Craftsman 917289223, 917289221, 917289220 Owner’s Manual

Operator's Manual

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LAWN TRACTOR

21.0 HR* 42" Mower Electric Start

Automatic Transmission

Model No.

917.28922

• EspaSol, p. 33

This product has a low emission engine which operates differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before operating this equipment.

SEARS, ROEBUCK AND CO.,-HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.comtcraftsman *AsrataWtheeng_er=nu_=urer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

424690 Rev. 4

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ................................................. 9

Maintenance Schedule .......................... 16

Craftsman Riding Equipment Warranty:

Lawn Tractors, Garden Tractors, Zero Turn Riders

Maintenance .......................................... 16

Service and Adjustments ....................... 21

Storage .................................................. 27

Troubleshooting ................. .................... 28

Sears Service .......................... Back Cover

CRAFTSMAN TWO YEAR FULL WARRANTY

FOR TWO YEARS from the date of purchase, if any non-expendable part of this riding equipmentfails due to a defect in material or workmanship,visit www.craftsman.com or

call 1-800-659-5917 to arrange for free in-home repair. The frame and front axle will be repaired free of charge for five years from the date of

purchase if defective in material or workmanship.

In all cases, if repair proves impossible, the riding equipment will be replaced free of

charge with the same or an equivalent model.

The battery will be replaced free of charge for 90 days from the date of purchase if

defective in material or workmanship (our testing proves that itwill not hold a charge).

This warranty is void if this product is ever used while providing commercial services or if

rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty

coverage does NOT include:

• Expendable items that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or

failure to maintain the riding equipment according to the instructions contained in the

operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be con- taminated or oxidized (stale). In general, fuel should be used within 30 days of its

•purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_,DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

_!bWARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State

•of California to cause cancer and birthdefects or other reproductive harm.

_JLWARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

•before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Do not operate machine withoutthe entire

grass catcher, discharge guard, or other

safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before cleaning the machine, removing the grass catcher,

or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra carewhen loading or unloading the machine into a trailer or truck.

° Always wear eye protection when operat-

ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower, related inju- ries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter- weights.

• Keep machine free of grass , leaves or other debris build-up which can

touch hot exhaust / engine parts and burn. Do not allow the mower to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II, SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you

cannot back up the slope or if you feel uneasy on it, do not mow it.

, Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

• slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shiftto neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the ma- chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge

or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or backed

over by the machine.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV.TOWING

Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

Follow the manufacturer's recomm_ ;nda-

tion for weight limits for towed equipment

and towing on slopes. Never allow children or others in or on

towed equipment.

On slopes, the weight ofthe towed equip- ment may cause loss of traction and loss

of control.

Travel slowly and allow extra distance to

stop.

V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Neverstorethemachineorfuelcontainer

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill'containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth- ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be surethe

equipment is in safe working condition.

• Nevertamperwith safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrapthe blade or wear gloves, and use extra caution

when servicing them.

• Check brakeoperationfrequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off, They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and inthe watchful care of a responsible

adult other than the operator. Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not

across.

• Choose a low ground speed so that you willnot have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, dis- engage blades, shift into reverse and

back down slowly.

• Do not turnon slopes unless necessary, andthen,turnslowlyandgraduallydown-

hill,if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type (API-SG-SL):

Oil Capacity:

Spark Plug: Champion RC12YC

Ground Speed Forward: 0 - 5.5

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We have

competent, well-trained representatives and the proper tools to service or repair

this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor s equipped with

an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 ofthe California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

2.50 Gallons Unleaded Regular

SAE 30 (above 32°F) SAE 5W30 (below 32°F

W/Filter: 56 oz. W/O Filter: 48 oz.

(Gap: .030")

Reverse: 0 - 2.4

5 Amps Headlights

Min. CCA: 230 Case size: U1R

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase.

Your new Craftsmar_ product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no charg.e for parts and labor on all covered repa!rs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance

check.

• Fast help by phone - phone support from a Sears representative on products requiring in,home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the lifeof your new purchase

for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call.1-800-4-MY-HOME®

Keys

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. Toensure safe and proper operation of your tractor allparts and hardware you assemble must be tightened securely. Use the correct toolsas

necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge

CHECK BA'I-FERY

1. Liftseat pan to raised position. NOTE: If this batteryisput intoservice after month and year indicated on label (label

located between terminals) charge battery

forminimum of one hourat 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

When right or left hand is mentioned in this

manual, itmeanswhenyou areintheoperating

Seat

Label

position(seated behind the steeringwheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dashed lines on all four panels

of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

TO ADJUST SEAT

Grasp adjustment handle (A) and pull up,

slide seat to desired position and release

Terminal

adjustment handle.

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

_WARNING: Before starting, read,

understand and follow all instructionsin the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmission disengaged position"(See "TO TRANS- PORT' inOperationsectionofthismanual).

4. Roll tractor forward off skid.

5.Remove banding holding the deflector shield up against tractor.

Continue with the instructionsthat follow. CHECK TIRE PRESSURE

The tires on yourtractorwere overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEE

MOWER" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man-

ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your tractor,

check to see that the brake is operating

properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this

manual.

_'CHECKLIST

Beforeyouoperateyournewtractor,wewishto ensurethatyou receivethe bestperformance and satisfaction from this Quality Product.

Please review the followingchecklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged.

,/Seat isadjustedcomfortablyandtightened

securely.

,/All tires are properly inflated. (For ship-

pingpurposes,the tireswere overinflated at the factory).

,/Besure mowerdeckisproperlyleveledside-

to-side/front-to.rearforbest cuttingresults.

(Tiresmustbeproperlyinflatedforleveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See thatall connectionsare

stillsecureandwiresare properlyclamped.

,/Before drivingtractor,be sure freewheel

control is in "transmission engaged"

pos tion (see "TO TRANSPORT" in the Operation sectionof this manual).

While learninghowtouseyourtractor,payex- tra attentiontothe following importantitems:

4 Engine oil is at proper level. ,/Fuel tank isfilled withfresh, clean, regular

unleaded gasoline.

,/ Become familiar with all controls, their

locationandfunction.Operatethem before you start the engine.

,/Be sure brake system is insafe operating

condition.

`/Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and Maintenance sections in this manual).

,/It isimportanttopurgethetransmissionbefore

operatingyourtractorfor the firsttime: Fol- lowproperstartingandtransmissionpurging

instructions(See'q'O STARTENGINE" and

"PURGETRANSMISSION"inthe Operation

sectionofthismanual).

These symbols may appear on yourtractor or inliterature supplied with the product, Learn and understand their meaning.

R N H L I\1 "e

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

i.ml

IGNmON SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

UGHTS ON FUEL BATTERY REVERSE

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

(Automatic Models only)

Failure to follow instructions

could result in serious inj_ or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury and/or property damage.

OPERATION

FREE WHEEL

FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazardwhich,ifnotavoided,

will resultin death or serious injury. WARNING indicatesa hazardwhich,ifnotavoided,

could result in death or serious Injury. CAUTION indicatesa hazardwhich,ifnotavoided,

mightresult in minoror moderate injury. CAUTIONwhenusedwithout thealertsymbol,

indicatesa situationthatcould resultin damage

to the tractorand/or engine,

if not avoided, could result in death, serious Injury

:_1_, HOT SURFACES indicates a hazard which,

and/or property damage.

._ RRE indicatesa hazardwhich,ifnotavoided,

could result in death, serious injury and/or propertydamage,

CRUISE CONTROL

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER UFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor.

(B) CLUTCH/BRAKE PEDAL- Used for

declutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACH MENT CLUTCH LEVER. Used

to engage the mower blades, orother attach-

ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) MOTION CONTROL LEVER -Selects the speed and direction of tractor.

(M) FREEWHEEL CONTROL- Disengages transmission for pushing or slowly towing

the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running,any attempt bythe operatortoleave

theseat withoutfirstsettingtheparkingbrake willshut off the engine.

1. Depress clutch/brake pedal (B) all the

way down and hold.

2. Pull parkingbrake lever (C) upand hold,

release pressurefrom clutch/brakepedal (B),then releaseparkingbrakelever.Ped,

al shouldremain inbrake position. Make sureparkingbrakewillholdtractorsecure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch clutch lever to disengaged position

I) Attachment _ ) Disengaged

Clutch Position Engage Position

• Move motion control lever (J) to neutral

position.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control be- tween half and full speed (fast) position, be-

fore stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove keywhen

leaving tractor to prevent unauthorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown- ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_IbCAUTION: Always stop tractor com-

pletely, as described above, and set parking brake before leaving the operator's position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal (B) all the way down.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast)reducesengine'soperatingefficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjustedwhen

they are slightlyoffthe groundwhen mower

is at the desired cutting height inoperating position.Gauge wheels then keep the deck

in proper position to help prevent scalping in mostterrain conditions.

NOTE: Adjust gauge wheels with tractor on a fiat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this sectionof manual).

2. With mower indesired heightofcut posi-

tion,gauge wheels shouldbeassembled

sothey are slightlyoffthe ground. Install gauge wheel inappropriate hole.Tighten

securely.

3. Repeat for all, installinggauge wheel in

same adjustment hole.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate

and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool

season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice.

Make the first cut relatively high; the sec-

ond to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine, You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel inthe reversedirection with the attachment clutchengaged willshut

off the engine unless ignitionkey is placed in the ROS "ON" position.

_WARNING: Backing up with the at- tachment clutch engaged while mowing is

stronglydiscouraged.Turningthe ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides itis necessaryto

repositionthe machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other

bystanders will enter the mowing area.

1. Move motion control lever to neutral position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When useofthe ROS isnolongerneeded, turn the ignition key clockwise to engine "ON" position.

IMPORTANT: The motion control leverdoes notreturntoneutral position when theclutch/

brake pedal is depressed.

• Torestart movement, slowlyrelease park-

ing brake and clutch/brake pedal.

• Slowly move motioncontrollever toslow-

est setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pullfreewheel controloutand intotheslot and releaseso itisheldinthe disengaged

position.

• Do not push or tow tractor at more than

two (2) MPR.

• Tore-engagetransmission, reverse above

procedure.

TRANSMISSION ENGAGED

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position

and engage parking brake.

• Move motion control leverto neutral posi-

tion.

TRANSMISSION DISENGAGED

NOTE: Toprotect hood from damage when transportingyourtractorona truckor atrailer,

be surehoodisclosedandsecured totractor. Use an appropriate means of tying hoodto

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while ona slope, is dangerous. Tires

can lose tractionwiththe groundand cause

you to lose controlof your tractor.

3 /

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engineinyourtractor hasbeen shipped,

fromthe factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsertthe dipstickandscrew cap tight,wait for afew seconds, remove and

read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should change oilfor easier starting (See the oil

viscositychart inthe Maintenance section

of this manual).

• Tochangeengineoil,seethe Maintenance section in this manual.

ADD GASOLINE

• Fillfuel tankto bottom offiller neck. Do not overfill. Usefresh, clean, regular unleaded

gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an

open flame. IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids dudng storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Usefresh fuel next season. See Storage Instructions for additional information. Neveruseengine

orcarburetor c eaner products inthe fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

7. When enginestarts, leavethrottle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the

throttle controlto the fast position. Engine

warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows:

1. Be sure the tractor is on level ground.

2. Placethe motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. AIIowone minutefortransmissionto warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual).

PURGE TRANSMISSION

_CAUTION: Never engage or disengage freewheel lever while the engine Is running.

Toensure proper operation and performance,

itis recommended that the transmission be purged before operating tractor for the fimt

time.This procedurewillremove anytrapped

air insidethe transmissionwhich may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removalfor service or replacement, itshouldbe purgedafterreinstallationbefore operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parkingbrake set.

2. Disengage transmission by placing

freewheel controlindisengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine.

After the engine isrunning, movethrottle control to slow position. With motion

control lever in neutral position, slowly

disengage clutch/brake pedal.

_CAUTION: At any time, during step 4, there may be movementofthe drivewheels.

4. Move motioncontrol leverto fullforward

position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

5. Move motion control lever to neutral position.Shutoff engine and set parking

brake.

6. Engage transmission by placing free- wheel control in engaged position (See 'q'O TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. Afterthe engine isrunning,movethrottle

controlto half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/brake pedal,

8. Slowlymovemotioncontrolleverforward, after the tractor moves approximately

five (5)feet, slowly move motioncontrol

leverto reverseposition.After thetractor moves approximatelyfive (5) feet return

the motion control lever to the neutral

position.Repeat this procedure with the motioncontrol lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled forbest mowing performance. See "TO LEVEL

MOWER HOUSING" inthe Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drivesothat clippingsare discharged onto the area that has alreadybeen cut. Have

the cutarea to the rightofthe tractor. This will result in a more even distribution of

clippingsand more uniform cutting.

• When mowinglarge areas, startbyturning

to the rightsothat clippingswill discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns untilfinished.

f •

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make

firstcut relatively high;the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to ensure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the

mowercutting performance as well as the qualityof cut desired.

• When operating attachments, select a groundspeed that willsuitthe terrain and

give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

Check Brake Operation

T Check Tire Pressure

RCheckOperator Presence& ROSSystems

A Check for Loose Fasteners C Check/Replace Mower Blades

BEFORE

EACH

USE

Iv" is"

v' v"

EVERY EVERY EVERY EVERY EVERY BEFORE

8 25 50 100 SEASON STORAGE

HOURS HOURS HOURS HOURS

T Lubrication Chart

0 Check Batten,/Level

R Clean Battery and Terminals

Check Transaxle Cooling Check Mower Levelness

Check V-Belts

Check En,qine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oiJfilter)

Clean Air Filter Clean Air Screen

Inspect Muffler/Spark Arrester Replac e Oil Filter (If equipped) Clean En_line Coolin_l Fins Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

•v' •v"

GENERAL RECOMMENDATIONS

The warranty onthis tractor does not cover itemsthat have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed inthis manual.

Some adjustments will need to be made pe-

riodicallyto properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section ofthis manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean airfilter ensure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1, Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

v', v'

I/,._ V"

V'1,2 •If

_.2

V'2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

LUBRICATION CHART

O Spindle

Zerk _

_:;_;::=:_:":;::"::;::;:;'_V_ FrontWheel

(_ Front Wheel ,_ Bearing zerk_

_,'-_---',,' _ Engine

(_ Steering -_ L_ Sector Gear

Teeth

(DGeneral Purpose Grease

(_Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants will attract dust and dirt thatwillshortenthe lifeofthe self-lubricating

bearings. Ifyoufeelthey mustbe lubricated,

use only a dry, powdered graphite type !u- bricant sparingly.

l_ Spindle

,_Zerk

Bearingzerk

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual). TIRES

• Maintain proper air pressure in all tires

(See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at- tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• Whenthe engine is running w_htheignition

switch in the engine "ON" _osition and the attachment clutch engaged, any attempt

by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut off the engine.

BLADE CARE Forbest resultsmower blades must besharp. Replace worn, bent or damaged blades.

CAUTION: Use only a replacement

blade approved bythe manufacturer ofyour

tractor. Using a blade not approved by the

manufacturer of your tractor is hazardous, cauld damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heaw cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

STAR

CENTER HOLE

BLADE BOLT (SPECIAL)_f" ASSEMBLY

MANDREL

ROS "ON" Position Engine "ON" Position

(Normal Operating)

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

Keep battery bolts tight. Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should

be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans-

mission is hot. To prevent possible damage

to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspectcoolingfinsfordirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever

leak or require servicing, contact your nearest

Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.)improvestartingin coldweather,

they willresult in increased oil consumption when used above 32°1-, Check your engine

oil level more frequently to avoid possible enginedamage from running low on oil.

Change the oilafterevery 50 hoursofopera- tion or at least once a year if the tractor is

not used for 50 hours in one year. Check the crankcase oillevel beforestarting

the engine and after each eight (8) hoursof operation. Tighten oil fill cap/dipstick se-

curely each time you check the oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classificationSG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm,

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful notto allow dirt to enter the engine when

changing oil.

2. Slideoildrainextensionfrom the docking

position on the engine blower housing and extend outward from engine.

DoOCk!ng

sKIOR

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

6. Refill engine with oil through oilfill dipstick tube. Pour slowly. Do not overfill. For ap-

proximate capacity see "PRODUCT SP- ECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at "FULE' line on dipstick. Tighten cap onto the tube securely when finished.

Oil Drain

Extension

AIR FILTER Yourengine willnot run properly using a dirty

airfilter. Replace pre-cleaner after every 25 hoursof operationor every season. Service papercartridgeevery 100 hoursofoperation

or every season, whichever occursfirst. Service air cleaner more often under dusty conditions.

1. Pullupon airflltercover handleand rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris

from falling into carburetor.

_ Cartridge

Pre-cleaner __\'_

_ _Slots

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge

firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down

on handle to close. IMPORTANT; Petroleum solvents, such as kerosene, are net to be used to clean the

cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM Debris may clog the engine's air cooling

system. Remove blower housing and clean

area shown to prevent overheating and engine damage.

Air Scree Clean out chaff

r_ and debris

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S)

Replace spark plug(s) atthe beginningof each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in"P RODUCT

SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob,

structing fuel flow to carburetor, replacement is required,

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediatelywipe up anyspilled gasoline.

amp

CLEANING

• Clean engine, battery, seat, finish, etc. of

all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

wax

not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine

or transmission will shorten the useful life of your tractor, Use compressed air or a leaf

blower to remove grass, leaves and trash

from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a washout port on its surface as part of its

deck wash system. It should be utilized af-

ter each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute isdirected AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutchcontrol is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the

deck washout port at the left end ofthe mower deck. Release the lock collar to

lock the adapter on the nozzle.

9. Pull back the lock collar of the nozzle

adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer-

ably a concrete or paved area. Place

the attachment clutch control in the

"ENGAGED" position to remove excess

water and to help dry before putting the tractor away.

_WARNING: A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iocknuts.

Nozzle

Ada

Washout Port

IMPORTANT: Tug hose ensuring connec-

tionis secure.

5. Turn the water on.

6. While sitting in the operator's .position on the tractor, re-start the eng=ne and

place the throttle lever inthe Fast ",_" position.

IMPORTANT: Recheck the area making certainthe area is clear.

7. Move the tractor's attachment clutch control to the "ENGAGED" position.

Remain in the operator's position with the cutting deck engaged untilthe

deck is cleaned.

8. Move the tractor's attachment clutch control to the "DISENGAGED" posi- tion. Turn the ignition key to the STOP

positionto turn the tractor's engine off.

Turnthe water off.

+ 44 hidden pages

Craftsman 917289223, 917289221, 917289220 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual