Craftsman 917289451, 917289452, 917289450 Owner’s Manual

Operator's Manual
®
GA E
26.0 HP,* 54"
TRACTO
Mower
Electric Start
6 Speed Transaxle
917.28945
. Espafiol, p. 36
This product has a low emission engine which operates
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
iMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.searsocom!craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
t -800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
426114 Rev. 3
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications .................................. 6
AssemblyiPre-Operation ......................... 8
Operation ............................................... 13
Maintenance Schedule ............................... 20
Craftsman Riding Equipment Warranty:
Lawn Tractors, Garden Tractors, Zero Turn Riders
CRAFTSMAN TWO YEAR FULL WARRANTY
FOR TWO YEARS from the date of purchase, if any non-expendable part of this riding equipment fails due to a defect in material or workmanship, visit w,_.craftsman.com or
call 1-800-659-5917 to arrange for free in-home repair. The frame and front axle will be repaired free of charge for five years from the date of
purchase if defective in material or workmanship. In all cases, if repair proves impossible, the riding equipment will be replaced free of
charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase if
defective in material or workmanship (our testing proves that it will not hold a charge).
Maintenance .......................................... 20
Service and Adjustments ....................... 25
Storage .................................................. 30
Troubleshooting ..................................... 31
Sears Service .......................... Back Cover
This warranty is void if this product is ever used while providing commercial services or if
rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
° Expendable items that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters, o Standard maintenance servicing, oil changes, or tune-ups. o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. ° Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance_ o Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine. ° Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the riding equipment according to the instructions
contained in the operator's manual. o Engine (fuel system) cleaning or repairs caused by fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase dater
° Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state°
Sears Brands Management Corporation, Hoffman Estates, IL 60179
_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where
it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow allinstruc- tions on the machine and in the manual
before starting.
° Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times°
. Only allow responsible adults, who are
familiar with the instructions,to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades°
o Be sure the area is clear of bystanders
before operating. Stop machineifanyone enters the area.
° Never carry passengers. ° Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing,
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
Do not operate machine without the en- tire grass catcher, discharge chute, or
other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before cleaning the machine, removing the grass catcher,
or unclogging the discharge chute.
o Operate machine only in daylight or good
artificial light.
° Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
° Use extra care when loading or unloading
the machine into a trailer or truck,
° AIwaysweareye protection when operat-
ing machine°
° Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
° Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust/engine parts and burn. Do not
allow the mower to plow leaves or other debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
3
II. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can result in severe injury or death. Operation
on all slopes requires extra caution, tf you cannot back up the slope or if you feel uneasy
on it, do not mow it.
Mow up and down slopes, not across. , Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tal! grass
can hide obstacles_
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetireslosetraction, disengage the blades and proceed slowly straight
down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
. Use extra care while operating machine
with grass catchers or other attachments; they can affect the stability of the ma-
chine. Do no use on steep slopes.
. Do not try to stabilize the machine by
putting your foot on the ground.
. Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
Ill. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
, Before and while backing, look behind
and down for small children.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who have
been given rides inthe past may suddenly appear in the mowing area for another
ride and be run over or backed over by
the machine.
- Never allow children to operate the ma_ chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
iV. TOWING
Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
Fotlowthemanufacturer's recommenda- tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, theweightofthetowedequip-
ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property' dam-
age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition°
, Use only approved gasoline container.
- Never remove gas cap or add fuel with the engine running. Allow engine to coo!
before refueling.
° Never fuel the machine indoors.
- Never storethe machine orfuelcontainer
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle,
4
, Keep the nozzle in contact with the rim o
of the fuel tank or container opening at all times until fueling is complete, Do not
use a nozzle lock-open device.
°
if fuel is spilled on clothing, change cloth- ing immediately.
°
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERALSERVICE
° Never operate machine in a closed
area.
Keep all nuts and bolts tight to be surethe equipment is in safe working condition.
° Nevertamperwithsafetydevices.Check
their proper operation regularly.
° Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary, before restarting.
°
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge chute frequently and replace
with manufacturer's recommended parts, when necessary.
° Mower blades are sharp. Wrapthe blade
or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required_
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders beforeoperating. Stop machine ifanyone
enters the area.
, Never carry' passengers,
o Do not mow in reverse unless absolutely
necessary, Always look down and behind before and while backing°
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation° Children who have
been given rides inthe past may suddenty appear in the mowing area for another
ride and be run over or backed over by
the machine.
° Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
° Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
° Mow up and down slopes (15 ° Max), not
across_
Choose a low ground speed so that you will not have to stop or shift while on the slope,
Avoid starting, stopping, or turning on a slope, lfthetires lose traction, disengage
the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFiCATiONS
Gasoline Capacity 4 Gallons
and Type: Unleaded Regular
Oil Type SAE 10W30(above 32°F) (API-SG-SL): SAE 5W30(below 32°F
Oil Capacity: 64 oz
Spark Plug: Champion RC! 2YC
(Gap: .030")
Ground Speed Forward: (MPH): 1st 1.0
2nd 1.4 3rd 2.1
4th 3.1 5th 4.0 6th 5 ol
Reverse: 1.6
Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 28
Min, CCA: 230 Case size: U1R
Blade Bolt Torque: 45-55 FL Lbs.
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi- neered and manufactured to give you the best
possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We
have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual,
_WARNING: This tractor is equipped with
an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). lfa spark
arrester is used, it should be maintained in effective working order by the operator.
Inthe state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal taws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTaON
AGREEMENTS
Congratulations on making a smart purchase.
Your new Craftsman® product is designed
and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense°
Here's what's included in the Agreement:
Expert service by our 12,000 profesional repair specialists.
Unlimited service and no charge for parts and labor on al! covered repairs.
° Product replacement if your covered
product can't be fixed.
- Discount of 10% from regular price of ser- vice and service-related parts not covered
by the agreement; also, 10% off regular price of preventive maintenance check.
, Fast help by phone - phone support from
a Sears representative on products requir- ing in-home repair, plus convenient repair
scheduling_
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service appoint_
ment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's
the kind of professionalism you can count on to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement todayl
Some limitations and exclusfons apply.
For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, in the
U.S,A. call 1-800-4-M"I-HOME®
6
Mower
i ii
Mower Front Wheel
©
(s)t_3/16
O.D. Washers
(1) Small
Retainer Springs
(5) Large
Retainer Springs
If Equipped
(t) Anti-Sway Bar
(1) Small Retainer
(2) Rear _'_'_
Lift Link _-'3 Assemblies _
(1) Front
Lift Link Assembly
Springs
Q
(1) 3/40.D.
Washers
(1) Shoulder Bolt
(1) Wheel
(1) Oil Drain Tube
Keys
12) Keys
©
(1) 1-1/40.D.
Washer
@
(1) 3/8-16
Locknut
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts lefl unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed. (2) 7/16" wrenches Utility knife
(1) !/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers
(t) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight
When right or left hand is mentioned in this
manual, itmeanswhenyou arein theoperating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton o
- Cut along dotted lines on all four panels
of carton. Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
t. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-'I 0 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions). , Forbatteryandbatterjcableinstallationsee
"REPLACING BATTERY" in the "Service
andAd ustments" section in this manual.
abel
ADJUST SEAT
1. Sit in seat.
2. Liftup adjustmentlever (A) andstide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position_
NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove
the tractor from the skid. ,A WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual° Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other people and objects,
TO ROLL TRACTOR OFF SKID (See Operation section for Docation and
function of controls)
t. Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral position.
4. Roll tractor forward off skid.
Continue with the instructionsthat follr,lw.
TO INSTALL MOWER
1, SET PARKING BRAKE LEVER AND
LOWER ATTACHMENT LIFT LEVER
° Depress clutch/brake pedal all the way
down and hold.
Pull parking brake lever up and hold,
release pressure from clutch/brake pedal, then release parking brake lever, Pedal
should remain in brake position. Ensure parking brake will hold tractor secure.
Brake
8
_CAUTION: Lift lever is spring loade&
Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is
located on left side of fender.
3, TURN STEERING WHEEL LEFT AND
POSITION MOWER
° Turn steering wheel to the left as far as it
will go and position mower on right side of tractor with deflector shield (Q) to the right,
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER
H. Front Mower Bracket
W, Front Gauge Wheel
X Shoulder Bolt Y, t-1/40,Do Washer
Zo 3/8.-16 Locknut
Front
ine
Transaxle
Back
Q, Deflector Shield
4o SLIDE MOWER UNDER TRACTOR o Bring belt forward and check belt for
proper routing inall mower pulley grooves.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor° o Slide mower under tractor until it is
centered under tractor.
Ao Mower Side Suspension Arms B, Retainer Spring
C. Rear Lift Link(S) D. Right Side Rear Mower Bracket
E. Front Lift Link Assembly F. Front Suspension Bracket
H. Front Mower Bracket
Io Left Side Rear Mower Bracket K, Belt Tension Rod
L, Locking Bracket M. Engine Clutch Pulley Q. Deflector Shield
S. Anti-Sway Bar
W, Front Gauge Wheel
A, Mower Side Suspension Arms
Q. Deflector Shield
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
Towards Towards
_. Transaxle Mower Deck
ANTI-SWAY BAR (S) I
o Pivot the integrated washer end of anti-
sway bar (S) towards mower deck bracket on right side of mower. Insert integrated
washer end of bar into hole in rear mower
bracket (D)_ Move mower as needed to insert integrated washer end of bar into
rear mower bracket (D).
Secure with small washer and small retainer spring as shown.
Integrated Washer End
From right side of mower, first insert 90 ° end of anti-.sway bar (S) into hole in transaxle bracket (T), located near left
rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
Anti-Sway ..........
Bar (S) .....
Trans_xle Bracket ('1")
Located Between Rear Tires
NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway
bar will be in same position/location.
6. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS
Position front hole in side suspension arm (A) over pin on outside of tractor chassis
and secure with large washer and large retainer spring (B) o
, Repeat on opposite side of tractor.
A, Mower Side Suspension Arms
B, Retainer Spring
D. Right Side Rear Mower Bracket
7. ATTACH REAR LIFT LINKS (C)
° Insert rod end of rear lift link (C) into hole
(U) in tractor lift shaft suspension arm and pivot link down to mower.
Lift rear corner of mower and position slot in link assembly over pin on rear mower
bracket (D) and secure with large washer
and large retainer spring.
Repeat on opposite side of tractor.
10
ar LiftLink(s)
[D: Right Side Rear Mower Bracket [ 'U. Hole
8 ATTACH FRONT LINK (E) . Turn steering wheel to position wheels
straight forward.
° From front of tractor, insert rod end of
front link (E) through front hole in tractor
front suspension bracket (F).
. Move to left side of mower and and insert
large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).
. Insert other end of link (E) into hole in
front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting.
o r)
S It
Front Link / I _.....
j .... ,..,
9 INSTALL BELT ON ENGINE CLUTCH
PULLEY (M)
Disengage belt tension rod (K) from locking bracket (L)_
o Install belt onto engine clutch pulley (M) o
IMPORTANT: Check belt for proper routing in all mower pulley grooves and under
mandrel covers.
* Engage belt tension rod (K) on locking
bracket (L).
_CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage
slowly.
. Raise attachment lift lever to highest
position.
° if necessary, adjust gauge wheels
before operating mower as shown in the Operation section of this manual,
MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT' in the "Service and Adjustments" section of
this manual.
Front Lift Link Assembly R Front Suspension Bracket G, Large Retainer Spring
Ho Front Mower Bracket J, Small Retainer Spring
Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were over-inflated
at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
, Reduce tire pressure to PS! shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled_ See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the
Service and Adjustments section ofthis man- ual. Verify that the belts are routedcorrectly_
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check toseethat the brake is operating prop- erly. See "TO CHECK BRAKE" in the Service
and Adjustments section of this manual.
_'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist: J" All assembly instructions have been
completed.
J" No remaining loose parts in carton° t/f Battery is properly prepared and
charged.
t/" Seat is adjusted comfortably and tight-
ened securely.
t/' All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated
at the factory).
_' Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling),
J" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
_ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning howto use your tractor, pay ex- tra attention to the following important items:
_" Engine oil is at proper level. J" Fueltank is filledwith fresh, clean, regular
unleaded gasoline.
v/" Become familiar with all controls, their
location and function. Operate them before you start the engine.
t/" Be sure brake system is in safe operating
condition.
t/' Be sure Operator Presence System and
Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual)_
12
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
CHOKE FAST St.OW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START
LIGHTS ON FUEL BATTERY
ATfACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
OPERATIDN
SYSTEM(ROS)
REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
A A
FREE WHEEL
(Automatic Models only)
A
Failure to follow instructions
could result in serious injury or death, The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or property damage.
PARKING BRAKE MOWER HEIGHT
;U'
!
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alertsymbol, _ndfcates a situation that could result in damage
to the tractor and!or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious Injury and/or property damage.
CRUISE CONTROL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LIFT
CLUTCH/BRAKE
PEDAL
FIREindicates a hazardwhich,if not avoided,
could result In death, seriousInjury and/or property damage,
13
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference,
03065
Our tractors conform to the applicable safety standards of the American National Stan-
dards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor, (B) CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine° (C) PARKING BRAKE - Locks clutch/brake pedal into the brake position,
(D) THROTTLE CONTROL- Used to control engine speed. (E) ATTACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or other
attachments mounted to your tractor,
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION- Allows operation ofmower or other powered attachment while
in reverse. (H) LIGHT SWITCH - Turns the headlights
on and off. (J) GEARSHIFT LEVER - Selects the speed
and direction of the tractor, (N) CHOKE CONTROL- Used when starting
a cold engine (P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower,
14
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch, When engine is
running,anyattempt bythe operator toleave
the seat withoutfirst setting the parking brake will shut off the engine.
1, Depress clutch/brake pedal (B) all the
way down and hold,
2, Pullparking brake lever (C) upand hold,
release pressure from brake pedal (B), then release parking brake lever° Pedal
should remain in brake position. Make sure parkingbrake willholdtractorsecure°
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch clutch lever to "DISENGAGED"
position (_).
NOTE: Failuretomovethrottlecontrolbetween half and ful! speed (fast) position, before
stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key, Always remove keywhen
leaving tractor to prevent unauthorized use,
° Never use choke (N) to stop engine. IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility, always stop engine when stopping tractor
on grass areas, _CAUTION: Always stop tractor com-
pletely, as described above, and set parking brake before leaving the operator's position,
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
, Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency,
Full speed (fast) offers the best mower performance.
(r_) Attachment
Clutch Switch
"Engaged"
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal all the way down.
, Move gear shift lever (J) to neutral
position,
ENGINE ,,
Move throttle control (D) between half and
full speed (fast) position,
(t"_l)Attachment
Clutch Switch "Disengaged"
TO USE CHOKE CONTROL (N)
Use choke control whenever you are starting a cold engine. Do not use to start a warm
engine.
To engage choke control, pull knob out, Slowly push knob in to disengage,
15
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever (J)o
t. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral position.
2, Move gearshift lever to desired position.
3. Slowly release clutch/brake pedalto start movement.
IMPORTANT: Bring tractorto acomplete stop before shifting or changing gears. Failure to do
so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position ofthe attachment lift lever (A)
determines the cutting heighL
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating position, Gauge wheels then keep the deck in proper position to help prevent scalping
in most terrain conditions. NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual),
2. With mower in desired height of cut posi- tion, gauge wheels should be assembled so they are slightly off the ground, Install
gauge wheel in appropriate hoteoTighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
"_ 9/t6
Put attachment lift lever in desired cutting height slot.
Slide pointer tab (T) to desired cutting height as a reminder for next time you
mow.
The cutting height range is approximately
1 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate
and may vary depending upon soil condi- tions, height of grass and types of grass
being mowed, , The average lawn should be cut to ap-
proximately 2-1/2" during the cool sea- son and to over 3" during hot months,
For healthier and better looking lawns, mow often and after moderate growth,
° For best cutting performance, grass over
6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch, Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment on rough, rolling terrain or hills.
1, Select desired height of cut with attach-
ment lift tever_
2o Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES
Disengage attachment clutch control. _CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield (S) in place,
16
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction
with the attachment clutch engaged will shut off the engine unless ignition key is placed
in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment engaged, Do not mow in reverse unless
absolutely necessary_
USING THE REVERSE OPERATION SYSTEM -
Only use ifyou are certain no children or other bystanders will enter the mowing area.
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before backing.
4. Move gear shift lever to reverse position and slowly release clutch/brake pedal to
start movement.
5, When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine "ON" position.
ROS "ON" Posffion
TO OPERATE ON HELLS
,_WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive
across any slope. Use the slope guide atthe back of this manual.
Choose the slowest speed before starting up or down hills.
Avoidstoppingorchanging speed on hills.
if stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll
slightly as you restart movement.
- To restart movement, slowly release park- ing brake and clutch/brake pedal.
, Make all turns slowly.
Engine "ON" Position
(Nor Operating)
TO TRANSPORT
Raise attachment lift lever to its highest position,
° When pushing or towing your tractor, be
sure gearshift lever is in neutral position.
o Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer,
be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
'Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor, Use common sense when towing_ Too heavy of
a load, while on a slope, is dangerous. Tl-'res can lose traction with the ground and cause
you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs ser-
vicing. When service is required, the service
reminder will flash for two hours, To service
engine and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the igni-
tion key is in any position but "STOP"° For acurate reading, be sure key remains in the
"STOP" position when engine is not running,
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine inyour tractor has been shipped,
from the factory, already filled with summer weight oil.
I. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do
not thread the oap onto the tube. Remove and read oil level. If necessary, add oil
until "FULE' mark on dipstick is reached° Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
° To change engine oil, seethe Maintenance
section in this manual.
17
ADD GASOLINE ° Fill fuel tank to bottom of filler neck° Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with
gasoline° Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame,
IMPORTANT: When operating in tempera- tures be!ow32 °F(0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasoho! or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fiJel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products in the fueltank or permanent damage may occur.
RESERVE FUEL VALVE OPERATION
1. Raise seat to access reserve fuel valve.
2. in normal operation, valve should be set to primary (as shown in view)
3. if tractor runs out of fuel, rotate valve handle to reserve.
4. Drive tractor to be refueled.
5. After refueling, return valve to primary position.
Resel've
Fue! Valve
@
Primary
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Putlchoke controloutfor a cold engine start attempt. For awarm engine start attempt
the choke control may not be needed.
NOTE. Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, if the engine does
not start after several attempts, push choke control in, wait a few minutes and
try again. Ifengine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50°1=/10°C and above)
7. When engine starts, slowly push choke
control in until the engine begins to run smoothly. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue to
push the control in slowly.
, The attachments and ground drive can
now be used. If the engine does not accept
the load, restart the engine and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F/10°C and below)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly, Continue to push the choke control in small steps allowing the engine to accept small changes in speed and
load, until the choke control is fully in. if the engine starts to run roughly, pull
the choke control out slightly for a few
seconds and then continue to push the control in slowly. This may require an
engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may require
the choke control be pulled out slightly.
18
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32°F)
the carburetor fuel mixture may need to be adjusted for best engine performance° See
"TO ADJUST CARBUR ETO R" in the Service and Adjustments section of this manual,
MOWING TIPS
- Tire chains cannot be used when the
mower housing is attached to tractor.
. Mowershould be properly leveledfor best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
° Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
o When mowing large areas, start by turning
to the right so that clippings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the opposite direction making left hand turns
until finished°
, If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
° Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing.
, Always operate engine at full throttle
when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the
mower cutting performance as well as the quality of cut desired°
When operating attachments, select a ground speed that will suit the terrain and
give best performance of the attachment
being used.
19
MAINTENANCE DEFO.E EVERY EVE.V EVE_ EVERY EVE.V BEFO.E
SCHEDULE _c. s _ _o _o0 e_eo. _Io.A_E
Check Brake Operation ........................... _ ..... _ .........................................................................
Check TirePressure
Check Ope[ator Presence & ROS Systems
use .ouRs .ou.s .ou.s .ou.e
A Check _forLoose Fasteners _ ......_ ..............................._ ....
C Chec_Beplace Mower Blades ............ _/'_
T Lubrication Chart _
0 Check Battery Level
R Clean Baltery and Terminals ..........................." _ _
€_an Debris off Steering Plate . Check Transax!_ Cooling =l _ 0,/
Check Mower Levelness
Check Engine Oil Level .... if : if .....
Chan_e Enqtne Otl (with el! filter) . , ,
Char_go Engine Oil (wtlhout oil ltiler) _ti_ ......... , ,_' ',
E C!ean Air Fttter _ . . .....
G clean Air Screen 6/_
t inspect Mulf{erlSpark Arrester 6/
N Replace Oil Filter (If equipped) _12
E! Clean Engine Cooling Fins
Replace Spark Plug _' _"
Replace Air Fi{ter Paper Cartridge _;z ...............
ReplaceFuelFilter _'
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence, To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments willneed to be made pe-
riodicallyto properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help your en-
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners_
4-*N01f_nu bed I_ eq__='_edw_thf*'_le_P,t_J _l_e b_tt¢_'_'
LUBRICATION CHART
_) Spindle Zerk
(_Front
Bearing zerk
Steering
Spindle
Zerk
Wheel Bearing zerk
(_ Engine
Sector Gear Teeth
_ Check/ Fluid
_SAE 30 or 10w30 Motor Oil _Genera! Purpose Grease
®Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating bearings, tfyou feel they must be lubricated,
use only a dry, powdered graphite type lu- bricant sparingly.
(_ Mandrel Zerks
Transaxle
20
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual). TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
° Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
RE_#ERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly° If your tractor does not function as described, repair the problem immediately.
, The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
° When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should shut off the engine.
° The attachment clutch should never oper-
ate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
° When the engine is running with the ignition
switch in the engine "ON" position and the attachment clutch engaged, any attempt
by the operator to shift into reverse should shut off the engine.
° When the engine is runningwith the ignition
switch in the ROS "ON" position and the attachment clutch engaged, any attempt
bythe operator to shift into reverse should NOT shut off the engine.
BLADE CARE Forbest results mower blades must be sharp°
Replace worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved bythe manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
t, Raise mower to highest position to allow
access to blades.
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install newbladewith stamped"THiS SIDE
UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat
treated.
Blade -,,.,
"('-_-._ __'--4Mandrel
Blade Bol[_'_.-"..'z_ - "_>,'_.__ = Assembly
Ispoo l Star
Cente( Hole"'-<._-_, _
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However,
periodic charging of the battery with an au- tomotive charger will extend its life.
Keep battery and terminals clean.
Keep ba[tery bolts tighL
Keep small vent holes open,
Recharge at 6-10 amperes for I hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers,
Adding or checking level of electrolyte is
not necessary,
21
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi-
nals can cause the battery to "leak" power,
1, Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinsethe battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright,
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual),
TRANSAXLE COOLING Keep transaxle free from build-up of dirt and
chaff which can restrict cooling. V-BELTS
Check V_betts for deterioration and wear after
100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use highquality detergent oilrated with API service classification SG-SL Selectthe
oil's SAE viscosity grade according to your expected operating temperature.
SAE VlSCOS_ GRADES
._o , o , _D = .o , _o _o, !_o
c _o .so .!o o '_o _ ............=o..............._ .....
TEMPERATURE RANGE AkITtCPATED BEFORE NF-__.'v_OiL CHANGE
Change the oil after every 50 hours of opera-
tion or at least once a year if the tractor is
not used for 50 hours in one year. Check the crankcase oil level before starting
the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil changer All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipsticL Be careful not to allow dirt to enter the engine when
changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked position as shown°
6_ Remove the drain tube and replace the
cap onto the end of the drain valve.
Oil Drain "Valve
Closed _ _\ and [----'(. -7_,, _J)._'_ °
Locked _ _ _ _ Drain
Position.'_. _....Y _Tube
Yellow Cap;ap _ ""
7. Refillengine with oilthrough oilfill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT
SPECIFICATIONS" section ofthis manual.
8_ Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube when taking reading_ Keep oil at "FULl/' line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season or
every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a
dirty airfilter. Service paper cartridge every two months or every 25 hours of operation,
whichever occurs first, Service paper cartridge more often under
dusty conditions.
Replace thepapercartridgeannually, orafter
every 100 hours of operation.
TO SERVICE CARTRIDGE ° Replace a dirty, bent, or damaged car-
tridge. Handle new cartridge carefully; do not use if the rubber seal is damaged.
NOTE; Do not wash the paper cartridge
or use pressurized air, as this will damage the cartridge.
1. Open door (A) on the blower housing to access the air cleaner element (B).
2, Unhook the latch (C) and remove the
element.
3. Gently tap the paper element to dislodge dirt,
22
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