Craftsman 917.28955 User Manual

Operator's Manual

CRI FTSMRN°

GAR E

26.0 HR* 54"

TRACTO

Mower

Electric Start

6 Speed Transaxle

Model No.

917.28955

• EspaSol, p. 35

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

433808

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 12

Maintenance Schedule ........................ 19

CRAFTSMAN LIMITED WARRANTY TWO YEARS ON TRACTOR

When operated and maintained according to all supplied instructions, if this tractor fails

due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the

tractor to an authorized Craftsman drop-off location. For the nearest authorized location,

call 1-800-4-MY-HOME®. 90 DAYS ON BATTERY

For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

Maintenance ........................................ 19

Service and Adjustments ..................... 24

Storage ................................................ 29

Troubleshooting ................................... 30

Sears Service ........................ Back Cover

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that

bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's

manual.

• Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_IbDANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_h, WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

rill

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_h, WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_h, WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm.

_WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known tothe State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up

and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may

ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other

safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come

to a complete stop before cleaning the

machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• Always wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass , leaves or other debris build-up which can

touch hot exhaust / engine parts and

burn. Do not allow the mower to plow leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

Ii. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation

on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes

in speed or direction, which could cause

the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.

Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and

in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously

injured or interfere with safe machine

operation. Children who have been given

rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight ofthe towed equip-

ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never fue! the machine indoors.

• Never store the machine orfue! container where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Removegas-powered equipmentfromthe truck or trailer and refuel it on the ground.

If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use

a nozzle lock-open device.

• Iffuel is spilled on clothing, change clothing

immediately.

• Never overfill fuel tank. Replace gas cap

and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure the

equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spill- age and remove any fueFsoaked debris.

Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when

servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another

ride and be run over or backed over by the machine.

• Keep children out ofthe mowing area and in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disen- gage blades, shift into reverse and back

down slowly.

• Do notturn on slopes unless necessary, and

then, turn slowly and gradually downhill, if

possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons and Type: Unleaded Regular

Oil Type SAE 10W30(above 32°F) (API-SG-SL): SAE 5W30(below 32°F

Oil Capacity: 64 oz Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Charging System: 15 Amps Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

Forward:

1st 1.58

2nd 1.14 3rd 1.77

4th 2.65 5th 3.38

6th 4.33

Reverse: 1.33

Min. CCA: 230

Case size: U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians

and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped with an internal combustion engine and should not

be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is

equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable

operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional

repair specialists.

• Unlimited service and no charge for parts

and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of ser-

vice and service-related parts not covered

by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phone - phone support from

a Sears representative on products requir- ing in-home repair, plus convenient repair

scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's

the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

(1) Wheel (_

(5) Large Retainer

Springs - 7/16

Mower Front Wheel

(1) Locknut 3/8-16

(1) 1-1/40.D. Washer

(1) Front Link _,,

(1) 3/40.D. Washers

(5) 1-3/16 O.D. Washers

(1) Oil Drain Tube For Future Use

(2) Small Retainer

Springs - 5/16

(2) Keys

¢3Y (1) Anti-Swar Bar

(2) Rear Lift Link

Assemblies

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembledfor shippingpurposes. Toensure safeand properoperationof your tractor all parts andhardware you assemble must betightened securely. Use the correct tools as necessaryto insurepropertightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed. (2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

When right or left hand is mentioned in this

manual, itmeans when you are inthe operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

Remove mower and packing materials.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKiD

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at

6-10 amps. (See "BATTERY" in Mainte- nance section of this manual for charging instructions).

,_WARNING: Before starting, read, understand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKiD

(See Operation section for location

and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral position.

4. Roll tractor forward off skid.

ASSEMBLE FRONT WHEEL TO

MOWER

1. Using shoulder bolt, washer and Iocknut from parts bag, assemble front wheel to mower as shown. Tighten securely.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

iNSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and engage parking brake.

1. Lower attachment lift lever to it's lowest position.

A CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly and engage in lowest position.

2. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

- Pivot bar towards you and insert other end of bar into hole in rear mower bracket

(D). Move mower as needed to insert bar.

- Secure with washer and retainer spring as shown.

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor chassis and secure with retainer spring.

7. Repeat on opposite side of tractor.

3. Remove plastic tie securing belt, bring belt forward and check belt for proper

routing in all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

4. Slide mower under tractor until it is cen- tered under tractor.

5. FIRST INSTALL ANTI-SWAY BAR (S).

- From right side of mower, insert ant-sway bar into hole in transmission bracket (T).

8. ATTACH REAR LIFT LINKS (C) - Insert rod end of link assembly into hole in tractor lift shaft suspension arm (L) and pivot link

down to mower. Lift rear corner of mower and position slot in link assembly over pin

on rear mower bracket (D) and secure with washer and retainer spring.

9. Repeat on opposite side of tractor.

10.Turn steering wheel to position wheels straight forward.

11 .ATTACH FRONT LINK (E) - Work from

left side of tractor. Insert rod end of link

assembly through front hole in tractor front suspension bracket (F) and secure with retainer spring (G) through hole in

link located behind the bracket.

12. Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).

13. Disengage belt tension rod (K) from lock-

ing bracket (L).

14. Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

15. Engage belt tension rod (K) on locking bracket (L).

_i, CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage

slowly.

16. Raise attachment lift lever to highest position.

17. If necessary, adjust gauge wheels before operating mower as shown in the Opera-

tion section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated

at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reducetire pressureto PSI shown ontires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

checkto seethat the brake is operating prop- erly. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual.

_'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

_f All assembly instructions have been

completed.

_f No remaining loose parts in carton. _f Battery is properly prepared and

charged.

_f Seat is adjusted comfortably and tight-

ened securely.

_f All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

_f Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

_f Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

_f Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning howto use your tractor, pay ex- tra attention to the following important items:

_f Engine oil is at proper level. _f Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

_f Become familiar with all controls, their

location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\l

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

® 0C3¢>

LIGHTS ON

FUEL BATTERY

REVERSE FORWARD

CRUISE CONTROL CLUTCH/BRAKE

®@®@@

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,Ji_llllllNll,,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

PEDAL

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine. (C) PARKING BRAKE- Locks clutch/brake

pedal into the brake position. (D) THROTTLE CONTROL- Used to control engine speed.

(E) ATTACHMENT CLUTCH SWITCH

- Used to engage the mower blades, or other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting

and stopping the engine.

)3117

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse. (H) LIGHT SWITCH - Turns the headlights

on and off.

(J) GEARSHIFT LEVER - Selects the speed

and direction of the tractor.

(N) CHOKE CONTROL- Used when start- ing a cold engine. (P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave

the seat without first setting the parking brake

will shut off the engine.

1. Depress clutch/brake pedal (B) all the

way down and hold.

2. Pull parking brake lever (C) up and hold,

release pressure from brake pedal (B),

then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

NOTE: Failure to move throttle control be- tween half and full speed (fast) position, be-

fore stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove keywhen

leaving tractor to prevent unauthorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead. NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor

on grass areas. _tI, CAUTION: Always stop tractor com-

pletely, as described above, and set parking brake before leaving the operator's position.

STOPPING MOWER BLADES-

• To stop mower blades, push attachment clutch switch in to disengaged position (O).

(I) Attachment Clutch Switch

Pull Out To "Engage" GROUND DRIVE-

• To stop ground drive, depress clutch/brake

pedal all the way down.

• Move gearshift lever (J) to neutral position.

(O) Push-In to

"Disengaged"

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower performance.

TO USE CHOKE CONTROL (N)

Use choke contro! whenever you are starting

a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever (J).

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

position,

2. Move gearshift leverto desired position,

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractorto acomplete stop before shifting or changing gears, Failureto do

so will shorten the useful life ofyour transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

• Put attachment lift lever in desired cutting height slot.

• Slide pointer tab (T) to desired cutting height as a reminder for next time you

mow.

The cutting height range is approximately

1 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate

and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool sea-

son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make the first cut relatively high; the second to

desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or

cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_IOAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, orthe deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut off the engine unless ignition key is placed

in the ROS "ON" position.

_I_,WARNING: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before backing.

4. Move gear shift leverto reverse position and slowly release clutch/brake pedal to

start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

TO OPERATE ON HILLS

_WARNING: Do not drive up or down hills

with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the

back of this manual.

• Choosethe slowest speed before starting

up or down hills.

• Avoid stopping orchanging speed on hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

Engine "ON" Position

(Normal Operating)

TO TRANSPORT

• Raise attachment lift lever to its highest position.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH= MENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs ser- vicing. When service is required, the service

reminder will flash for two hours. To service engine and mower, see the Maintenance

section of this manual. NOTE: Service reminder runs when the

ignition key is in any position but "STOP".

For acurate reading, be sure key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do

not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel

freshness. ,Ii:_CAUTION: Wipe offany spilled oil or fuel. Do not store, spill or use gasoline near an

open flame. IMPORTANT: When operating in tempera-

tures below32°F(0°C), use fresh, clean winter

grade gasoline to help ensure good cold

weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fuel valve.

2. In normal operation, valve should be set

to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary position.

Reserve Fuel Valve

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control outfor a cold engine start attempt. For a warm engine start attempt

the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, push choke control in, wait a few minutes and

try again. If engine still does not start, pull

the choke control out and retry. WARM WEATHER STARTING (50°F/10°0 and above)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slightly

for a few seconds and then continue to

push the control in slowly.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F/10°C

and below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine

to accept small changes in speed and

load, until the choke control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few

seconds and then continue to push the control in slowly. This may require an

engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the

engine warm-up period and may require

the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32°F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right ofthe tractor.

This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

w J

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough speed to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

SCHEDULE

Check Brake Operation

Check Tire Pressure RT Check Operator Presence & ROS Systems A Check for Loose Fasteners

C ChecWReplace Mower Blades

T Lubrication Chart 0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

NE Clean Air Filter G Clean Air Screen

Inspect Muffler/Spark Attester N Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

m Re lace Fuel Filter

1 - Change more often when operating under a hea W load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

V'3 _4

_1,2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

_2 v' v"

5 -See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual. * At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

@ Spindle -- Zerk

-- @ Spindle Zerk

,@Front

Wheel

Bearing zerk

@ Steering Sector Gear

Teeth

Bearing zerk

Engine

@ Mandrel Zerks

(_ Check/

Transaxle

Fluid

_SAE 30 or 10w30 Motor Oil @General Purpose Grease

(_Refer to Maintenance "ENGINE" Section

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly, if your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be sharp. Replace worn, bent or damaged

blades.

& CAUTION: Use only a replacement

blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is

hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install newbladewith stamped "THISSIDE

UP" facing deck and mandrel assembly. iMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat

treated.

Mandrel Assembly

Blade

Blade (Special) "Star

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an auto-

motive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinsethe batterywith plain waterand dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petroleum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated with

API service classification SG-SL Selectthe

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

Oil Drain Valve

Closed and

Locked Position

Yellow Cap

Drain Tube

5. After oil has drained completely, close and

lock the drain valve by pushing inward and turning clockwise until the pin is in

the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECI FICATIONS" section ofthis manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when

taking reading. Keep oil at "FULl" line

on dipstick. Tighten cap onto the tube securely when finished.

F -20 0 30 32 40 60 80 100

i i i i i i i i

C -30 -20 -10 0 10 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil vise chart4

Change the oil after every 50 hours of opera-

tion or at least once a year if the tractor is

not used for 50 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours of

operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

ENGINE OIL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used

more than 100 hours in one year.

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