Craftsman 917289033 Owner’s Manual

Operator's Manual
CARI:T. lVlRH°
LAW
17.5 HR* 42"
Mower
Electric Start
6 Speed Transaxle
Model No.
917.28903
5O0O
EspaSoJ, p. 33
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 8
Operation ............................................... 11
Maintenance Schedule .......................... 17
Maintenance .......................................... 17
Service and Adjustments ....................... 21
Storage .................................................. 27
Troubleshooting ..................................... 28
Sears Service .......................... Back Cover
CRAFTSMAN FULL WARRANTY TWO YEARS ON RiDiNG EQUIPMENT
When operated and maintained according to all supplied instructions, ifthis riding equipment fails due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair.
Also, when operated and maintained according to all supplied instructions, Warranty will
also cover defects in material and workmanship of the Frame and Front Axle for five years
from the date of purchase
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All riding equipment and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where
it cannot contact spark plug.
,_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_IbWARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known tothe State
of California to cause cancer and birth defects or other reproductive harm.
_IbWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known tothe State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
J.GENERAL OPERATION
* Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
* Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
* Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
* Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blades.
* Be sure the area is clear of bystanders
before operating. Stop machine ifanyone
enters the area.
* Never carry passengers.
* Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
* Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may
ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
* Do not operate machine withoutthe entire
grass catcher, discharge guard, or other safety devices in place and working.
* Slow down before turning. * Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
* Disengage blades when not mowing. Shut
off engine and wait for all parts to come
to a complete stop before cleaning the
machine, removing the grass catcher, or unclogging the discharge guard.
* Operate machine only in daylight or good
artificial light.
* Do not operate the machine while under
the influence of alcohol or drugs.
* Watch for traffic when operating near or
crossing roadways.
* Use extra care when loading or unloading
the machine into a trailer or truck.
* Always wear eye protection when operat-
ing machine.
* Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
* Follow the manufacturer's recommen-
dation for wheel weights or counter- weights.
* Keep machine free of grass , leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not
allow the mower deck to plow leaves or other debris which can cause build-up to
occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
3
li. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation
on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
Choose a low ground speed so that you
will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose
traction. Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and
gradual. Do not make sudden changes
in speed or direction, which could cause
the machine to roll over.
Use extra care while operating machine
with grass catchers or other attachments; they can affect the stability of the machine.
Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or
embankments. The machine could sud- denly roll over if a wheel is over the edge
or if the edge caves in.
Iii. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out ofthe mowing area and
in the watchful care of a responsible adult
other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer's recommenda- tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight ofthe towed equip-
ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine orfuel container where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
4
Removegas-powered equipmentfromthe truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change clothing
immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERALSERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill-
age and remove any fuel-soaked debris.
Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace
with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when
servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never carry children, even with the blades
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
Keep children out ofthe mowing area and in the watchful care of a responsible adult
other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disen- gage blades, shift into reverse and back
down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually down- hill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.5 Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter 56 oz.
W/O Filter 48 oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: (MPH): 1st 1.1
2nd 1.4 3rd 2.2
4th 3.4 5th 4.3
6th 5.5
Reverse: 1.7
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears
or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_I, WARNING: This tractor is equipped with
an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark
arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesional
repair specialists.
Unlimited service and nochargefor parts
and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of ser-
vice and service-related parts not covered
by the agreement; also, 10% off regular price of preventive maintenance check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient
repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service appoint-
ment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on
to help prolong the life of your new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800=827=6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, inthe
U.S.A. call 1-800=4-MY=HOME®
6
/ \
/ \ \ /
\ /
Steering Wheel
0
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
Steering Wheel
Adapter
J
l l
l l
l l
Seat
A
(1) Large Flat Washer
(1) 5/1 6 Lock Washer
Steering
Boot
@ (1) Washer
Steering Extension
Shaft
Keys
(2) Keys
Knob
(1) Seat
For Future Use
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the
operating position (seated behind the steer- ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four panels
of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se- curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where
tractor is to roll off skid.
INSTALLSEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and
set aside for assembly of seat to trac-
tor.
2. Pivot seat upward and remove from the cardboard packing. Remove the card- board packing and discard.
3. Place seat on seat pan so head of shoul- der bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and panforward and assemble adjustment knob and flat washer loosely. Do not tighten.
8
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/ brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat
Shoulder
Bolt
Flat Washer
\
NOTE: You may now roll your tractor off
the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
_i_ WARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Raise attachment lift lever to its high- est position,
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral position.
4. Roll tractor forward off skid.
Continue with the instructions that follow.
Adj
TO CHECK BATTERY
1. Lift seat to raised position. NOTE: If this battery is put into service after
month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
For batteryand battery cable installation see "REPLACING BATTERY" in the
"Service and Adjustments" section in
this manual.
Seat
Knob
Label
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in
the Service and Adjustments section of this
manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating properly. See "TO CHECK BRAKE" in the
Service and Adjustments section of this manual.
V'CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction from
this Quality Product.
Please review the following checklist:
_/All assembly instructions have been com-
pleted.
v/No remaining loose parts in carton. _/'Battery is properly prepared and
charged.
_/'Seat is adjusted comfortably and
tightened securely.
_/AII tires are properly inflated. (For ship-
ping purposes, the tires were overinflated at the factory).
_/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
_/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/'Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items: _/Engine oil is at proper level.
_/Fue! tank is filled with fresh, clean, regular
unleaded gasoline. v/Become familiar with all controls - their
location and function. Operatethem before
you start the engine. _/'Be sure brake system is in safe operating
condition. _/'Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
REVERSE
0
ENGINE OFF
LIGHTS ON
ATTACH M ENT
CLUTCH DISENGAGED
(Automatic Models only)
REVERSE
OPERATION
SYSTEM(ROS)
FUEL
FREE WHEEL
N
NEUTRAL
BATTERY REVERSE FORWARD
CLUTCH ENGAGED
HIGH LOW CHOKE FAST SLOW
ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
ATTACHMENT
DANGER, KEEP HANDS
AND FEET AWAY
t
CRUISE CONTROL CLUTCH/BRAKE
®@®@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
A
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
A
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
A
might result in minor or moderate injury.
iGNiTION SWITCH
MOWER LIFT
PEDAL
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control .. - -.
Light Switch , ."
Clutch/Brake Pedal
Attachment Clutch Lever Ignition Switch
ii,
li
/I I
// ! i
"ON" Position
Lift Lever Plunger
Lift Lever
ni
o Height
Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to
engage the mower blades, or other attach- ments mounted to your tractor.
ATTACH M ENT LIFT LEVER - Used to raise,
lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for de- clutching and braking the tractor and starting
the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for
starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
12
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt bythe operator to leave
the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal
should remain in brake position. Make sure parking brake will hold tractor se-
cure.
Throttle/ Choke
Control X
"Brake" Position
Clutch/Brake "Disengaged" Lever
Pedal Position
Attachment Clutch Lever
"Engaged" Position
Ignition Key
Position
Parking Brake "Engaged"
Position
Gearshift
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE-
To stop ground drive, depress clutch/brake
pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and full
speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition keyto"STOP" position and re-
move key. Always remove key when leav- ing tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_IOAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency.
Full speed (fast) offers the best mower
performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever,
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position,
2. Move gearshift lever to desired posi- tion,
3. Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever
to desired position.
The cutting height range is approximately
1-1/2 to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate
and may vary depending upon soil condi- tions, height of grass and types of grass
being mowed.
13
The average lawn should be cut to ap- proximately 2-1/2" during the cool season
and to over 3" during hot months. For
healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make
the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the
seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_i, CAUTION: Do not operatethe mowerwith-
out either the entire grass catcher, on mowers so equipped, orthe deflector shield in place.
Lift
Lever High Position
Attachment ._
Clutch Lever ,,i''_'_ Low "Engaged' ,'.'" Position
"Disengag Position
Shield
OPERATING IN REVERSE Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to trave! in the reverse direc- tion with the attachment clutch engaged will
shut off the engine unless the ignition key is
placed in the ROS "ON" position.
,_WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing up.
4. Move gear shift leverto reverse (R) posi-
tion and slowly release clutch/brake pedal to start movement.
5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine
"ON" position.
ROS "ON" Position
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide
at the back of this manual.
Choosethe slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary, push
clutch/brake pedal quicklyto brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
Engine "ON" Position (Normal Operating)
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.
Do not push or tow tractor at more than
five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,
be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
14
TOWING CARTS AND OTHER ATTACH= MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL
The engine in yourtractor has been shipped, from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until
"FULL' mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the oil
viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel freshness.
_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near
an open flame. iMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking
brake.
2. Place gear shift lever in neutral (N) posi- tion.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move
throttle control to fast position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50°F/10°C and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING (50°F/10°C and below)
6. When engine starts, leave throttle control in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the
throttle control to the fast position. Engine warm-up may take from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up).
The attachments can also be used during
the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F/10°C)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TIPS
Mower should be properly leveled for best
mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive sothat clippings are discharged onto
the area that has already been cut. Have the cut area to the right of the tractor. This
will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start byturning
to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
F
00272
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
, Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle when mowing to assure better mow- ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and
give best performance of the attachment being used.
16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation if _"
Check Tire Pressure tf
T
R Check Operator Presence & ROS Systems
A Check for Loose Fasteners _ I# _ C Check/Replace Mower Blades _3 T Lubrication Chart if I# #
0 Check Battery. Level _4 R Clean Battery and Terminals _ If
Check Transaxle Cooling t#f
Check Mower Levelness
Check V-Belts t1_
Check Engine Oil Level if _4_ Change Engine Oil (with oil filter) _#1_1,2 Change Engine Oil (without oil filter _1,2 _1_
E Clean Air Filter _2
G Clean Air Screen _#_?
Inspect Muffler/Spark Arrester _#t
USE HOURS HOURS HOURS HOURS
N Replace Oil Filter (If equipped) _,2 E Clean Engine Cooling Fins _' 2
Replace Spark Plug t#l
Replace Air Filter Paper Cartridge 1_2
__ R_lace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made pe- riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(__pindle
Zerk
ront Wheel ,
earing
Zerk
1. SAE 30 or 10w30 Motor Oil
2. General Purpose Grease
3. Refer to Maintenance "ENGINE" Section
iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-
bricant sparingly.
17
i
Front Wheel
3indic
g Zerk
Gearshift Pivots
TRACTOR
Always observe safety rules when performing
any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See sides of tire for proper PSI).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
The attachment clutch should never oper-
ate unless the operator is in the seat.
ROS "ON" Position
When the engine is running with the ignition switch in the ROS "ON" position and the
attachment clutch is engaged, any attempt
by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept
sharp. Replace bent or damaged blades.
_, CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mowerto highest position to allow
access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install new blade with stamped "THIS SIDE UP" facing deck and mandrel
assembly.
iMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
Blade
Engine "ON" Position (Normal Operating)
Mandrel Assembly
Blade
CHECK REVERSE OPERATION (ROS) SYSTEM
Whentheengine is runningwiththe ignition switch in the engine "ON" position and the attachment clutch is engaged, any attempt
by the operator to go into reverse should
shut off the engine.
Star
Center Hole
IMPORTANT: Special blade boltis heat treated.
18
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However,
periodic charging of the battery with an au-
tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petroleum jelly.
5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with
API service classification SG-SL Select the
oWs SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
mlm__b
F: -20 0 30 32 40 60 80 100
i i i i i
C -30 -2_0 -10 0 1_0 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil visc chart1 e
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,
the oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of opera-
tion or at least once a year if the tractor is
not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when
changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
Locked FI \
Position _____
Yellow _-" ___?"x.----_. Cap ---_S,¢.'.,'_.-'"V -" Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and
lock the drain valve by pushing inward and turning clockwise until the pin is in
the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill enginewith oilthrough oilfill dipstick tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT SPECI FICATIO NS" section ofthis manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
19
IN=LINE FUEL FILTER
The fuel filter should be replaced once each
season. If fuel filter becomes clogged, ob- structing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediatelywipe up any spilled gasoline.
Clamp___ Clamp
I Filter
AIR FILTER
Your engine will not run properly using a dirty
air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service
paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty
conditions.
1. Pull up on airfilter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section
of this manual. CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.
Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling system. Remove blower housing and clean
area shown to prevent overheating and engine damage.
Air Screen
Clean out chaff and debris
Handle _ Cover
,_ Cartridge
c e ner
.... Tabs
_Slots
NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive
type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are
covered to keep water out. Water in engine or transmission will shorten the useful life of
your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash
from tractor and mower.
20
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