Craftsman 917289081 Owner’s Manual

Operator's Manual

LAW TRACTO

19.5 HR* 42" Mower

Electric Start

Automatic Transmission

Model No.

917.289081

• EspaSol, p. 33

03070

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ............................................... 11

Maintenance Schedule .......................... 18

Maintenance .......................................... 18

Service and Adjustments ....................... 22

Storage .................................................. 28

Troubleshooting ..................................... 29

Sears Service .......................... Back Cover

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase,

call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty will

also cover defects in material and workmanship of the Frame and Front Axle for five years

from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor. _WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to the

State of California to cause cancer and birth

defects or other reproductive harm. _WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known tothe State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Do notoperate machinewithouttheentire grass catcher, discharge guard, or other

safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to acomplete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge guard.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass , leaves or other debris build-up which can

touch hot exhaust / engine parts and

burn. Do not allow the mower to plow leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the ma- chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Followthemanufacturer'srecommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in aclosed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrasscatchercomponentsandthe discharge guard frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain orreplacesafetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be

seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly

appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, dis- engage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually down- hill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.5 Gallons

and Type: Unleaded Regular Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W30 (below 32°F '

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0- 5.5

Reverse: 0- 2.4

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or

other qualified service center. We have com- petent, well-trained representatives and the proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

Inthe state of California the above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service byour 12,000 profesional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not

covered bythe agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

Steering

Wheel Insert

Steering Wheel

Steering

Wheel

(1) Large

Flat Washer

(1) Hex Bolt

(1) Lock Washer

' i ] J

Steering Wheel

Adapter Steering Boot

(1) Seat

Steering Extension

Shaft

Seat

(1) Washer

(1) Hex Bolt

Slope Sheet

(1) Oil Drain Tube For Future Use

Key(s)

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this

manual, it means when you are in the operating position (seated behind the steering wheel).

Utility knife

Tire pressure gauge

Pliers

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay

side panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BATTERY

1. Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and cable installation see

"REPLACING BATTERY" inthe "Service

and Adjustments" section in this manual.

Label

TO INSTALL STEERING WHEEL

ASSEMBLE EXTENSION SHAFT & BOOT

1. Slide extension shaft onto lower steering shaft.

2. Place tabs of steering boot overtab slots in dash and push down to secure.

INSTALL STEERING WHEEL

1. Position front wheels of the tractor so they are pointing straight forward.

2. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

3. Position steering wheel so cross bars are horizontal (left to right) and slide inside

boot and onto adapter.

4. Assemblelargeflatwasher, Iockwasher, hex bolt and tighten securely.

5. Snap steering wheel insert into center of steering wheel.

6. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

Steering

n; heel

_ Boot

__ Adapter

Tab _ _ Extension

Lower ?,.._ Shaft

Steering

Tab {

.iS

INSTALL SEAT

1. Remove bolt and flat washer securing seat to cardboard packing and set aside

for assembly of seat to tractor. Remove the cardboard packing and discard.

2. Connect switch to seat.

3. Place seat on seat pan so all three (3) bottom pads are positioned over large

"_ Wiring harness

4. Push down on seat to engage pads in slots and pull seat towards rear of tractor.

5. Raise seat and tighten bolt securely.

6. Remove tape and discard.

7. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not

comfortable, adjust seat.

Slot

Pad_

Flat

washer

pan

Bolt

Tab

TO ADJUST SEAT

Grasp adjustment handle and pull up, slide seat to desired position and release adjust-

ment handle.

Adjustment

handle

NOTE: You may now roll your tractor off the

skid. Followthe instructions belowto remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See

"TO TRANSPORT" in the Operation sec-

tion of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, checkto seethat the brake is operating prop- erly. See "TO CHECK BRAKE" inthe Service

and Adjustments section of this manual.

_fCHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

J" All assembly instructions have been

completed.

J" No remaining loose parts in carton. J'Battery is properly prepared and

charged.

J" Seat is adjusted comfortably and tight-

ened securely.

J" All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

J" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections

are still secure and wires are properly clamped.

J" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay ex- tra attention to the following important items:

J" Engine oil is at proper level. J" Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

J" Become familiar with all controls, their

location and function. Operate them before you start the engine.

Be sure brake system is in safe operating

condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are

working properly (Seethe Operation and

Maintenance sections in this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn

and understand their meaning.

R N H L

REVERSE NEUTRAL NIGH LOW

CHOKE FAST SLOW

iGNiTiON SWITCH

G o

ENGINE OFF REVERSE ENGINE ON ENGINE START

LIGHTS ON

OPERATION

SYSTEM (ROS)

FUEL BATTERY

4_ ,L

REVERSE FORWARD

PARKING BRAKE MOWER HEIGHT

CRUISE CONTROL CLUTCH/BRAKE

MOWER LIFT

PEDAL

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

ATTACH MENT

CLUTCH ENGAGED

DANGER, KEEP HANDS

AND FEETAWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACH MENT CLUTCH LEVER - Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) MOTION CONTROL LEVER -Selects the speed and direction of tractor.

(M) FREEWHEELCONTROL- Disengages transmission for pushing or slowly towing the

tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch clutch lever to disengaged position

• Move motion control lever (J) to neutral position.

ENGINE -

• Movethrottle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stopping, maycause engineto"backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractorto prevent unauthorized use.

iMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_ICAUTION: Always stop tractor com-

pletely, as described above, and set parking

brake before leaving the operator's position.

(t_) Engaged

FrUition

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal (B) all the way down.

(t'_) Disengaged

Position

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly offthe ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cutto approxi- mately 2-1/2" during the cool season and

to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice.

Make the first cut relatively high; the sec-

ond to desired height.

TO OPERATE ON HILLS ,_,WARNING" Do not drive up or down hills with slopes greater than 15 ° and do not

drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake pedal quicklyto brake position

and engage parking brake.

• Move motion control lever to neutral posi-

tion.

IMPORTANT: The motion control lever does not return to neutral position when the clutch/

brake pedal is depressed.

• To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Slowly move motion control lever to slow- est setting.

• Make all turns slowly.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position. _[_,WARNING: Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use ifyou are certain no children or other

bystanders will enter the mowing area.

1. Move motion control lever to neutral position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO STOP MOWER BLADES

Disengage attachment clutch control.

_,CAUTION: Do not operatethe mowerwith- out either the entire grass catcher, on mowers

so equipped, orthe deflectorshield (S) in place.

TO TRANSPORT

When pushing ortowing yourtractor, be sureto disengage transmission by placing freewheel

control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Move motion control leverto neutral posi-

tion.

• Pull freewheel control out until the free wheel control rod locks in extended position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: Freewheel control will automatically

disengage when the brake/clutch pedal is depressed.

TRANSMISSION ENGAGED

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt bythe operator to leave the seat with the engine running and the attachment clutch engaged

will shut off the engine. You must remain fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting off when operating your equipment on rough,

rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TRANSMISSION DISENGAGED

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.). TOWING CARTS AND ATTACHMENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not

overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase car- bon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to ensure fuel freshness.

A_LOAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take

extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING

(50 ° F / 10 C ° and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING

(50 ° F / 10 C ° and below)

7. When engine starts, leave throttle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the

throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the

clutch/brake slowly return to operating position.

3. Allow one minute fortransmission to warm up. This can be done during the engine

warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F/0 C°)

the carburetor fuel mixture may need to be

adjusted for best engine performance (see "TOAD JUST CARBURETOR" inthe Service

and Adjustments section of this manual).

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

, .)

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. AHow grass to dry before mowing.

, Always operate engine at full throttle

when mowing to ensure better mow- ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 2_ _o loo SEASON STORAGE

Check Brake Operation if Check Tire Pressure

_:_ Check Operator Presence & ROS Systems A Check for Loose Fasteners _ if

C ChecWReplace Mower Blades _3 T Lubrication Chart _

0 Check Battery. Level _4

R Clean Battery and Terminals _

Check Mower Levelness

Check V-Belts Check Engine Oil Level if Change Engine Oil (with oil filter)

E Change Engine Oil twithout oil filter)

IN Clean Air Filter

G Clean Air Screen

I Inspect Muffler/SparkArrester

N Replace Oil Filter (if equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Re lace Fuel Filter ___

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

_1,2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped w_th maintenance-free battery.

v' _"

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter ensure proper

air-fuel mixture and help your engine run

better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ S_ Zerk

(_Front Wheel Bearing zerk

Sector Gear Teeth

_Genera[ Purpose Grease @Refer to Maintenance "ENGINE" Section

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

Spindle

Zerk

Front

Wheel

Bearing zerk

Engine

TRACTOR Always observe safety rules when performing

any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine isrunning with the ignition switch in the engine "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

_i, CAUTION: Use only a replacement blade approved bythe manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

iMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

iMPORTANT: Special blade bolt is heat

treated.

Mandrel Assembly

Blade

ROS "ON" Position

Engine "ON" Position (Normal Operating)

Center Hole

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au-

tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original battery on your tractor is

maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Disconnect BLACKbatterycabiefirstthen RED battery cable and remove battery

from tractor.

2. Rinsethe battery with plain waterand dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petroleum

jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with

API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F =20 0 30 32 40 60 80 100

i i i i i

C -30 2_0 =10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of opera-

tion or at least once a year if the tractor is

not used for 50 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours of

operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

oil visc chart1 e

TO CHANGE ENGINE OiL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

2. Removeyellowcapfromendofdrainvalve and install the drain tube onto the fitting.

Oil Drain Valve

Closed and Locked Position

Drain

Yellow Cap

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in

the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill enginewith oilthrough oilfill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECI FICATIO NS" section ofthis manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing.

Keep oil up to, but not over, the "FULl" line on dipstick. Push dipstick down firmly into the tube when finished.

ENGINE OIL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used more than 100 hours in one year.

Tube

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Craftsman 917289081 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual