Craftsman 917289140 Owner’s Manual

Operator's Manual

CRRFTSMRH°

LAWN TRACTO

21.0 HR* 46" Mower Electric Start

Automatic Transmission

Model No.

917.28914

• EspaSol, p. 33

03131

This product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

434613 Rev. 1

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ................................................. 9

Maintenance .......................................... 16

Service and Adjustments ....................... 21

Storage .................................................. 27

Troubleshooting ..................................... 28

Sears Service ......................... Back Cover

Maintenance Schedule .......................... 16

Craftsman Riding Equipment Warranty: Lawn Tractors, Garden Tractors, Zero Turn Riders

CRAFTSMAN TWO YEAR FULL WARRANTY FOR TWO YEARS from the date of purchase, if any non-expendable part of this riding

equipment fails due to a defect in material or workmanship, visit www.craftsman.com or call 1-800-659-5917 to arrange for free in-home repair.

The frame and front axle will be repaired free of charge for five years from the date of purchase if defective in material or workmanship.

In all cases, if repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

The battery will be replaced free of charge for 90 days from the date of purchase if defective in material or workmanship (our testing proves that it will not hold a charge).

This warranty is void if this product is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

* Expendable items that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. * Standard maintenance servicing, oil changes, or tune-ups. * Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

* Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance. * Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine. * Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or

failure to maintain the riding equipment according to the instructions contained in the

operator's manual. * Engine (fuel system) cleaning or repairs caused by fuel determined to be con-

taminated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date. * Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_IkDANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

I_IIWARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

_IbWARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_IbWARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of Californiato cause cancer and birth defects or other reproductive harm.

_IIWARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known tothe State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do notoperate machine withoutthe entire grass catcher, discharge chute, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIwayswear eye protection when operat- ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass , leaves or other debris build-up which can

touch hot exhaust / engine parts and

burn. Do not allow the mower to plow leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

Ii. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the ma- chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in.

Ii1. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Followthemanufacturer'srecommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, theweightofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Never storethe machine orfuel container where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fueltank. Replace gas cap

and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be sure the

equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de- bris. Allow machineto cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrass catcher components andthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrapthe blade or wear gloves, and use extra caution

when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mowin reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or backed

over by the machine.

• Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, dis- engage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually down- hill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 3 Gallons and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)

APFSG-SL): SAE 5W30 (below 32°F '

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0- 5.2

Reverse: 0- 2.9

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact aSears

or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair

this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is

equipped with a spark arrester meeting ap- plicable local or state laws (if any). Ifa spark

arrester is used, it should be maintained in effective working order by the operator. In the state of Californiathe above is required

by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable

operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no chargefor parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive maintenance

check.

• Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1=800=827=6655.

SEARS INSTALLATION SERVICE For Sears professional installation of home

appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

Keys Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY z -Z................"

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge (2) 7/16" wrenches Utility knife

Pliers

When right or left hand is mentioned in this manual, itmeans when you are inthe operating position (seated behind the steering wheel),

TO REMOVE TRACTOR FROM CARTON

UN PACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

• Check for any additional loose parts or

cartons and remove,

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

Label

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off the skid. Followthe appropriateinstruction

belowto removethe tractorfromthe skid.

_iLWARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmission disengaged position" (See "TO TRANS-

PORT" inOperation section ofthis manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow. CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct

tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replacing

motion and mower blade drive belts in the Service and Adjustments section ofthis man-

ual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating

properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this

manual.

_CHECKLIST

Beforeyou operate your new tractor, we wish to

ensure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged.

,/Seat is adjusted comfortably and tightened

securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

,/Be su re mower deck is properly leveled side-

to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections are

still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning howto use your tractor, pay ex- tra attention to the following important items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

,/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operating

condition.

,/Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

,/It is importantto purgethetransmission before

operating your tractor for the first time. Fol- low proper starting and transmission purging

instructions (See "TO START ENGI NE" and "PURGE TRANSMISSION"inthe Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R N

REVERSE NEUTRAL

ENGINE OFF REVERSE

OPERATION

SYSTEM (ROS)

-D

LIGHTS ON FUEL

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

H L I\1 'e .ah

HIGH LOW CHOKE FAST SLOW

45 @ ,@

ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

BATTERY REVERSE FORWARD

ATTACH M ENT

CLUTCH ENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

IGNITION SWITCH

MOWER LIFT

CRUISE CONTROL CLUTCH/BRAKE

PEDAL

®@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

,_h<li+l}N++.,

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL- Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE- Locks clutch/brake

pedal into the brake position. (D) TH ROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER - Used to engagethe mower blades, or other attach- ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION - Allows operation of mower or other powered attachment while

in reverse. (H) LIGHT SWITCH - Turns the headlights

on and off. (J) MOTION CONTROL LEVER -Selects

the speed and direction of tractor. (M) FREEWHEELCONTROL- Disengages

transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to leave

the seat withoutfirst setting the parking brake

will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Make sure parking brake will hold tractor secure.

• Move motion control lever (J) to neutral position.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch clutch lever to disengaged position

a)Attachment (t_) Disengaged

Clutch Position

Engage Position

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal (B) all the way down.

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor

on grass areas. ,_CAUTION: Always stop tractor com-

pletely, as described above, and set parking

brake before leaving the operator's position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating

position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

• Put attachment lift lever Jn desired cutting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine not running. These heights are approximate

and may vary depending upon soil condi- tions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool season and to over 3" during hot months. For

healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice. Make

the first cut relatively high; the second to

desired height.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_IOAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield

(S) in place.

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS), Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

_IWARNING: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to

reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary,

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Move motion control lever to neutral position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while

backing.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

IMPORTANT: The motion control lever does not return to neutral position when the clutch/

brake pedal is depressed.

• To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Slowly move motion control lever to slow- est setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engagetransmission, reverse above

procedure.

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

TO OPERATE ON HILLS

Af_WARNING" Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake pedal quicklyto brake position and engage parking brake.

• Move motion control lever to neutral posi-

tion.

NOTE: To protect hood from damage when

transporting your tractor on atruck ora trailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL The engine in your tractor has been shipped,

from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for afew seconds, remove and

read oil level. If necessary, add oil until

"FULF' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tankto bottom offiller neck. Do not

overfill. Usefresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to ensure fuel freshness.

&CAUTION: Wipe offany spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

iMPORTANT: When operating in tempera- tures below32°F(0°C), use fresh, clean winter

grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F/10°C and below)

7. When engine starts, leavethrottle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the

throttle control to the fast position. Engine warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol- lows:

1. Be sure the tractor is on level ground.

2. Placethe motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allowone minutefortransmissionto

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 ° F) the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMiSSiON

,_IbCAUTION: Never engage or disengage freewheel lever while the engine is running.

Toensure proper operation and performance, it is recommended that the transmission be

purged before operating tractor for the first

time. This procedure will remove any trapped

air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, itshould be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine. After the engine isrunning, move throttle control to slow position. With motion control lever in neutral position, slowly

disengage clutch/brake pedal.

_IbCAUTION: At any time, during step 4, there may be movement of the drive wheels.

4. Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

5. Move motion control lever to neutral

position. Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. After the engine isrunning, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly

disengage clutch/brake pedal.

8. Slowly move motion control leverforward, after the tractor moves approximately

five (5) feet, slowly move motion control

lever to reverse position. After the tractor moves approximately five (5) feet return

the motion control lever to the neutral

position. Repeat this procedure with the

motion control lever three (3) times. Your transmission is now purged and now ready for normal operation.

MOWING TiPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, startbyturning

to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

, .)

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to ensure better mow- ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and

give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

Check Brake Operation

Check Tire Pressure

T Check Operator Presence & ROS Systems A Check for Loose Fasteners

C ChecWReplace Mower Blades T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness

Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter)

NE Clean Air Filter G Clean Air Screen

I Inspect Muffler/SparkArrester

N Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

m R-_.9.place Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty ¢ondkions.

BEFORE

EACH

USE

t,!

EVERY EVERY EVERY EVERY EVERY

8 25 50 100 SEASON

HOURS HOURS HOURS HOURS

t/, 2 I/

I/2

lt#_,2

tl/'2

I/ I/

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - See Cleaning in Maintenance Section.

_,,=.,=.,=.,=.,=.,=,--_

BEFORE

STORAGE

=,,,,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made pe-

riodically to properly maintain your tractor. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle --

Zerk :,::

-- (_ Spindle Zerk

Front Wheel (_ Front Wheel Bearing zerk

Bearing zerk

Engine

(_ Steering Sector Gear

Teeth

dbGeneral Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

TRACTOR

Always observe safety rules when performing

any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper- ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut off the engine.

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of your

tractor. Using a blade not approved by the

manufacturer of your tractor is hazardous,

could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Star

Center Hole \

Blade

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals

can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinsethe battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum

jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should

be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans- mission is hot. To prevent possible damage

to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspectcoolingfinsfordirt, grassclippings

and other materials. To prevent damage to seals, do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest

Sears or other qualified service center. V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRiCATiON

Only use high quality detergent oil rated with API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting incold weather, they will result in increased oil consumption when used above 32°R Check your engine

oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of opera- tion or at least once a year if the tractor is

not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of

operation. Tighten oil fill cap/dipstick se- curely each time you check the oil level.

TO CHANGE ENGINE OiL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

2. Slide oil drain extension from the docking position on the engine blower housing and extend outward from engine.

Docking Position Oil Drain

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

6. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For ap-

proximate capacity see "PRODUCT SP- ECIFICATIONS" section of this manual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at "rULE' line on dipstick. Tighten cap onto the tube securely when finished.

Extension

Cap

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Remove cover.

2. Carefully remove air filter cartridge and pre-cleaner from base.

3. Clean base carefully to prevent debris

from falling into carburetor.

Knobs Cartridge

NOTE: If very dirty or damaged, replace cartridge.

4. Place new pre-cleaner and cartridge

firmly in base.

5. Replace cover.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Clean out chaff

Air Screer_

and debris

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create

a fire hazard and/or damage, SPARK PLUG(S)

Replace spark plug(s) atthe beginning ofeach

mowing season or after every 100 hours of operation, whichever occurs first. Spark plug

type and gap setting are shown in"PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob- structing fuel flowto carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position infuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debris from steering plate.

Debris can restrict clutch/brake pedal

shaft movement, causing belt slip and

loss of drive.

CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean top side

L.J

Steering

PI_

Steering System, Dash, _ Pinchl

' i CAUTION:]

Fender and Mower N_otShown _ PointsJ

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor

unless the engine and transmission are covered to keep water out. Water in engine

or transmission will shorten the useful life of your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash from tractor and mower.

DECK WASHOUT PORT Your tractor's deck is equipped with a wash-

out port on itssurface as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water

spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute isdirected AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged

with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the deck washout port at the left end of the

mower deck. Release the lock collar to lock the adapter on the nozzle.

Nozzle

Ada

IMPORTANT: Tug hose ensuring connec- tion is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the Fast",_" position.

IMPORTANT: Recheck the area making certain the area is clear.

7. Movethetractor's attachment clutch con- troltothe"Engaged" position. Remain in

the operator's position with the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch control to the "DISENGAGED" posi-

tion. Turn the ignition key to the STOP

position to turn the tractor's engine off.

Turn the water off.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or paved area. Place the at-

tach ment clutch control in the "Engaged"

position to remove excess water and to

_lb help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to thrown objects from contact with the blade.

, Replace broken or missing washout fitting

immediately, prior to using mower again.

, Plug any holes in mower with bolts and

Iocknuts.

Washout Port

+ 44 hidden pages

Craftsman 917289140 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual