Craftsman 917288740 Owner’s Manual

Operator's Manual

GAR

27 HR*

54" Mower

TRACTO

Electric Start

Automatic Transmission

Model No.

917.28874

• Espahol, p. 35

03090

This product has a low emission engine which operates

[[[_ differently from previously built engines. Before start the

engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment,

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

t -800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

you

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 8

Operation ............................................... 12

Maintenance Schedule .......................... 19

CRAFTSMAN LIMITED WARRANTY

Maintenance .......................................... 19

Service and Adjustments ....................... 24

Storage .................................................. 29

Troubleshooting ..................................... 30

Sears Service .......................... Back Cover

TWO YEARS ON TRACTOR

When operated and maintained according to all supplied instructions, if this tractor fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year

of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off location. For the nearest authorized location,

call 1-800-4-MY-HOME®. 90 DAYS ON BATTERY

For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be

replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

, Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

, Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

, Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that

bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure

to maintain the equipment according to the instructions contained in the operator's

manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

, Normal deterioration and wear of the exterior finishes, or product label replacement.

All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_,DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_IbWARNING: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNNNG: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor.

_h, WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of Californiato cause cancer and birth defects or other reproductive harm.

_,WARNNNG: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

, Read, understand, and follow all instruc-

tions on the machine and in the manual before starting.

, Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

, Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blades.

, Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

, Never carry passengers. , Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

, Never direct discharged material toward

anyone. Avoid discharging material against awall or obstruction. Material may

ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

, Do not operate machine without the entire

grass catcher, discharge guard, or other safety devices in place and working.

, Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or

unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

, Use extra care when loading or unloading

the machine into a trailer or truck.

• Always wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in alarge percent-

age of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough

to protect themselves and others from serious injury.

, Follow the manufacturer's recommen-

dation for wheel weights or counter- weights.

, Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust/engine parts and burn. Do

not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage

before operating or storing the ma- chine. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can result in severe injury or death. Operation

on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

* Mow up and down slopes, not across. , Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide

obstacles.

* Choose a low ground speed so that you will

not have to stop or shift while on the slope.

, Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

* Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage the blades and proceed slowly straight

down the slope.

, Keep all movement on the slopes slow and

gradual. Do not make sudden changes

in speed or direction, which could cause

the machine to roll over.

, Use extra care while operating machine

with grass catchers or other attachments; they can affect the stability of the machine.

Do no use on steep slopes.

, Do not try to stabilize the machine by

putting your foot on the ground.

, Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

Ill. CHILDREN

Tragic accidents can occur if the

operator is not alert to the presence of children. Children are often attracted

to the machine and the mowing activity. Never assume that children

will remain where you last saw them.

Keep children out of the mowing area and in the watchful care of a responsible adult

other than the operator.

Be alert and turn machine off if a child

enters the area.

Before and while backing, look behind and

down for small children.

Never carry children, even with the blades

shut off. They may fall off and be seriously

injured or interfere with safe machine operation. Children who have been given

rides in the past may suddenly appear in

the mowing areafor another ride and be run

over or backed over by the machine. Never allowchildrentooperatethe machine. Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

Followthe manufacturer's recommendation

for weight limits for towed equipment and towing on slopes.

Never allow children or others in or on

towed equipment.

On slopes, the weight of the towed equipment may cause loss of traction and

loss of control.

Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage,

use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

Use only approved gasoline container. Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling. Never fuel the machine indoors.

Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling. Remove gas-powered equipment from the

truck or trailer and refuel it on the ground.

If this is not possible, then refuel such equipment with a portable container, rather

than from a gasoline dispenser nozzle.

Keepthe nozzlein contactwiththe rimof the fuel tank or container opening at all timesuntilfuelingiscomplete.Donotuse

anozzle lock-open device. Iffuelisspilledonclothing,changeclothing immediately.

Neveroverfillfuel tank. Replacegas cap andtightensecurely.

GENERAL SERVICE

Never operate machine in a closed area.

Keepallnutsandboltstightto besurethe equipmentisin safeworking condition. Nevertamperwithsafetydevices.Check

their proper operationregularly.

• Keep machinefree of grass, leaves, orother debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris.

Allow machine to cool before storing.

If you strike a foreign object, stop and

inspect the machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

, Maintain or replace safety and instruction

labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

, Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

, Never carry children, even with the blades

shut off. They may fall off and be seriously

injured or interfere with safe machine operation. Children who have been given

rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

, Before and while backing, look behind and

down for small children.

, Mow up and down slopes (15 ° Max), not

across.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage

the blades and proceed slowly straight down the slope.

, If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

, Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 4 Gallons

and Type: Unleaded Regular

Oil Type SAE 10W30 (above 32°F)

API-SG-SL) SAE 5W30 (below 32°F '

Oil Capacity: w/Filter: 64 oz. Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0-5.8

Reverse: 0-2.1

Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best

possible dependability and performance. Should you experience any problem you can-

not easily remedy, please contact a Sears or other qualified service center. We have com- petent, well-trained representative and the

proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

, Read and observe the safety rules.

Follow a regular schedule in maintaining,

caring for and using your tractor.

Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_IWARNING: This tractor is equipped with an internal combustion engine and should not

be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is

equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

availablethrough your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having

a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profesional

repair specialists. Unlimited service and no charge for parts and labor on all covered repairs.

, Product replacement if your covered

product can't be fixed.

, Discount of 10% from regular price of ser-

vice and service-related parts not covered

by the agreement; also, 10% off regular price of preventive maintenance check.

, Fast help by phone- phone support from

a Sears representative on products requir- ing in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service appoint-

ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase

for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call

1=800=827=6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the

U.S.A. call 1=800=4=MY=HOME®

(1)Wheel (_

(5) Large Retainer

Springs - 7/16

Mower Front Wheel

(1) Locknut 3/8-16

(1) 1-1/40.D. Washer

Mower

ront Link

sembly

(1) 3/40.D. Washers

(5) 1-3/16 O.D. Washers

(1) Oil Drain Tube For Future Use

(2) Small Retainer

Springs - 5/16

(2) Keys

(1) Anti-Swar Bar

(2) Rear Lift Link

Assemblies

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (1) 9/16" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this

manual, it means, from your point of view,

when you are in the operating position (seat-

ed behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut along dashed lines on all four panels of carton. Remove end panels and lay

side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose aprts or cartons and remove.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off the

skid. Follow the appropriate instruction below to remove the tractor from the skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after

month and year indicated on label (L) (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Raise attachment lift to highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in "transmission disengaged position" (See "TO TRANS-

PORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

Continue with the instructions that follow.

ASSEMBLE FRONT WHEEL TO 4.

MOWER

1. Using shoulder bolt, washer and Iocknut 5. from parts bag, assemble front wheel to

mower as shown. Tighten securely.

Slide mower under tractor until it is cen-

tered under tractor.

FIRST INSTALL ANTI-SWAY BAR (S).

- From right side of mower, insert anti-sway bar into hole in transmission bracket (T).

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and engage

parking brake.

1. Lower attachment lifttothelowest position.

2. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

3. Remove plastic tie securing belt, bring

belt forward and check belt for proper routing in all mower pulley grooves.

- Pivot bar towards you and insert other end of bar into hole in rear mower bracket

(D). Move mower as needed to insert bar.

- Secure with washer and retainer spring as shown.

, ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor chassis and secure with retainer spring.

7. Repeat on opposite side of tractor.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

ATTACH REAR LIFT LINKS (C) - Insert rod end of link assembly into hole in tractor

lift shaft suspension arm (L) and pivot link down to mower. Lift rear corner of mower

and position slot in link assembly over pin on rear mower bracket (D) and secure

with washer and retainer spring.

9. Repeat on opposite side of tractor.

10.Turn steering wheel to position wheels straight forward.

11.ATTACH FRONT LINK (E) - Work from

left side of tractor. Insert rod end of link

assembly through front hole in tractor front suspension bracket (F) and secure

with retainer spring (G) through hole in

link located behind the bracket.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

14. Install belt onto engine clutch pulley (M).

15. Engage belt tension rod (K) on locking bracket (L).

AOAUTION: Belt tension rod is spring load- ed. Have a tight grip on rod and engage slowly.

12. Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).

13. Disengage belt tension rod (K) from lock-

ing bracket (L).

16. Raise attachment lift to highest position.

17. If necessary, adjust gauge wheels before operating mower as shown in the Opera-

tion section of this manual.

02937

CHECK TIRE PRESSURE

Thetireson your tractorwere overinflated atthe factory for shipping purposes, Correcttire pres-

sure isimportant for best cutting performance, + Reduce tire pressure to PSI shown on tires,

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this

manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this

manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

_'AII assembly instructions have been

completed. No remaining loose parts in carton.

_" Battery is properly prepared and charged. _" Seat is adjusted comfortably and tight-

ened securely.

All tires are properly inflated. (For shipping

purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

_" Check wiring. See that all connections

are still secure and wires are properly clamped.

_" Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay ex- tra attention to the following important items:

Vf Engine oil is at proper level, _" Fuel tank is filled with fresh, clean, regular

unleaded gasoline,

_J Become familiar with all controls, their

location and function, Operate them before you start the engine,

Be sure brake system is in safe operating condition,

Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

It is important to purge the transmission before operating your tractor for the first

time. Follow proper starting and transmis- sion purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON

OPERATION

SYSTEM (ROS)

FUEL BATTERY

%I2

REVERSE FORWARD CRUISE CONTROL

®@®@@

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LiFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of vari- ous controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT SWITCH - Used to raise and lower the mower deck mounted to

your tractor. Ignition must be on to operate this switch.

(B) BRAKE AND CLUTCH PEDAL - Used

for braking the tractor and starting the engine.

(D) THROTTLE CONTROL- Used to control engine speed.

(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other

attachments mounted to your tractor. (F) IGNITION SWITCH = Used for starting

and stopping the engine. ((3) REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION -Allows operation of mower

or other powered attachment while in reverse. (H) LIGHT SWITCH - Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER- Used to set

forward movement oftractor at desired speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

(M) FREEWHEEL CONTROL =Disengages transmission for pushing or slowly towing the tractor with the engine off.

(N) CHOKE CO NTROL- Used when starting a cold engine.

(P) HOURMETER - Indicates hours of operation.

(Q) 12-VOLT POWER PORT - Used for 12= volt accessories.

(Z) AMMETER - Indicates charging (+) or discharging ( - ) of battery.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to leave

the seat without first setting the parking brake

will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING MOWER BLADES -

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stoppi ng, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditionswhen tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_IbCAUTiON: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

, To stop mower blades, push attachment

chtchswitchintodisengagedposition(r_).

(It_)ATTACHMENT (t_)ATTACHMENT

CLUTCH CLUTCH

SWITCH SWITCH

"ENGAGED .... DISENGAGED"

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

Move throttle control (D) between half and

full speed (fast) position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

Operating engine at less than full speed (fast) reduces engine's operating efficiency.

Full speed (fast) offers the best mower performance.

TO USE CHOKE CONTROL (N)

Use choke control whenever you are starting a

cold engine. Do not use to start awarm engine.

To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is con-

trolled bytheforward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground

speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions

such as trimming at slow speeds may cause the cruise control to disengage. Do not use

the cruise control on slopes, rough terrian or while trimmimg or turning.

With forward drive pedal depressed to

desired speed, pull cruise control lever (J) up and hold while lifting your foot off

the pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal or tap on forward drive pedal.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift indicator

(W) determines the cutting height.

CAUTION: Continuing to press the electric

lift switch after the mower deck has reached

the minimum or maximum position may result

in damage to the electric lift mechanism .The electric lift mechanism is equipped with a thermal protection system. If the system

overheats or fails to operate, allow the system to cool before attempting to operate again.

The cutting height range is approximately

1" to 4". The heights are measured from the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns,

mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in same adjustment hole.

Adjust mower to the desired cutting height

by pressing the electric lift switch (A) in either the up or down direction.

Slide pointer tab (T) to desired cutting height as a reminder for next time you mow.

9/16

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain

fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift switch.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES -

Disengage attachment clutch control.

_I, CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield

(S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed

in the ROS "ON" position.

_WARNING: Backing up with the at-

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach- ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged. Do not mow in reverse unless absolutely necessary.

ENGINE "ON" POSiTiON (NORMAL OPERATING)

USING THE REVERSE OPERATION

SYSTEM - Only use if you are certain no children or other

bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise

to engine "ON" position. TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

* Choose the slowest speed before starting

up or down hills.

* Avoid stopping or changing speed on hills. * If stopping is absolutely necessary, push

brake pedal quickly to brake position and engage parking brake.

* To restart movement, slowly release park-

ing brake and brake pedal.

* Slowly depress appropriate drive pedal to

slowest setting.

* Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placing freewheel

control in freewheeling position. Freewheel control is located at the rear d rawbar of tractor.

1. Raise attachment liftto its highest position.

2. Pull freewheel control out and into

the slot and release so it is held in the

disengaged position.

TRANSMiSSiON ENGAGED

TRANSMISSION DmSENGAGED

* Do not push or tow tractor at more than

two (2) MPH.

* To re-engagetransmission, reverse above

procedure.

NOTE: To protect hood from damage when

transporting your tractor on atruck or atrailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWINGCARTSANDOTHERATTACHMENTS Tow only the attachmentsthat are recom-

mended by and complywith specifications of the manufacturer of your tractor. Use commonsensewhentowing.Tooheavyof aload,whileona slope,isdangerous.Tires

can losetractionwiththegroundandcause you to lose controlofyour tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the

tube and rest oil fill cap on the tube. Do

not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil

until "FULl" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchasefuel in quantitiesthat can be used

within 30 days to assure fuel freshness.

_I, CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera- tures below 32°F (0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank

or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control outfor acold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and

try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F& above)

7. When engine starts, slowly push choke control in until the engine begins to run

smoothly. If the engine starts to run roughly, pull the choke control out slightly

for a few seconds and then continue to

push the control in slowly.

The attachments and ground drive can now be used. If the engine does not accept

the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50 ° F & below)

7. When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the engine

to accept small changes in speed and load, until the choke control is fully in.

If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the

control in slowly. This may require an engine warm-up period from several

seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine

warm up period.

• The attachments can be used during the

engine warm-up period after the transmis- sion has been warmed up and may require

the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBU RETO R" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

Ai,

_I, CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance,

it is recommended that the transmission be purged before operating tractor for the first

time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface

- that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. Disengage park-

ing brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depressforward drive pedal tofull forward

position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engagetransmissionbyplacingfreewheel

control in engaged position (See "TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual. The left hand side of mower should be

used for trimming. Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning

to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

:11

,_ ,.,2

• Ifgrass is extremelytall, itshould be mowed

twice to reduce load and possible fire haz- ard from dried clippings. Make first cut rela- tively high; the second to the desi red height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.

, When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACR 8 25 50 100 SEASON STORAGE

Check Brake Operation _ Check Tire Pressure _

F_ Check Operator Presence & ROS Systems

A Check for Loose Fasteners

O ChecWReplace Mower Blades T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling Check Mower Levelness

Check V-Belts

Check Engine Oil Level _ Change Engine Oil (with oil filter)

Change Engine Oil /without oil filter

_ Clean Air Filter

G Clean Air Screen

Inspect Muffler/Spark Arrester N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

_1,2 _#'

_,2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made pe-

riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual. , At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle

Zerk _

@ Front Wheel , Bearing zerk_

Steering _1 L_

Sector Gear

Teeth

(1_General Purpose Grease @ Refer to Maintenance "ENGINE" Section

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

Spindle

Zerk

Front Wheel

Bearing zerk

Engine

Mandrel

Zerks

TRACTOR

Always observe safety rules when performing

any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

, Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

, Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause

tire damage. NOTE: To seal tire punctures and prevent flat tires d ue to slow leaks, tire sealant may be pu r-

chased from your local parts dealer. Tire seal- ant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as described, repair the problem immediately. , The engine should not start unless the brake

pedal is fully depressed, and the attachment

clutch control is in the disengaged position. CHECK OPERATOR PRESENCE SYSTEM , When the engine is running, any attempt

by the operator to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat. CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the

attachment clutch engaged, any attempt

by the operator to shift into reverse should

shut off the engine.

• When the engine is running with the ignition

switch in the ROS "ON" position and the

attachment clutch engaged, any attempt

by the operator to shift into reverse should NOT shut off the engine.

ENGINE "ON" POSITION (NORMAL OPERATING)

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

AI_,CAUTION: Use only a replacement blade approved by the manufacturer of your tractor.

Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or

wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise. Mandrel

Assembly

Blade

(Speoial)_

Star

Center Hole

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT." To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

DECK WASHOUT PORT

Your tractor's deck is equipped with a washout port on its surface as part of its

deck wash system. It should be utilized af- ter each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's

discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the PTO (Blade Engage) is not engaged, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged

with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the deck washout port at the left end of the

mower deck. Release the lock collar to lock the adapter on the nozzle.

NOZZLE

WASHOUT

PORT

IMPORTANT." Tug hose ensuring connec- tion is secure.

5. Turn the water on.

6. While sitting in the operator's position

on the tractor, re-start the engine and

place the throttle lever in the Fast ",,_"

position.

IMPORTANT: Recheck the area making certain the area is clear.

7. Move the tractor's PTO (Blade Engage)

to the ON position. Remain in the op- erator's position with the cutting deck

engaged until the deck is cleaned.

8. Move the tractor's PTO (Blade Engage)

to the OFF position. Turn the ignition key to the STOP position to turn the tractor's

engine off. Turn the water off.

9. Pull back the lock collar of the nozzle

adapter to disconnect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Engage

the mower deck PTO to remove excess water and to help dry before putting the

tractor away.

_WARNING: A broken or missing washout

fitting could expose you or others to thrown objects from contact with the blade.

• Replace broken or missing washout fitting immediately, prior to using mower again.

, Plug any holes in mower with bolts and

Iocknuts.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life. , Keep battery and terminals clean.

, Keep battery bolts tight.

• Keep small vent holes open. , Recharge at 6-10 amperesfor 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt

to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi-

nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum

jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans-

mission is hot. To prevent possible damage

to seals, do not use high pressure water or steam to clean transaxle.

, Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspectcoolingfinsfordirt, grassclippings

and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever

leak or require servicing, contact your nearest

Sears or other qualified service center.

V-BELTS Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

+ 47 hidden pages

Craftsman 917288740 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual