments .................... 15
Storage ........................................ 3 & 19
Troubleshooting .................................. 20
Illustratsd Parts List............................. 42
Parts Ordering ...................... Back Cover
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN TILLER For one (1) year from date of purchase, when this Craftsman Tiller ismaintained,
lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material orworkmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as tines, spark plugs,
air cleaners and belts.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructionscon- tained in the owner's manual.
if this Craftsman Tiller is used for commercial or rental purposes, this Warranty applies for only thirty (30) days from the date of purchase.
Warranty service is available by returning the craftsman power mower to the nearest sears service center/department in the unitedstates. This warranty applies onlywhile this product is in use in the united states. This Warranty gives you specific legal rights, and you may also have other rightswhich
vary from state to state. SEARS, ROEBUCKAND CO., D/817WA, HOFFMAN ESTATES, IL 60179
IMPORTANT: Thiscutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructionscould resultin serious injury or death.
TRAINING
Read the Owner's Manual carefully. Be
thoroughly familiar with the controls and
the proper use of the equipment. Know how to stop the unit and disengage the
controlsquickly.
Never allow children to operate the equipment. Never allow adults to
operate the equipment without proper instruction.
Keep the area of operation clear of all
persons, particularly small children, and pets.
PREPARATION
Thoroughly inspect the area where the equipment isto be used and remove all
foreign objects.
Disengage all clutches and shift into
neutral before startingthe engine
(motor).
Do not operate the equipment without
wearing adequate outer garments. Wear footwear that will improve footing
on slippery surfaces.
Handle fuel with care; it is highly
flammable.
Use an approved fuel container.
Never add fuel to a running engine or
hot engine.
Fillfuel tank outdoorswith extreme care. Never fillfuel tank indoors.
Replace gasoline cap securely and clean up spilled fuel before restarting.
Use extension cords and receptacles as specified by the manufacturer for all
units with electric drive motors or electdc starting motors.
Never attempt to make any adjust- ments while the engine (motor) is
running (except where specifically recommended by manufacturer).
2
OPERATION
Do not put hands or feet near or under rotatingparts.
Exercise extreme caution when operating on or crossing gravel drives,
walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry passen- gers.
After strikinga foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect the tillerfor any damage, and repair the
damage before restarting and operat- ing the tiller.
Exercise caution to avoid slippingor
failing.
If the unit should start to vibrate
abnormally, stopthe engine (motor) and check immediately for the cause. Vibration isgenerally a warning of
trouble.
Stop the engine (motor) when leaving
the operating position.
Take all possible precautions when leaving the machine unattended. Disengage the tines, shift into neutral,
and stop the engine.
Before cleaning, repairing, or inspect-
ing, shut offthe engine and make certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire away from the plug to
prevent accidental starting. Disconnect the cord onelectric motors.
Do not runthe engine indoors; exhaust fumes are dangerous.
Never operate the tiller without proper
guards, plates, or other safety protec- tive devices in place.
Keep children and pets away.
Do not overload the machine capacity
by attempting to tilltoo deep at too fast a rate.
Never operate the machine at high speeds on slippery surfaces. Look
behind and use care when backing.
* Never allow bystanders near the unit.
Use only attachments and accessories
approved by the manutacturer of the tiller.
Never operate the tiller without good visibilityor light.
Be careful when tilling in hard ground. The tines may catch in the ground and
propel the tillerforward. Ifthis occurs, let go of the handlebars and do not
restrainthe machine.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe working
condition.
Check shear pins, engine mounting bolts, and other belts at frequent
intervals for proper tightness to be sure the equipment is in safe
working condition.
Never store the machine with fuel in the fuel tank inside a building where
ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow
the engine to cool before storing in any enclosure.
* Always refer to the operator's guide
instructions for important details if
the tiller is to be stored for an extended podod.
ALook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!!
YOUR SAFETY IS INVOLVED,
ACAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or
making repairs.
_WARNING: The engine exhuast
from this product contains chemicals
known to the State of Califomia to cause cancer, birth defects or other
reproductive harm.
3
PRODUCT SPECIFICAT!ONS
GASOLINE 3 QTS
3APACITY: UNLEADED
REGULAR
DIL(API-SF/SG/SH): SAE 30
CAPACITY: 20 OZ.) (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
SPARK PLUG :
{GAP: .030")
Congratulations on your purchase of a Sears Tiller. It has been designed, engineered and manufactured to give you
the best possible dependability and
performance. Should you experience any problems you cannot easily remedy, please contact your nearest authorized Sears Service
Center/Department. We have competent, well-trained technicians and the proper toolsto service or repair this unit.
Please road and retain this manual. The instructionswill enable you to assemble
and maintain your tillerproperly.Always observe the "SAFETY RULES".
Yournew tiller has been assembled at the
factory with exception of those parts left
unessembled for shipping purposes. To ensure safe and proper operation of your
tillerall parts and hardware you assemble
must be tightened securely. Use the correct tools as necessary to insure proper tightness.
CHAMPION
RJ19LMORJ19LM
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact
your nearest Sears store for details, CUSTOMER
RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in
maintaining, caring for and using yourtiller.
Follow the instructionsunder the "Maintenance" and =Storage"
sections of this Owner's Manual.
_WARNING: This unit is equipped with an internal combustion engine
and should not be used on or near any unimprovedforest-covered.
brush-covered or grass covered land unless the engine's exhaust system is
equipped with a spark arrester meeting applicable local orstate laws
(ifany). Ifa spark arroster is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 ofthe California Public Resourcas Code).
Other states may have similarlaws. Federal laws apply on federal lands. See your Sears Authorized Service
Center forspark arroster. Refer tothe
Repair Parts section of this manual for
part number.
These accessories were available when the tiller was purchased. They are also available at most Sears Retail outlets and Service Centers. Most Sears Stores can
order repair parts for you when you provide the model number of your tiller.
ENGINE
TILLER PERFORMANCE
!
TILLER MAINTENANCE
1%c hl'i-i -°'
4
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation ofyour tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) Utility knife (1) Wire cutter (1) ]ire pressure guage
(1) Screwdriver (1) Pair of pliers (t) 9/16 Wrench
OPERATOR'S POSITION When right or left hand is mentioned in
this manual, it means when you are in the operating position (standing behind tillerhandles).
LEFT
FRONT
RIGHT
OPERATOR'S PosmoN
CONTENTS OF HARDWARE PACK
Q
(1) Center Locknut
(1) Carriage Bolt
3/8-16 UNC x 1 Gr. 5
_, (1) Flat Washer " (_) Pi_B_;ItG rade 5
I 13/32 x 1 x 11Ga.
(2) Shear Pins & Clips (1) Handle Lock Lever
3/8-16 UNC
(1) Cable Clip
5
UNPACKING CARTON ACAUTION: Be careful of exposed
staples when handling or disposing of cartoning material. IMPORTANT:When unpacking and assembling tiller, be careful not to stretch
or kink cables.
While holding handle assembly, cut cable ties securing handle assembly to top frame. Let handle assembly rest on
tiller.
Remove top frame of carton.
Slowly ease handle assembly up and
place on top of carton.
Cut down right hand front and right
hand rear comers of carton, lay side
carton wall down.
Remove packing material from handle
assembly.
Separate shift rod from handle assem-
bly.
Assembly
INSTALL HANDLE
Insert one handle lock (with teeth facing outward) in gearcase notch.
(Apply grease on smooth side of handle lock to aid in keeping lock in
place until handle assembly is lowered into position.)
VIEWED FROM R.H. SIDE OF TILLER
\ Y
Gearcase Notch
Handle Lock
HandleAssembly "UP"Position%
Tightenhandle lock
leverto hold
Loosen Handle Lock Lever toMove
Insert pivot bolt in front part of plate and tighten.
Cut down remaining corners of carton and lay panels flat.
Lower the handle assembly. Tighten nut on carriage bolt so handle moves
with some resistance. This will allow for easier adjustment.
Place flat washer on threaded end of handle lock lever.
Insert handle lock lever through handle base and geamase. Screw in handle lock lever just enough to hold lever in place.
Insert second handle lock (with teeth inward) in the slot of the handle base (just inside of washer).
Raise handle assembly to highest position and securely tighten handle lock lever by rotating clockwise.
Leaving handle assembly in highest
position will make it easier to connect shift rod,
Handle Lock Handle Lock
Gearcase_
Slot_
Rear Cartridge Bolt
Rat Washer
Grasp handle assembly. Hold in =up"
position. Be sure handle lock remains in gearcase notch. Slide handle assembly into position.
Rotate handle assembly down. Insert
rear carriage boltfirst, with head of bolt on L.H. side oftiller and loosely
assemble Iocknut.
HandleBase
Locknut _ PivotBolt
6
INSERT CABLE CLIP
Insert plastic cable clip into hole on the back of handle column. Push cables
into clip.
Handle Column
Cables
Cable Clip
CONNECT SHIFT ROD
Insert end of shift rod farthest from
bend into hole of shift lever indicator.
Insert hairpin clip through hole of shift
rod to secure with bend of clip on right
side.
Attach this EndTo shift _ ShiftRod Lever Indicator
REMOVE TILLER FROM CRATE
Adjust handle assemby to lowest
position. Be sure hex bolt is tightened securely.
Make sure shiftlever indicatoris in=N"
(neutral) position.
Tilt tillerforward by liftinghandle.
Separate cardboard cover from leveling
shield.
Rotate tiller handle to the right and pull
tiller out ofcarton.
CHECKTIREPRESSURE
The tires on your unit were overinflated at the factory for shipping purposes. Correct and equal tire pressure is important for best tilling performance.
Reduce tire pressure to 20 PSI.
HANDLE HEIGHT
Handle height may be adjusted to better suit operator. (See "TO ADJUST
HANDLE HEIGHT" in the Service and Adjustments section of this manual).
Shift Rod HairpinClip ShiftLever
Indicator
7
These symbols may appear on your Tiller or in literature supplied with the product, Leam
and understand their meeting. KNOW YOUR TILLER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR
TILLER.
Compare the Illustrations with your tiller to familiarize with the location of various controls and adjustments. Save this manual for future reference.
TILLING FORWARO NEUTRAL REVERSE STOP
OR WARNqhiG ON OFF
Drive ControlBar
Shift Lever
Choke Control
Shift Lever Indicator
LevelingShield
Outer Side Shield
) Starter
Recoil Handle
MEETS ANSI SAFETY REQUIREMENTS
Our tillersconform to the safety standards of the American National Standards Institute.
DRIVE CONTROL BAR - Used to engage tines.
DEPTH STAKE - Controls depth at which
tiller will dig.
LEVELING SHIELD - Levels tilled soil. OUTER SIDE SHIELD - Adjustable to
protect small plants from being buried. THROTTLE CONTROL - Used to control
engine speed.
SHIFT LEVER - Used to shift transmis-
sion gears.
SHIFT LEVER INDICATOR - Shows which gear the transmission is in.
RECOIL STARTER HANDLE - Used to start the engine,
CHOKE CONTROL - Used when starting a cold engine.
8
The operation of any tiller can result in foreignobjects thrown intothe eyes,
whichcan result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide visionsafety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TILLER
Know how to operate all controlsbefore adding fuel and oil or attempting to start
engine.
STOPPING TINES AND DRIVE
Release ddve control bar to stop movement.
Move shiftlever to "N" (neutral) position.
ENGINE
Move throttle controlto "STOP" position. If equipped with stopswitch,
move switch to "STOP" position.
Never use choke to stop engine.
DriveControl Bar
ShiftLever
HARD TO SHIFT GEARS
Briefly engage drivecontrol bar and release or reck tillerforward and
backward until are able to shift gears.
DEPTH STAKE
The depth stake can be raised or lowered to allow you more versatile tillingand
cultivating, or to more easily transport your tiller.
ShallowestTilling (CultivaUng)
Deeptest "Riling
DepthStake /
/
"_Transport Position
=DISENGAGED"
Position
TINE OPERATION - WITH WHEEL
DRIVE
Always release ddve control bar before
Tine movement is achieved by moving
FORWARD - WHEELS ONLY/FINES STOPPED
Release drive control bar and move
REVERSE - WHEELS ONLY/FINES STOPPED
DO NOT STAND DIRECTLY BEHIND
Release the drive control bar.
Move throttle control to =SLOW"
Move shift lever indicator to =R"
Hold drive control bar against the
Throttle
moving shift lever into another position.
shift lever to (_) till position and engaging ddve control bar.
shift lever indicator to "F" (forward)
position. Engage drive control bar and tiller will move forward.
TILLER.
position.
(reverse) position.
handle to start tiller movement.
J
TILLING
Release depth stake pin. Pull the depth stake up for increased tilling depth. Place depth stake pin in hole of
depth stake to lock in position.
Place shift lever indicator in (_)till
position.
Hold the drive control bar against the
handle to start tilling movement. Tines and wheels will both turn.
Move throttle control to "FAST position
for deep tilling. To cultivate, throttle
control can be set at any desired
speed, depending on how fast or slow
you wish to cultivate. IMPORTANT: Always release drive control bar before moving shift lever into
another position. Depth Stake Pin
=RELEASED" Position
'Locked"
Position
Shield
9
TURNING
Release the drive control barl
Move throttle control to "SLOW"
position,
Place shift lever indicator in UF"
(forward) position. Tines will not turn.
Lift handle to raise tines out of ground.
Swing the handle in the opposite
direction you wish to turn, being careful
to keep feet and legs away from tines.
When you have completed your turn-
around, release the drive control bar and lower handle. Place shift lever in
till position and move throttle control to desired speed. To begin tilling, hold
drive control bar against the handle.
OUTER SIDE SHIELDS The back edges of the outer side shields
are slotted so that the shields can be raised for deep tilling and lowered for
shallow tilling to protect small plants from being buried. Loosen nut "A" in slot and nut "B". Move shield to desired position
(both sides). Retighten nuts.
TO TRANSPORT
_CAUTION: Before liftingortransporting, allow tiller engine and muffler to cool. Disconnect spark plugwire. Drain gasoline from fueltank.
AROUND THE YARD
Release the depth stake pin. Move the depth stake down to the top hole for
transportingthe tiller. Place depth stake pin in hole of depth stake to lock in position. This prevents tines from scuffing the ground.
Place shift lever indicator in UF"
(forward) positionfor transporting.
Hold the drive controlbar against the
handle to start tiller movement. Tines
will nottum.
Move throttle control to desired speed. AROUND TOWN
Disconnect spark plug wire.
Drain fuel tank.
Transport in uprightposition to prevent
oil leakage.
BEFORE STARTING ENGINE IMPORTANT: Be very careful notto allow
dirtto enter the engine when checking or adding oil or fuel. Use clean oiland fuel and store in approved, clean, covered
Containers. use clean fillfunnels.
CHECK ENGINEOILLEVEL _
The enginein your unit has been
shipped, from the factory, alreadyfilled with SAE 30 summer weight oil,
With engine level, clean area around oil
filler plug and remove plug.
Engine oilshould be to point of
overflowingwhen engine is level. For approximate capacitysee "PRODUCT SPECIFICATIONS" on page 4 ofthis
manual. Alloil must meet A.P.I. Service ClassificationSF, SG or SH.
For cold weather operation you should change oil for easier starting (See oil viscositychart in the Maintenance section of this manual).
To change engine o11,see the Mainte- nance section inthis manual.
OilLevel
Plug
ADD GASOLINE
Fillfuel tank. Use freshl clean, regular
unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life.)
IMPORTANT: When operating intem- peratures below 32°F(0°C), use fresh,
clean, winter grade gasoline to help
insure good cold weather starting. _WARNING: Expedence indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisturewhich leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an engine while instorage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage section ofthis
manual foradditional information. Never use engine or carburetor cleaner prod-
ucts inthe fuel tank or permanent damage may occur.
ACAUTION: Fillto within 1/2 inch oftop
of fuel tank to prevent spills and to allow for fuel expansion. If gasoline isacciden-
tally spilled, move machine away from
area ofspill. Avoid creating any source of ignitionuntil gasoline vapors have
10 disappeared.
Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
TO START ENGINE
_]LCAUTION: Keep tine control in =OFF" position when starting engine. When starting engine for the first time or if
engine has run out of fuel, it will take extra putts of the recoil starter to move
fuel from the tank to the engine.
Make sure spark plug wire is propedy connected.
Place throttle control in "FAST" position.
Move choke control to full "CHOKE" position. Grasp recoil starter handle
with one hand and grasp tiller handle with other hand. Pull rope out slowly
until engine reaches start of compres- sion cycle (rope will pull slightly harder at this point).
Pull recoil starter handle quickly. Do
not let starter handle snap back against starter. Repeat if necessary.
If engine fires but does not start, move
choke control to half choke position.
Pull recoil starter handle until engine
starts.
When engine starts, slowly move choke control to =RUN" position as engine warms up.
NOTE: Awarm engine requires less choking to start.
Move throttle control to desired running position.
Allow engine to warm up for a few
minutes before engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
NOTE: If engine does not start, see troubleshooting points.
;parkPlug
TILLING HINTS
_I,CAUTION: Until you are accustomed to handling your tiller, start actual field use
with throttle in slow position.
Tillingis digging into, turningover, and
breaking up packed soilbefore planting. Loose, unpacked soil helps rootgrowth.
Best tillingdepth is4' to 6'. A tillerwill
also clear the soil of unwanted vegeta- tion.The decomposition of thisveg-
etable matter enriches the soil. De- pending on the climate (rainfall and
wind), it may be advisable to tillthe soil
at the end of the growing season to fur-
ther condition the soil.
You will find tillingmuch easier if you leave a row untilled between passes.
Then go back between tilled rows. There are two reasons for doing this.
First, wide turns are much easier to ne- gotiate than about-feces. Second, the
tillerwon't be putting itself, and you, to- ward the row next to it.
° Soil conditionsare important for proper
tilling.Tines willnot readily penetrate
dry, hard soil which may contributeto excessive bounce and difficulthandling of your tiller. Hard soilshould be mois- tened before tilling;however, extremely wet soil will "ball-up" or clumpduring till- ing. Wait until the soilis less wet in or-
der to achieve the best results. When tillingin the fall, remove vines and long
grass to prevent them from wrapping
around the fine shaft and slowingyour
tillingoperation.
Do not lean on handle. This takes
weight offthe wheels and reduces trac- tion. To get through a really tough sec- tion of sod or hard ground, apply up- ward pressure on handle or lower the
depth stake.
Recoil
Starter Handle
Choke
Control
11
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