Craftsman 917289180 Owner’s Manual

Operator's Manual

LAWN TRACTO

19.5 HP,*42" Mower Electric Start

Automatic Transmission

Model No.

917.28918

• Espa6ol, p. 33

This product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www_sears.com/craftsman "As rated by lhe engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

429585

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ................................................... 11

Maintenance Schedule .......................... 18

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years from the date of purchase

Maintenance .............................................. 18

Service and Adjustments ....................... 22

Storage .................................................. 28

Troubleshooting ..................................... 29

Sears Service .......................... Rack Cover

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

o Standard maintenance servicing, oil changes, or tune-ups_ o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

, Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine,

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery, warranty coverage is void if this product is ever used for commercial or rental purposes.

This warranty applies only while this product is within the United States° This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death,

_WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hilt in neutral, you may lose control of the tractor,

_WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth

defects or other reproductive harm. _WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm. Wash hands after handling.

!. GENERAL OPERATION

• Read, understand,and follow all instruc-

tions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

° Do notoperate machinewithoutthe entire

grass catcher, discharge guard, or other safety devices in place and working.

. Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

. Operate machineonly in daylightorgood

artificial light.

. Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operat-

ing machine.

. Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related inju- ries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

. Follow the manufacturer's recommen-

dation for wheel weights or counter- weights.

. Keep machine free of grass , leaves

or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow

leaves or other debris which can cause build-up to occur, Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

!1.SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution, if you cannot back up the slope or if you feel uneasy

on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose alow ground speed so that you

will not have to stop or shift while on the slope_

• Do not mow on wet grass.Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill

o Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage the blades and proceed slowly straight

down the slope.

. Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers or other attach ments; they can affect the stability of the ma- chine. Do no use on steep slopes.

° Do not try to stabilize the machine by

putting your foot on the ground.

. Do not mow near dfop-offs, ditches, or

embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in.

I!1. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity° Never assume

that children will remain where you last saw them.

- Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off° They may fall off and be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or backed

over by the machine.

, Never allow children to operate the ma-

chine,

° Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

o Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment and towing on slopes.

, Never allow children or others in or on

towed equipment.

• Onslopes, theweight ofthetowed equip- ment may cause loss of traction and loss

of control.

, Travel slowly and allow extra distance to

stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damp age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive. . Extinguish all cigarettes, cigars, pipes,

and other sources of ignition°

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuelcontainer where there is an open flame, spark, or

pilot light such as on a water heater or other appliances,

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• iffuelis spilledon clothing, change cloth- ing immediately.

. Never overfill fueltank. Replace gas cap

and tighten securely.

GENERAL SERVlCE . Never operate machine in a closed area°

• Keep all nuts and boltstight to be surethe

equipment is in safe working condition.

° Nevertamperwithsafetydeviceso Check

their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing°

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary,

before restarting.

. Never make any adjustments or repairs

with the engine running.

° Checkgrass catchercomponentsandthe

discharge guard frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp.Wrap the blade or wear gloves, and use extra caution when servicing them.

° Checkbrake operation frequently. Adjust

and service as required.

• Maintain or replace safetyand instruction labels, as necessary°

° Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area,

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be

seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

° Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, dis- engage blades, shift into reverse and

back down slowly.

• Do notturn on slopes unless necessary, and then, turn slowly and gradually down-

hill, if possible_

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.5 Gallons

and Type: Unleaded Regular Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W30 (below 32°F

Oil Capacity: W/Filter: 56 oz,

W/O Filter: 48 ozo

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 5.2 mph

Reverse: 2°9 mph

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min, CCA: 230

Case size: UIR

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give youthe best

possible dependability and performance. Should you experience any problem you can-

not easily remedy, please contact a Sears or

other qualified service center. We have com-

petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFE]-'{ RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. ° Follow a regular schedule in maintaining,

caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained in effective working order by

the operator,

tnthe state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands_ A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase,

Your new Craftsman@ product is designed

and manufactured for years of dependable operation° But like all products, it may require repair from time to time. That's when having

a Repair Protection Agreement can save you money and aggravation,

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense°

Here's what's included in the Agreement:

• Expert service by our I2,000 profesional repair specialists,

Unlimited service and no charge for parts

and labor on all covered repairs,

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off

regular price of preventive maintenance check,

Fast help by phone - phone support from a Sears representative on products

requiring in-home repair, plus convenient

repair scheduling,

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement todayl Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional #Tstallation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4.MY.HOME®

Steering

Wheel Insert

Steering Wheel

Adapter

Steering Wheel

Steering

Wheel

Steering Boot

Seat

(1) Large

Flat Washer

(1) Hex Bolt

(1) Lock Washer

Steering Extension

Shaft

(1) Seat

1111

Key(s)

(1) Washer

(1) Hex Bolt

Slope Sheet

(t) Oil Drain Tube For Future Use

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes, To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely_ Use the correct tools as

necessary to ensure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier° Standard wrench sizes are listed,

(1) 5/16" wrench (2) 7/I 6" wrenches

(2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this manual, itmeanswhen you are intheoperating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton° Remove end panels and lay

side panels flaL

• Check for any additional loose parts or cartons and remover

Utility knife

Tire pressure gauge

Pliers

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1, Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is

located between terminals) charge battery for minimum of one hour at6q 0 ampso (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and cable installation see "REP LACING BATTERY" in the "Service

and Adjustments" section in this manual°

Label

TO INSTALL STEERING WHEEL ASSEMBLE EXTENSION SHAFT & BOOT

1_ Slide extension shaftonto lower steering

shaft.

2. Place tabs of steering boot overtab slots in dash and push down to secure.

INSTALL STEERING WHEEL

1. Position front wheels of the tractor so they are pointing straight forward°

2. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

3. Position steeringwheel so cross bars are

horizontal (left to right) and slide inside boot and onto adapter.

4, Assemble large flat washer, lock washer,

hex bolt and tighten securely.

5. Snap steering wheel insert into center of steering wheel.

6. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

_'_ Washer

Large Flat

Steering Wheel

Steering

Tab

INSTALL SEAT I. Remove bolt and flat washer securing

seat to cardboard packing and set aside for assembly of seat to tractor. Remove the cardboard packing and discard°

2, Connect switch to seat.

3. Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.

NOTE: You m_,y now roll your tractor off the skid° Follow the instructions below to remove

the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects°

Seat switch

Slot

4. Push down on seat to engage pads in

5, Raise seat and tighten bolt securely, 6, Remove tape and discard.

7. Lower seat into operating position and

Slot

Pad.,._

Flat washer

Wiring harness

slots and pu IIseat towards rear of tractor,

sit on seat. Press clutch/brake pedal all

the way down. Ifoperating position is not

comfortable, adjust seat,

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position,

2. Release parking brake by depressing

brake pedal.

3o Place freewheel control in disengaged

position to disengage transmission (See "TO TRANSPORT' inthe Operation sec- tion of this manual),

4. Roll tractor forward off skid. 5, Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE The tires on your tractor were overinflated at

the factory for shipping purposes. Correct tire pressure is important for best cutting

performance. , Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

pan

Bolt Tab

TO ADJUST SEAT

Grasp adjustment handle and pull up, slide

seat to desired position and release adjust-

ment handle..

Ad}ustment

handle

CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing

motion and mower blade drive belts in the Service and Adjustments section ofthis man-

ual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating p rep-

erly, See"TO CHECK BRAKE" in the Service and Adjustments section of this manual

_'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

J" All assembly instructions have been

completed. Vf No remaining loose parts in carton. J" Battery is properly prepared and

charged. v/" Seat is adjusted comfortably and tight-

ened securely. J' All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory). J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

V_"Check mower and drive belts, Be sure

they are routed properly around pulleys

and inside all belt keepers°

i/" Check wiring. See that all connections

are still secure and wires are properly

clamped°

_" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay ex-

tra attention to the fo!!owing important items:

Engine oil is at proper level.

_/' Fueltank is filled with fresh, clean, regular

unleaded gasoline.

ef Become familiar with all controls, their

location and function. Operate them before you start the engine,

J" Be sure brake system is in safe operating

condition.

J' Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual),

t 0

These symbols may appear on your tractor or in literature supplied with the product. Learn

and understand their meaning.

R N H L

REVERSE NEUTRAL HIGH LOW

CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START

OPERATION

SYSTEM (ROS)

;[; .i,

LIGHTS ON

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result indeath, serious injury

and/or property damage.

FUEL BATTERY

FREE WHEEL

REVERSE FORWARD

PARKING BRAKE MOWER HEIGHT

MOWER LIFT

;J;

CRUISE CONTROL CLUTCH/BRAKE

PEDAL

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result tn death or sertous Injury.

CAUTION indicates a hazard whioll, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious Injury and/or

property damage.

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference_

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

merits mounted to your tractor. (B) CLUTCH/BRAKE PEDAL- Used for

dectutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed°

(E) ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse. (H) LIGHT SWITCH -PJrns the headlights

on and off.

(J) MOTION CONTROL LEVER -Selects

the speed and direction of tractor.

(M) FREEWHEELCONTROL- Disengages

transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch, When engine is

running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure fro m clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Make sure parking brake will hold tractor secure_

STOPPING

MOWER BLADES-

• To stop mower blades, move attachment

clutch clutch lever to disengaged position

• Move motion control lever (J) to neutral position.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control be- tween half and full speed (fast) position, be-

fore stopping, may cause engine to "backfire". . Turn ignition key (F) to "STOP" position

and remove key, Always remove keywhen leaving tractor to prevent unauthorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown- ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas_

_CAUTION: Always stop tractor com- pletely, as described above, and set parking

brake before leaving the operator's position.

(r_'l) Engaged

FrUition

GROUND DRIVE " To stop ground drive, depress clutch/brake

pedal (B) all the way down°

(r_) Disengaged

Position

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency_

• Ful! speed (fast) offers the best mower performance_

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake,

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating

position, Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE; Adjust gauge wheels with tractor on

a flat level surface°

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2, With mower in desired height of cut posi-

tion, gauge wheels should be assembled so they are slightly off the ground, Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in same adjustment hole.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4", The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to approxi- mately 2-1/2" during the cool season and

to over 3" during hot months. For healthier

and better looking lawns, mow often and after moderate growth.

, For best cutting performance, grass over

6 inches in height should be mowedtwice. Make the first cut relatively high; the sec-

ond to desired height.

TO OPERATE ON HILLS _WARNING: Do not drive up or down hills

with slopes greater than 15" and do not drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

° Avoid stopping or changing speed on

hills,

• if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position

and engage parking brake.

• Move motion control leverto neutral posi_

tion.

IMPORTANT: The motion control lever does not return to neutral position when the clutch/

brake pedal is depressed.

• To restart movement, slowly release park- ing brakeand clutch/brake pedal,

• Slowly move motion control lever to slow- est setting.

• Make all turns slowly.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS), Any attempt by

the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position°

,_WARNtNG: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged.'li_rning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged, Do not mow in reverse unless absolutely necessary,

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area,

1. Move motion control lever to neutral position,

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing°

4. Slowly move motion control lever to reverse (R) position to start movemenL

5. When useofthe ROSisno Iongerneeded, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO STOP MOWER BLADES Disengage attachment clutch control.

_CAUTION: Do not operate the mowerwith- out either the entire grass catcher, on mowers

so equipped, orthe deflector shield (S) in place,

TO TRANSPORT When pushing or towing your tractor, be sure to

disengage transmission by placing freewheel control in freewheeling position. Free wheel

control is located atthe rear drawbar oftracton

• Raise attachment lift to highest position with attachment lift control.

• Move motion control lever to neutral posi- tion,

, Pull freewheel control out until the free

wheel control rod locks inextended position,

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure,

NOTE: Freewheel control will automatically

disengage when the brake/clutch pedal is depressed,

TRANSMISSION ENGAGED

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the

operator to leave the seat with the engine running and the attachment clutch engaged

will shut off the engine, You must remain fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting offwhen operating your equipment on rough,

rolling terrain or hills° I_ Select desired height of cut with attach-

ment lift lever°

2o Start mower blades by engaging attach-

ment clutch control

TRANSMISSION DISENGAGED

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tracton Use an appropriate means of tying hood to tractor (rope, cord, etc,).

TOWING CARTS AND ATTACHMENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing° Too heavy of a load, while on a slope, is dangerous, Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped,

from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and read oil level, If necessary, add oil until

"FULf2 mark on dipstick is reached. Do not overfill,

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual),

• To change engine oil, see the Maintenance

section in this manual°

ADD GASOLINE , Fill fuel tank to bottom offilier neck. Do not

overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase car-

bon and lead oxide deposits and reduce valve life) oDo not mix oilwith gasoline° Pur- chase fuel in quantities that can be used within 30 days to ensure fuel freshness.

,&CAUTION: Wipe off any spilled oil or fuel,

Do not store, spi!l or use gasoline near an open flame, IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids d uring storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position_

2. Siton seat in operating position, depress clutchlbrake pedal and set parking brake,

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position,

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute, If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING

(50 ° F / 10 C° and above)

7. When engine starts, move the throttle control to the fast position.

. The attachments and ground drive can

now be used. Ifthe engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING

(50 ° F / 10 C° and below)

7, When engine starts, leave throttle control

in choke position until engine warms up and begins to run roughly. Once rough

running begins, immediately move the throttle control to the fast position. Engine

warm-up may take from several seconds

to several minutes (the colder the tern-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as follows:

1o Be sure the tractor is on level ground.

2o Place the motion control lever in neutral,

Release the parking brake and let the clutch/brake slowly return to operating

position°

3, Allow one minute for transmission to

warm upo This can be done during the engine warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F/0 C°)

the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBURETOR"in the Service and Adjustments section of this manual).

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming,

. Drive so that clippings are discharged onto

the area that has already been cut. Have

the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge

away from shrubs, fences, driveways, etc, After one or two rounds, mow in the

opposite direction making left hand turns until finished,

° If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

. Do not mow grass when it is wet, Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle when mowing to ensure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough speed to give the

mower cutting performance as well as the

quality of cut desired,

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment

being used,

MAINTENANCE BEFOR_ EVERY _VERY _VERY EVERY EVERY B_FOR_

SCHEDULE EACH 8 2.5 50 100 SEASON STORAGE

,,iiii,ll_U, ,........... . . :

Check Brake Operation .................. _ ,

Check Tire Pressure _ _ ......... '.........

_ Check Dperat0 r Prese nce & ROS Systems _

ueE .ouRs .ouRs HOURS .OURS

A Check {or Loose Fasteners ......................._' $_

C CheckJReplace Mower B!.a.des _

T Lubrication Chart SJ ............. _

0 Check Battery Level ,,,

a Clean Satiety and Terminals

Check Mower Levelness ......................._ "

Check V-Belts

Check En_!ee Oil Level ................ $f

Change Engine Oil (with oil filter) _.: ........ _ "

Change Engine Oil (without 05Ifiller) ................. '""'_'i"i'=" '..... 6/'

.....................=............. : ......

C,eao ,........

G Clean A{r Screen : 6/'_ .........

! Inspect Muffler/Spark Arrestor

N Rep!_ce o!! F!!ter(!tequipped) 6_,_

Replace Spark p!ug .................... Vs 6,#" ........

Replace Air Fitter Paper Cartridge .........................,,,,,,,i,,,,,_#'_,, ' ....

Replace Fuel Filler ,,,$f .............

_t_ _=_ _ _u_p_d w_- _t_rm_4_o bal_p_ ¸,

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence° To receive full value from the warranty, operator must maintain

tractor as instructed in this manual, Some adjustments will need to be made pe-

riodically to properly maintain your tractor. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual°

• At leastonce ayearyou should replacethe

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter ensure proper

aiFfuet mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level_

2. Check brake operation, 3_ Check tire pressure.

4, Check operator presence and

ROS systems for proper operation.

5_ Check for loose fasteners,,

(_)Front Wheel , _._'i _"_ Wheel

Bearing z_ _-'_ I _... Bearing zerk

O Steedn_"_" __ "_ (_ Engine

Teeth j,,_

(_)General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings_

Viscous lubricants wilt attract dust and dirt that will shorten the fife of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

LUBRICATION CHART

(_ Spindle--,,q_F---(_ Spindle Zerk _:._,J_'] Zerk

TRACTOR Always observe safety rules when performing

any maintenance,

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments

section of this manual)_ TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSi).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seat tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion° OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly, tf your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disem gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt

by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the at- tachment clutch is engaged, any attempt

by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper- ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running wkh the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt

by the operator to drive in reverse should

shut off the engine.

, When the engine is running with the ignition

switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

_h,CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor. Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty, BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth,

2. Remove blade bolt by turning counter- clockwise°

3. Install new blade with stamped "GRASS SIDE" facing the ground,

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly,

4o Install and tighten blade bolt securely

(45-55 Ft, Lbs, torque).

IMPORTANT: Special blade bolt is heat

treated,

Mandrel Assembly

ROS "ON" Position

Engine "ON" Position (Normal OperaLing)

Center Hole

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

san7, The belts are not adjustable, Replace belts if they begin to slip from wear.

BATTERY "Yourtractor has a battery charging system

which is sufficient for normal use, However, periodic charging of the battery with an au-

tomotive charger will extend its life.

• Keep batten/and terminals clean°

- Keep battery bolts tight.

- Keep small vent holes open. ° Recharge at 6-10 amperes for 1 hour. NOTE: The original battery on your tractor is maintenance free. Do not attempt to open or

remove caps or covers° Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals

can cause the battery to "leak" power.

Io Disconnect BLACK battery cable firstthen

RED battery cable and remove battery

from tractor.

2, Rinse the batterywith plain water and dry,

3. Clean terminals and battery cable ends with wire brush until bright.

4, Coat terminals with grease or petroleum

jelly,

5o Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE The transaxle was sealed at the factory and

fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL Select the

oil's SAE viscosity grade according to your expected operating temperature,

SAE VISCOSITY GRADES

• i

TEMPERA3'URE R/_I,_GEANT|CIPATED BEFORE NEXT OIL CHA{_GF_

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting incold weather, they wilt result in increased oil consumption when used above 32°E Check your engine

oil level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 50 hours of opera- tion or at least once a year if the tractor is

not used for 50 hours in one year.

Check the crankcase oil level befo re starting

the engine and after each eight (8) hours of

operation. Tighten oil fill cap/dipstick securely

each time you check the oil level,

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change, All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface. , Oil will drain more freely when warm..

, Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Removeyellowcapfromend ofdrainvalve and install the drain tube onto the fitting.

Oil Drain Valve

Closed _ and _..J_tz'%"- J[. ""

Locked J _2'/f_ J Position ___-._Z_

'4/-" '3/ -' Drain

Yellow Cap _ Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and

lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown,

6. Remove the drain tube and replace the cap onto the end of the drain valve,

7. Refill engine with oilthrough oil filldipstick tube. Pour slowly_ Do not overfill. For approximate capacity see "PRODUCT

SPECIFICATIO NS"section ofthis manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push down firmly into place before removing. Keep oi! up to, but not over, the "FULI_

line on dipstick. Push dipstick down firmly into the tube when finishe&

ENGINE OIL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used

more than 100 hours in one year°

+ 44 hidden pages

Craftsman 917289180 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual