Craftsman 917289255, 917289254 Owner’s Manual

Operator's Manual
IIIII IIII I III
icu.FT M..°i
LAWN TRACTOR
24.0 HP,*42" Mower Electric Start
6 Speed Transaxle
Model No.
EspaSol, p. 33
This product has a low emission engine which operates
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
IMPORTANT:
Read and foltow atl Safety Rules and Instructions before
operating this equipment.
Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine. The
use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.
Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO). El
uso de una gasolina que supers el 10% de etanol (EIO) anular_ la garantla del producto.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears,comicraftsman *As _ated by ti',,eengine mahufacturer
For answers to your questions about this product, Call:
t-800.659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
441264 Rev. 1
Warranty ................................................ 2
Safety Rules ..................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ....................... 16
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Sears Service ....................... Back Cover
Maintenance ........................................ 16
Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, alt non-expendable parts of this riding equipment are
warranted against any defects _n matenal or workmanship A defective non-expendable part will
recewe free tn-home repair or replacement if repair _simpossible.
FOR FIVE YEARS from the date of purchase, the frame and front axie of this riding equipment are warranted against any defects in material or workmanship A defective frame or front axle wtfl receive
free in-home repair er replacement ff repair ts _mposs_bte
FOR 90 DAYS from the date of purchase, the battery Can expendable part) of this riding equipment
is warranted against any defects m material or workmanshtp {our testing proves that it wdl not hold a charge) A defective battery w_li receive free in-home replacement
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS tT IS USED by the original owner after the fifth year from the date of purchase, the cast iron fro nt axle (if equipped) of thzs ndmg equtpment ts warranted against any defects in material or workmanship W_th proof of purchase, a defectwe cast front axle will receive free in-home replacement.
WARRANTY SERVICE For warranty coverage details to obta=n fre_ repair or replacement, call 1-800-659-5917 or vis=t the
web s_te- www craftsman.corn
In all cases above, _fpart repair or replacement ts impossible, the riding equipment wTll be replaced free of charge with the same or an equivalent model
All of the above warranty coverage zs void _f th_s nd_ng equipment Js ever used while provtdlng commerctal services or _frented to another person.
This warranty covers ONLY" defects _n materia_ and workmanship Warranty coverage does NOT
tnclude
Expendable parts (except battery) that can wear out from normal use within the warranty period,
_ncludtng but not limited to b{ades, spark plugs, air cleaners, belts, and o_1filters
Standard maintenance serwc_ng, ml changes, or tune-ups
Tire replacement or repair caused by punctures from outstde objects, such as nails, thorns,
stumps, or glass
Tire or wheel replacement or repair resuit, ng from normal wear, accident, or improper operatton or
maintenance
- Repairs necessary because of operator abuse, _nclud_ng but not hmited to damage caused by
towing objects beyond the capablhty of the ndtng equipment, impacting objects that bend the
frame, axle assembty or crankshaft, or over-speeding the engine
Repairs necessary because of operator negligence, mctud_ng but not hm_ted to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding
equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cteamng or repairs caused by fuel determined to be contaminated or oxidized
(stale) In general, fuel should be used within 30 days of its purchase date
Normal deterioration and wear of the exterior ftmshes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death,
_I, WARNING: In order to prevent acciden- tal starting when setting up, transporting, adiustlng or making repairs, always discon-
nect spark plug wire and place wire where it cannot contact spark plug.
_kWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_JkWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to
lose control of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain oremit chemicals known to the
State of California to cause cancer and birth defects or other reproductwe harm.
_WARNING: Battery posts, terminals and
rela[ed accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth defects
or other reproductwe harm. Wash hands
after handling.
!. GENERAL OPERATION
Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all t_mes. Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of obiects such as rocks, toys, wire, etc., whch could be picked
up and thrown by the blades. Ensure the area ts clear of bystanders before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary, Always took down and behind before and while backing,
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
* Do not operate machine without the en-
tire grass catcher, discharge chute, or other safety devices in place and working. Slow down before turning.
, Never leave a running machine unat-
tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning
the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in daylight or good artificial hght.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading
the machine into a trailer or truck. Always wear eye protection when operat-
ing machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju- nes. These operators should evaluate
their ability to operate the riding mower safely enough to protectthemselves and
others from serious Injury.
, Follow the manufacturer's recommen-
dation for wheel weights or counter- weights. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust/engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
3
II. SLOPE OPERATION
Slopes are a malor factor related to toss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope orifyou feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
* Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can h_de obstacles. Choose a low ground speed so that you
will not have to stop or shift while on the slope. Do not mow on wet grass. T_res may lose
traction. Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a
slope. Ifthetlres Iosetract_on, d_sengage
the blades and proceed slowly straEght
down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over,
Use extra care whde operahng machine w_th grass catchers or other attachments, they can affect the stability of the ma-
chine, Do no use on steep slopes,
. Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments, The machine could suddenly roll over if a wheel is over the
edge or ff the edge caves in.
II!. CHILDREN
Tragic accidents can occur if the operator
is net alert to the presence of children.
Children are often attracted to the machine and the mow_ng actMty. Never assume
that children wtll remain where you last saw them.
Keep children out of the mowing area and _nthe watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area,
Before and while backing, look beh{nd and down for small children.
Never carry children, even w_th the blades shut off. They may fall off and be seriously injured or interfere w=thsafe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another
nde and be run over or backed over by the machine. Never allow children to operate the ma- chine, Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only w_th a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch poEnt.
Followthe manufacturer's recommenda- tion for weight limits for towed equipment
and towing on slopes, Never allow children or others in or on
towed equipment. On slopes, the we_giqt of the towed equip- ment may cause loss of traction and loss
of control. Travel slowly and allow extra distance to
stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasofine is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container. Never remove gas cap or add fuel w_th
the engine running. Allow engine to cool
before refueling. Never fuel the machine _ndoors,
Never store the machine or fuel container
where there _san open flame, spark, or
pilot hght such as on a water heater or
other appliances.
Never flit containers inside a vehicle or
on a truck or trailer bed with plastic liner. Atways place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If th_s is not possible, then refuel
such equipment with a portable container, rather than from a gasohne dispenser
nozzle.
Keepthenozzleincontactwiththerim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donot useanozzlelock-opendevice. Iffuelisspilledonclothing,changecloth- ingimmediately, Neveroverfillfueltank.Replacegascap andtightensecurely.
GENERALSERVICE
Never operate machine in a closed area,
Keep all nuts and bolts tight to ensure the equipment is in safe working condition. N ever tamper with safety devices. Check their proper operation regularly, Keep machine free of grass, leaves, or
other debris build-up, Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspectthe machine. Repair, ifnecessary,
before restarting. Never make any adjustments or repairs
with the engine running.
Checkgrass catchercomponents andthe discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
Mower blades aresharp. Wrapthe blade or wear gloves, and use extra caution when servicing them.
Check brakeoperation frequently. Adjust and service as required.
Maintain or replace safety and instruction
labels, as necessary,
Ensure the area ts clear of bystanders
beforeoperating. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing. Never carry children, even with the blades shut off, They may fall off and be seriously injured or mterfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another
ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Choose a low ground speed so that you will not have to stop or sh_ft while on the slope. Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift tnto reverse and
back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, Jf possible.
5
PRODUCT SPECIFICATIONS
Gasohne Capacity 3.00 Gallons and Type. Unleaded Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL) SAE 5W30 (below 32°F)
Oil Capacity: W/Filter" 64 oz.
Spark Plug: Champion QC12YC
Sround Speed Forward. 1st 1.0
Charging System. 3 Amps Battery
Battery. Amp/Hr. 28
Blade Bott Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, eng,-
nee red and man ufactured to give you the best possEble dependab_fity and performance.
Should you expenence any problem you can- not easily remedy, please contact aSears or
other qualified service center. Wehave com- petent, well-tra_ned representatives and the
proper tools to servtce or repair thts tractor. Please read and retain this manual. The
instructions wdl enable you to assemble and maintain your tractor properly. Always observe the '_SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the tnstructtons under "'Mainte- nance" and 'Storage" sections of this
owner's manual.
_WAR NING: This tractor is eq uipped with an internal combustion engine and should
not be used on or near any unimproved forest-covered, brush-covered or grass- covered land unless the engine's exhaust system is equipped with a spark arrestor
meeting applicable local or state laws (if any), If a spark arrester ts used, I[ should
be maintained in effective working order by the operator.
WiO Filter: 60 oz,
(Gap..040")
2nd 1.4 3rd 2. l
4th 3.1 5th 4.0 6th 5.1
Reverse: 1.6
5 Amps Headlights
M_n. CCA. 230 Case size' U1R
In the state of California the above _srequired by law (Section 4442 ofthe California Public
Resources Code). Other states may have srmllar laws. Federal laws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTIONAGREEMENTS
Congratulations on making a smart purchase. Your new Craltsman_, product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time, That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement'
Expertservlce byour12,000profess_onal repair specialists.
Unhrn_ted servtce and no charge for parts
and labor on all covered repairs
Product replacement if your covered product can't be fixed.
, Dtscount of 10% from regular price of
service and service-related parts not covered bythe agreement; also, 10% off
regular price of preventwe maintenance check.
Fast help by phone - phone support from a Sears representative on products
requ_nng _n-home repair, plus convenient repair scheduling,
Once you purchase the Agreement, a simple phone call Is all that ittakes for you to sched- ule servtce. You can call anytt me day or night, or schedule a service appointment online.
Sears has over !2,000 professional repair specialists, who have access to over 4.5 miltton quahty parts and accessories. That's
the kind of professional:sin you can count on to help prolong the life ofyour new purchase
for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply,
For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professzonal tnstallation of home appliances, garage door openers, water
heaters, and other major home ttems, in the U.S.A. call 1-800-4-MY-HOME®
SlopeSheet
Keys (I) Oil Drain Tube
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for sh_pping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge
(2) 7/16" wrenches Utility knife Phers
When right or left hand is mentioned in this
manual, it means whenyouarein theeperatlng
position (seated behind the steenng wheel). TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts cartons from carton. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATrERY
1. Lift hood to raised position. NOTE: If this battery is put into service after
month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-I 0 amps. (See "BATTERY" _nMaintenance section of this
manual for charging instructions).
For battery and battery cable installation see "REPLACING BATTERY" in the
"Service and Adjustments" section in this manual.
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
NOTE: You may now roll your tractor off
the skid. Follow the appropriate nstructlon
below to remove the tractor from the skid.
_, WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Ensure tractor is in a well-ventilated area. Ensure
the area in front of tractor Jsclear of other people and objects.
7
TO ROLL TRACTOR OFF SKID (See Operation section for location
and function of controls)
1. Raise attachment lift lever to its high- est position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral posi- tion.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector shield up against tractor.
Continue with the instructions that follow. CHECK TIRE PRESSURE
The tires on your tractor were ovennflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSi shown on
tl res.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER" tn the Service and
Adiustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adlustments section
of th_s manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake _soperat- ing properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to ensure that you receive the best performance and satisfaction from this Quality Product. Please review the foflow_ng checklist: ¢" All assembly _nstructions have been
completed. ,/No remaining loose parts _ncarton. ,/Battery _sproperly prepared and
charged. J Seat _sadjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were ovenn-
flated at the factory). ,/Ensure mower deck _sproperly leveled
side-to-sldeifront-to-rear for best cutting
resutts, (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Ensure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connectfons
are still secure and w_res are properly
clamped.
Whde learning how to use your tractor, pay extra attention to the following important
_tems:
v" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasohne.
,/Become familiar with all controls, their
location and function. Operate them
before you start the engine.
v" Ensure brake system is in safe operat-
ing condition.
v" Ensure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct. Learnandunderstandtheirmeaning.
R N H L !\i
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
I.II,!
fGNIT[ON SWWCH
ENGINE OFF REVERSE ENGINE ON ENGINE S'[ART PARKING BRAKE MOWER HEIGHT
LIGHTS ON FUEL BA3q'ERY REVERSE FORWARD CRUISE CONTROL
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY
(Aut_mab_ Model_ only)
Failure to follow _nstructions could result In senous injury or
death. The safety alert symbol is used to _dentify safety inform-
ation about hazards which can
result in death, serious injury
and!or property damage.
OPERATION
SYSTEM (ROE)
FREE WHEEL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER _ndlcates a hazard which, ff not avoided,
will result in death or serious injury.
WARNING ind=cates a hazard which, if not arc=deal,
could result in death or serious injury.
CAUTION _nd=catesa hazard wh=ch. _fnot avoided,
might result in minor or moderate injury.
CAUTION when used without the uteri symbol,
_ndlcates a SitualioR that could result In damage
to the tractor and[or engine.
HOT SURFACES indicates a hazard which,
.......... if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, If not avoided,
could result In death, serious injury and/or property damage.
MOWER LIFT
m
CLUTCHIBRAKE
PEDAL
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with _he locations of various controls and adjustments. Save th_s manual for future reference.
ii II
._r..
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other at- tachments mounted to your trader. (B) CLUTCH/BRAKE PEDAL- Used for declutchlng and braking the tractor and
starting the engine. (C) PARKING BRAKE - Locks clutch/'
brake pedal into the brake poslt_on. (D) THROTTLE/CHOKE CONTROL
- Used for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted lo your tractor.
03078
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera- tion of mower or other powered attach-
ment while =nreverse. (H) LIGHT SWITCH - Turns the head-
lights on and off. (J) GEARSHIFT LEVER - Selects the
speed and d=rect=on of tractor. (P) SERVICE REMINDER/HOUR METER
- Indicates when service is requtred for the engine and mower.
10
The operation of any tractor can result in foreign objects thrown tnto the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shtetds while operating your tractor or performing any adjustments or repairs, We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing sw_tch. When engine {s running, any attempt by the operator
to leave the seat without first setting the parking brake will shut off the engine, t. Depress clutch/brake pedal (B) all the
way down and hold.
2. Pull parking brake lever (C) up and
hold, release pressure from clutch/ brake pedal (B), then release parking
brake lever, Pedal should remain in brake position. Ensure parking brake
will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch clutch lever to disengaged position
(r_).
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE; Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key, Always remove key
when leaving tractor to prevent unau- thorized use.
IMPORTANT: Leaving the ignition switch in any posttlon other than "STOP" wltl cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing tdle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
,8_CAUTION: Always stop tractor completely, as described above, and set parktng brake before leaving the opera-
tor's position.
(1_1) Attachment (i'_'1) Disengaged
Clutch Position Engage Position
GROUND DRIVE-
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gear shift lever (J) to neutral posi-
tion.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower performance.
11
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the gearshift lever (J).
1. Start tractor with clutch/brake pedai de- pressed and gearshift lever in neutral position.
2. Move gearshift lever to desired posi-
tion.
3. Slowly release clutch/brake pedal to star[ movement.
IMPORTANT: Bnng tractor to a complete stop before shifting or changing gears. Falture to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CU'I-rlNG HEIGHT The posttton of the attachment hft lever (A)
de_ermmes the cutting heJght.
Put attachment_ lift lever in desired cut-
t_ng hetght slot.
The cutting height range is approximate-
ly 1" to 4". The heights are measured
from the ground to the blade tip with the
engtne not running. These heights are ap- prox4mate and may vary dependtng upon soil condittons, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proxtmately 2-1/2" dunng the cool sea- son and to over 3" dunng hot months. For heakhier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in hetght should be mowed
twice. Make the first cut retatwely high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating pos_t_on. Gauge wheels then keep the deck in proper position to help prevent scalping _nmost terrain condi-
tions. NOTE: Adjust gauge wheels wt[h tractor
on a flat tevel surface.
1. Adjust mower to desIred cutting hetght (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower _ndesired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel tnappro- priate hole. Tighten secureiy
3. Repeat for all, _nstallJng gauge wheel in same adjustment hole.
d,._;-... "-_C_,._-.__''"
.',,' " . ?
-./o-
TO OPERATE MOWER ','our _ractor is equipped wtth an opera_or
presence sensing switch. Any attempt by [he operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally posiboned _nthe
seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolt_ng terrain or hills.
1. Select desired height of cut w_th at-
tachment f_fflever.
2 Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES Disengage attachment clutch control.
_kCAUTION: Do not operate the mower
w_[hout etther the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.
12
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged wil! shut off the engine unless ignition key is placed _nthe RQS "ON" position.
_ILWARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposltion the machine with the attachmen_ engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders wJll enter the mowing
area.
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignttton key cJockwlse
to engine "ON" position.
ROS "ON" Position Engine"ON" Position
(Normal Operating)
TO OPERATE ON HILLS
_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do
not drive across any slope, Use the slope guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift leverto 1st gear, En-
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal,
Make a!l turns slowly.
TO TRANSPORT
Raise attachment lift lever to its highest.
When pushing or towing your tractor,
ensure gearshift lever is in neutral posi- tion.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, ensure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
SERVICE REMINDER!HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine and mower, see the
Maintenance section of this manual.
NOTE" Service reminder runs when the ignition key is in any position but "STOP".
For accurate reading, be sure key remains in the "STOP" position when engine is not running.
13
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight od,
I. Check engine oil with tractor on level
ground.
2. Remove o{I flit cap/dipstick and wipe clean, reinsert the dipstick and screw
cap t_ght, wait for a few seconds, re- move and read oil level. If necessary,
add oil untiI "FULE mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the od wscos_ty chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline w_th a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve hfe). Do not mix oit
w_th gasoline. Purchase fuel _nquanta- ties that can be used w_thin 30 days to
ensure fuei freshness.
_CAUTION: W_pe off any spilled oil or fuel. Do not store, sp_}l or use gasoline
near an open flame. IMPORTANT: When operating tntemper-
atures below 32CF(OCC), use fresh, clean win[er grade gasoline to help ensure good cold weather starting.
CAUTION. Alcohol blended fuels (called gasohol or using ethanol or methanol) can
a_ract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system
of an engine wh_le in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional informatJon. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur,
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating positron, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged posit_on.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts, Do not
run starter continuously for more than fifteen seconds per minute. If the eng=ne does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the
choke position and retry. WARM WEATHER STARTING (50 c F/10 r C and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engtne and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING
(50 ° F/10 ° C and below)
7. When engine starts, leave throttle control In choke position unN engine
warms up and begins to run roughly.
Once rough running begtns, immedi- ately move the _hrottle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
* The attachments can also be used dur-
ing the eng{ne warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32°F) the carburetor fuel mixture may need to
be adlusted for best engine performance (see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual),
14
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowtng performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of thts
manual,
The left hand stde of mower should be used for trimming.
Drwe so that chpp_ngs are discharged onto the area that has already been cut, Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutttng,
When mowing large areas, start by
turning to the right so that clippings wi!t discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite dtrection making
left hand turns until finished.
,i
tf grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet,
Wet grass wtll plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to ensure better mow_ng performance and proper discharge of
matenal. Regulate ground speed by
selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
15
MAINTENANCE
SCHEDULE
C,heck er_ke Oper_hon
Tj
cA Cr_eck for Loo_e F_ter_er_
Cn_c_,eplace Mower Blad_s
t LLqDrqcat_Qr_ C_3.rt
0 Cr_eck Bat_erv L_vol
R
Clean Bakery and T_rrmnals ©lea_ Debri_ Off Steenng Pla[e
Gr_¢_. Transaxle Coohng Cr, eck Mov,_r Lo,'_[ness
C_eck V- Belts
Check En,q_ne Oil Lev_[ Change Entwine Oil !with oil f_!!er) I
Ch_n_e Enrqlr,_- Og (_vEtt_out OIl [liter 1
Clean Air Fillet
G Clean AFt Screen
I I_Sp_C.l [_uffta_'iS_._rk Arrester
iE Clean En£_ln_ CooJiI'_ClF_ns
Rep£ic¢ _park P_U_
_p_ce _lr F_lter Paper Cart[idge
Replace Fuel F=[ter
_EPOHEEAcH EVERY8 EVERY EVERY
USE HOUR_ HOUR5 HOURS
v" v" v" v'
v'
v"
,,, ,,
...... ,,,,,,L,
50
,_
_,,,'_
v'
............ _/"
EVERY EVERY BEFORE
lo0 SEASON STORAGE
HOURS
v"
v'
w"_.....
w": v"
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator
abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments wilt need to be made pe-
riodically to properly ma_nta{n your tractor.
At least once a season, check to see ff
you should make any of the adjustments described in the Service and Ad_ustmems
section of this manual.
At least once a year you should replace the spark plug, clean or replace a_r filter,
and check blades and belts for wear. A new spark plug and clean a_rfilter assure
proper a_r-fuet mixture and heip your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2, Check brake operation. 3, Checktire pressure.
4. Check operator presence and ROE systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_2",Spindle
Zerk
_#" Front Wheel
Beanng zerk
_'SAE 30 or I0w30 Motor Off
# General Purpose Grease
3 Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon beanngs.
Viscous lubricants wdl attract dust and dirt that will shorten the hfe of the self-lubricating
bearings, if you feel they must be lubricated, use only a dry, powdered graphite type lu-
bricant spanngly.
16
TRACTOR Always observe safety rules when per-
formrng any maintenance,
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
ievef, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" _nthe Service and Adlustments section of this manual),
TIRES
Maintain proper air pressure in afl tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect
control chemrcats which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
obiects and other hazards that may
cause tire damage, NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer, T_re sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Ensure operator presence and reverse
operation systems are working properly. If your tractor does not function as de-
scnbed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave,the seat
without first setting the parking brake should shut off the engine,
- When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" PositJon Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition sw_tch in the engine "ON" posi-
t_on and the attachment clutch engaged, any attempt by the operator to drive in
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to drive in
reverse should NOT shut off the engine,
BLADE CARE
For best results mower blades must be sharp. Replace worn, bent or damaged
blades. _1_CAUTION: Use only a replacement blade
approved bythe manufacturer of your tractor. Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor and void you r warranty,
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly,
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Center HoMe \ d'-.. , "_,._-'_
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger w=ll extend its life,
Keep battery and terminals clean.
Keep battery bolts tight,
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
Star
Blade "-_--_
17
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.
t, Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor,
2. R_nsethe batterywith plain water and dry.
3. Clean terminals and battery cable ends w_th wire brush until bnght.
4. Coat terminals with grease or petro- leum jelly.
5. Reinstall bakery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of th_s manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict coohng.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace _fneces-
sary The belts are not adjustable. Replace belts _fthey begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the od's SAE viscosity grade according to your expected operating temperature.
3AE VISCO3[YY GR_E_
NOTE: Although multi-viscosity o_ls (5W30, 10W30 etc.)_mprove starting in
cold weather, they will result in increased od consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running {ow on oil. Change the oil after every 50 hours of op- eration or at least once a year _fthe tractor
_snot used for 50 hours _n one year. Check the crankcase oil level before starting the engine and after each eight {8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All od must meet API service classificahon SG-SL.
Ensure tractor is on level surface. ÷ Oil will drain mere freely when warm.
Catch oll In a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing olf.
2. Removeyellow cap from end of dralnvalve and _nstaHthe drain tube onto the fitting.
Oil Drain Vaive
Locked ! _""_-L"_'_'. I Dra,n
Yellow Cap_
3. Unlock drain valve by pushing inward
shghtly and turning counterclockwise.
4. To open, put! out on the drain valve.
5, Afleroii has dralnedcompleteiy, close and
lock the drain valve by pushing reward
and turmng clockwise untd the p_n _s _n the locked position as shown.
6 Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with o_Ithrough oilNI dipstick
tube. Pour slowly, Do not overfill. For approximate capacity see "PRODUCT
SPECIFICATIONS" sect_onofthis manual.
8, Use gauge on oil fill capid_pstick for
checking level. For accurate reading, tighten dipshck cap securely onto the
tube before remowng dipstick. Keep oil at "FULl/' hne on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine o11filter every season
or every other oil change _fthe tractor is
used more than 1O0 hours In one year,
AIR FILTER Your engine will not run properly using
a dirty air filter. Service air cleaner more often under dusty conditions. See Eng=ne
Manual.
18
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers,
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean at a}l times,
Every 100 hours o_ operation (more often under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Ensure the ceofing shrouds are re=nsta[led.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug[s,_ at the beginning of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuet filter in position in iuel line with arrow pointing towards carburetor.
3. Ensure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
CLEANING
Clean engine, battery, seat, finish, etc. of all forergn matter,
, Clean debris from steering plate,
Debris can restrict clutch/brake pedal
shaft movement, causing belt slip and loss of dnve.
-_ CAUTION: Avoid all pinch points and movable parts
_-_ :-'-,_"/Clutch/brake pedal _ .__.,:.:
Clean ' '" °c ' :_' "
,',' top side s' _. '_:__//
o__4,Z/W_;J .... .',.... ,
Steering System, Dash, I _ Pinch I
Fender and Mower Not Shown I _ PointsJ
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor
unless the engine and transmission are covered to keep water out. Water in engine or transmission w_ll shorten the useful tile of
your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash
from tractor and mower.
19
DECK WASHOUT PORT
Your tractor's deck is equipped with a washout poe on its surface as part of its
deck wash system, tt should be utilized af- ter each use.
1. Drwe the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's
discharge chute _sdirected AWAY from your
house, garage, parked cars, etc. Remove
bagger chute or mulch cover tf attached.
2. Ensure the attachment clutch control is in the "DISENGAGED" posttlon, set the parking brake, and stop the engtne+
3, Thread the nozzle adapter (packaged
with your tractor's Operator's Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter arid push the adapter onto the
deck washout port at the left end of the mower deck. Release the lock collar to
lock the adapter on the nozzle.
9. Pull back the lock collar of the nozzle adapter to dtsconnect the adapter from
the nozzle washout port.
10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place
the attachment clutch control in the
'ENGAGED" position to remove excess
water and to help dry before putting the tractor away.
_WARNING: A broken or missing washout fitting could expose you or others to thrown
objects from contact with the blade.
Replace broken or missing washout fitting immediately, prior to using mower again.
Plug any holes in mower with bolts and Iocknuts.
IMPORTANT: Tug hose ensuring connec-
tion is secure.
5. Turn the water on.
6. White sitting +nthe operator's pos;tlon on the tractor, re-start the engine and
place the throttle lever nnthe Fast ",_" posttion.
IMPORTANT: Recheck the area making certain the area is clear.
7. Move the tractor's attachment clutch
control to the "ENGAGED" posit+on. Remain in the operator's position
w_th the cutting deck engaged until the dock ns cleaned.
8. Move the tractor's attachment clutch
control to the "DISENGAGED" posi- tron. Turn the _gn_tlon key to the STOP position to turn the tractor's engine off. Turn the water off.
2O
Loading...
+ 44 hidden pages