Craftsman 917288672 Owner’s Manual

Operator's Manual
CRRFTSMRH°
CAR
26.0 HR* 54"
TRACTO
Mower
Electric Start
Automatic Transmission
917.28867
EspaSol, p. 37
This product has a low emission engine which operates differently from previously built engines. Before you start the
engine, read and understand this Operator's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before operating this equipment.
Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.
Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO).
El uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del producto.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
446232 Rev. 1
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 8
Operation ............................................... 13
Maintenance Schedule .......................... 21
Maintenance .......................................... 21
Service and Adjustments ....................... 26
Storage .................................................. 31
Troubleshooting ..................................... 32
Sears Service ......................... Back Cover
Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY
FOR THREE YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive
free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a
charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.
WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craftsman.com In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced
free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT
include:
Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount
of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.
_,WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine ifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the en-
tire grass catcher, discharge chute, or
other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
Operate machine only indaylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
AIways wear eye protection when operat- ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Followthemanufacturer'srecommenda-
tion for wheel weights or counterweights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow machine to cool before storage.
3
li. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral
and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-
chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
Iii. CHILDREN
,_WAFINING: CHILDREN CAN BE INJURED
BY THIS EQUIPMENT, The American Acade- my of Pediatrics recommends that children
be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower
and a minimum of 16 years of age before operating a riding lawn mower.
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Nevercarrychildren, even withthe blades shut off. They may fall off and be seriously injured or interfere with safe machine
operation. Children who have been given rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed
equipment except at the hitch point.
Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, theweight ofthetowed equip- ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Neverstorethe machine orfuel container
where there is an open flame, spark, or
pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
4
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. Ifthis is not possible, then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change cloth-
ing immediately.
Never overfill fueltank. Replace gas cap and tighten securely.
GENERAL SERVlCE
Never operate machine in a closed area.
Keep all nuts and boltstight to be sure the equipment is in safe working condition.
Nevertamperwithsafetydevices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Checkgrasscatchercomponentsandthe
discharge chute frequently and replace
with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrapthe blade
or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust
and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
When loading orunloadingthis machine, do not exceed the maximum recom-
mended operation angle of 15 °.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Gallons/15,14 L and type: Regular Unleaded
Oil Type: SAE30 (above 32°F/0°0)
API: SG-SL) SAE 5W30 (below 32°F/0°0) Oil Capacity: 64 Oz./1,96 L Spark Plug: Champion RC12YC
(Gap: .030"/0.76 mm)
Ground Speed Forward: 0 - 7.8/12,5
(Mph/Kph): Reverse: 0 - 2.9/4,7
Charging 15 amps @ 3600 rpm System:
Battery: Amp/Hr: 28
Min. CCA: 230
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best
possible dependability and performance. Should you experience any problem you can-
not easily remedy, please contact a Sears or other qualified service center. We have com- petent, well-trained representatives and the
proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow instructions under "Maintenance" and "Storage" sections of this manual.
Wear proper Personal Protective Equip-
ment (PPE) while operating this machine, including (at a minimum) sturdy footwear,
eye protection, and hearing protection.
Do not mow in shorts and/or open toed
footwear.
Always let someone know you are outside
mowing.
_i, WARNING: This tractor is equipped with
an internal combustion engine and should not be used on or near any unimproved
forest-covered, brush-covered or grass-
covered land unless the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arrester is used, it should
be maintained in effective working order by
the operator.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's
when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service byour 12,000 professional
repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off
regular price of preventive maintenance check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to sched-
ule service. You can call anytime day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on
to help prolong the life of your new purchase for years to come. Purchase your Repair
Protection Agreement today! Some limitations and exclusions apply.
For prices and additional information call
1-800=827=6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY=HOME®
6
Mower
Mower Front Wheel
(2) Rear _
(5) 1-3/16 Assemblies O.D. Washers
(1) Small
Retainer Springs
(5) Large
Retainer Springs
if Equipped
(1) Anti=Sway Bar (1) 3/40.D.
(1) Small Retainer
Springs
Lift Link _
(1) Front
Lift Link _
Assembly
Washers
(1) Shoulder Bolt
(1) Wheel
(1) Oil Drain Tube
Keys
(2) Keys
©
(i) 1-i/40.D.
Washer
@
(1) 3/8=16
Locknut
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembbd for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
ADJUST SEAT
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat
(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3. Release lever to lock seat in position.
When right or left hand is mentioned in this
manual, itmeanswhenyou areintheoperating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four panels
of carton. Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is
located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
Forbatteryand batterycableinstallationsee "REPLACING BATTERY" inthe "Service
and Adjustments" section inthis manual.
Label
NOTE: You may now roll your tractor off the skid. Followthe appropriate instruction below
to remove the tractor from the skid.
,A WARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission (See
"TO TRANSPORT" inthe Operation sec-
tion of this manual).
4. Roll tractor forward off skid.
8
TO iNSTALL MOWER
1. Set parking brake lever and lower attachment lift lever
Depress clutch/brake pedal all the way down and hold.
Pull parking brake lever up and hold, release pressure from clutch/brake pedal, then release parking brake lever. Pedal
should remain in brake position. Ensure parking brake will hold tractor secure.
Parkin( Brake Lever
_ILCAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is
located on left side of fender.
,
Assemble front gauge wheel (W) to
front of mower.
f_
H. Front Mower Bracket X. Shoulder Bolt
W. Front Gauge Wheel Y, 11/40.D. Washer
Z, 3/8-16 Locknut
3. Turn steering wheel left and position mower,
Turn steering wheel to the left as far as it will go and position mower on right side of
tractor with deflector shield (Q) to the right.
Front
Transaxle
Q, Deflector
Shield
A. Mower Side Suspension Arms
B. Retainer Spring C. Rear Lift Link(s) D. Right Side Rear Mower Bracket E. Front Lift Link Assembly R Front Suspension Bracket
H, Front Mower Bracket
I,
K.
L. M. Q. S. W.
9
Left Side Rear Mower Bracket Belt Tension Rod
Locking Bracket Engine Clutch Pulley
Deflector Shield
Anti-Sway Bar
Front Gauge Wheel
4. Slide mower under tractor.
Bring belt forward and check belt for proper routing in all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding
mower under tractor.
Slide mower under tractor until it is
centered under tractor.
5. Install anti-sway bar (S) (If equipped)
Anti-Sway Bar (S)
Towards _
Mower Deck p'-
90° End
From right side of mower, first insert
90 ° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left
rear tire in front of transaxle.
Integrated Washer End
Pivot the integrated washer end of anti- sway bar (S) towards mower deck bracket on right side of mower. Insert integrated
washer end of bar into hole in rear mower
bracket (D). Move mower as needed to insert integrated washer end of bar into
rear mower bracket (D).
Secure with small washer and small retainer spring as shown.
i - -T--_
/
D. Right Side Rear
Mower Bracket
S. Anti-Sway Bar T. Transaxle Bracket
6. Attach mower side suspension arms (A) to chassis.
Position front hole inside suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large
retainer spring (B).
Repeat on opposite side of tractor.
Transaxle Bracket (T)
Located Between Rear Tires
NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway bar will be in same position/location.
/ /
A. Mower Side Suspension Arms
B. Retainer Spring D. Right Side Rear Mower Bracket
7. Attach rear lift links (C)
Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm
and pivot link down to mower.
Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.
Repeat on opposite side of tractor.
10
m
m
\
\
\
\
C. Rear Lift Link(S) D. Right Side Rear Mower Bracket
U, Hole
9 install Belt On Engine Clutch Pulley (M)
Disengage belt tension rod (K) from locking bracket (L).
Install belt onto engine clutch pulley (M).
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves and under
mandrel covers.
8 Attach front link (E) , Turn steering wheel to position wheels
straight forward.
From front of tractor, insert rod end of front link (E) through front hole in tractor
front suspension bracket (F).
Move to left side of mower and and insert large retainer spring (G) through hole in
front link (E) behind front suspension bracket (F).
Insert other end of link (E) into hole in front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting.
Front Link ...............
Location /
i-
M.Engine
Clutch Pulley
Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is
spring loaded. Have a tight grip on rod and engage slowly.
Raise attachment lift lever to highest
position. If necessary, adjust gauge wheels before
operating mower as shown in the owner's/ operator's manual. Check gauge wheels,
deck level and rake settings.
E. Front Lift Link Assembly R Front Suspension Bracket
G, Large Retainer Spring H, Front Mower Bracket
J. Small Retainer Spring
M, Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were over-inflated
at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the
Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating prop- erly. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual.
IVfCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best performance and satisfaction from this
Quality Product.
Please review the following checklist:
_f All assembly instructions have been
completed.
_f No remaining loose parts in carton. _f Battery is properly prepared and
charged.
_f Seat is adjusted comfortably and tight-
ened securely.
_f All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated at the factory).
_f Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
_f Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
_f Check wiring. See that all connections
are still secure and wires are properly clamped.
_f Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning howto use your tractor, pay ex- tra attention to the following important items:
_f Engine oil is at proper level. _f Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
_f Become familiar with all controls, their
location and function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Be sure Operator Presence System and Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
v"
It is important to purge the transmission before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instructions (See "TO START ENGINE"and"PURGETRANSMISSION"
in the Operation section of this manual).
12
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I\i
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
LIGHTS ON
OPERATION
SYSTEM (ROS)
FUEL BATTERY
t
REVERSE FORWARD
®4s _,3o
CRUISE CONTROL
@@®@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FiRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LiFT
CLUTCH/BRAKE
PEDAL
13
KNOW YOUR TRACTOR
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor. (B) BRAKE PEDAL- Used for braking the
tractor and starting the engine.
(C) PARKING BRAKE- Locks clutch/brake pedal into the brake position.
(D) THROTTLE CONTROL- Used to con-
trol engine speed.
(E) ATTACHMENT CLUTCH SWITCH
- Used to engage the mower blades, or other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting
and stopping the engine,
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation
of mower or other powered attachment while in reverse.
(H) LIGHT SWITCH -Turns the headlights on and off.
(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed
without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor. (L) REVERSE DRIVE PEDAL- Used for
reverse movement of tractor. (N) CHOKE CONTROL- Used when starting
a cold engine. (P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower.
14
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt bythe operator to leave
the seat without first setting the parking brake will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),
then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch clutch lever to disengaged position
ENGINE -
Movethrottle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position
and remove key. Always remove keywhen leaving tractorto prevent unauthorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating efficiency.
Full speed (fast) offers the best mower
performance.
(1_) Attachment (1_) Attachment
To stop ground drive, depress brake pedal
depressed.
Clutch Control Clutch Control
"Engaged .... Disengaged"
GROUND DRIVE -
all the way down.
IMPORTANT: Forward and reverse drive pedals return to neutral position when not
TO USE CHOKE CONTROL (N)
Use choke control whenever you are starting a cold engine. Do not use to start a warm
engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
15
TOMOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward(K) or reverse(L)
drive pedal to begin movement. Ground speed increases the further down the
pedal is depressed.
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
such as trimming at slow speeds may cause the cruise control to disengage. Do not use
the cruise control on slopes, rough tertian
or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever
(J) up and hold while lifting your foot off
the pedal, then release the lever.
To disengage the cruise control, depress the
brake pedal, tap on forward drive pedal or push the cruise control lever down.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cutting
height slot.
Slide pointer tab (T) to desired cutting
height as a reminder for next time you mow.
The cutting height range is approximately
1"to 4". The heights are measured from the
ground to the blade tip with the engine not run- ning. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2" during the cool season and to over 3" during hot months. For
healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when
they are slightly offthe ground when mower is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut posi- tion, gauge wheels should be assembled
so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine
running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to
prevent the engine from hesitating or cutting offwhen operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut with attach- ment lift lever,
2. Start mower blades by engaging attach- ment clutch control.
16
TO STOP MOWER BLADES
Disengage attachment clutch control.
_ICAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield (S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction with the attachment clutch engaged will shut
off the engine unless ignition key is placed in the ROS "ON" position.
_IWARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment engaged. Do not mow in reverse unless
absolutely necessary. USING THE REVERSE OPERATION SYSTEM
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
TO OPERATE ON HILLS _IbWARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release park- ing brake and brake pedal.
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.
Free wheel control is located at the rear
drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control. Pull freewheel control out and into the slot
and release so it is held in the disengaged position. Do not push or tow tractor at more than
two (2) MPH. To reengage transmission, reverse above
procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer,
be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor.
17
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs ser-
vicing. When service is required, the service
reminder will flash for two hours. To service engine and mower, see the Maintenance
section of this manual. NOTE: Service reminder runs when the
ignition key is in any position but "STOP". For acurate reading, be sure key remains
in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oilfill cap/dipstick; wipe oil off. Reinsert the dipstick into the
tube and rest oil fill cap on the tube. Do
not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil
until "FULl" mark on dipstick is reached. Do not overfill.
3. For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
4. To change engine oil, seethe Maintenance
section in this manual.
5. Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
_IbCAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
RESERVE FUEL VALVE OPERATION
1. Raise seat to access reserve fuel valve.
2. In normal operation, valve should be set to primary (as shown in view)
3. If tractor runs out of fuel, rotate valve handle to reserve.
4. Drive tractor to be refueled.
5. After refueling, return valve to primary position.
Reserve Fuel Valve
©
Primary
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take extra cranking time to move fuel from the
tank to the engine.
1. Be sure freewheel control is in the trans- mission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start
attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
18
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does
not start after several attempts, push choke control in, wait a few minutes and
try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING
(50°F (10°0) and above)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. If the engine starts to run roughly, pull the choke control out slightly
for a few seconds and then continue to push the control in slowly.
The attachments and ground drive
can now be used. If the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTI N G
(50°F (10°C) and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke
control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in.
If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an
engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the
transmission should be warmed up as fol-
lows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period. o The attachments can be used during
the engine warm-up period after the transmission has been warmed up and may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F (0°C))
the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
PURGE TRANSMISSION
_I, CAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operation and performance,
it is recommended that the transmission be purged before operating tractor for the first
time. This procedure will remove anytrapped air inside the transmission which may have
developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replacement, itshould be purged after reinstallation before
operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with
engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position
(See "TO TRANSPORT" in this section
of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle
control to slow position. Disengage park- ing brake.
,_I, CAUTION: At any time, during step 4, there may be movement of the drive wheels.
4. Depress forward drive pedal to full forward
position and hold forfive (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold
for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See "TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle
control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
19
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto
the area that has already been cut. Have the cut areatothe right ofthe tractor. This
will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start byturning
to the right so that clippings will discharge
away from shrubs, fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished.
f
}=
J
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment
being used.
20
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation _' Check Tire Pressure
aT Check Operator Presence & ROS Systems A Check for Loose Fasteners C ChecWReplace Mower Blades
T Lubrication Chart 0 Check Battery Level
R Clean Battery and Terminals
Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
Change Engine Oil lwithout oil filter) NE Clean Air Filter G Clean Air Screen
Inspect Muffler/Spark Attester N Replace Oil Filter !If equipped) E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
R_lace Fuel Filter
1 - Change more often when operating under a heavy Iced or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
USE HOURS HOURS HOURS HOURS
V"
_1,2
_1,2
_1,2
_2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required ff equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made pe- riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help your en-
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(_Steering Pivot Bolts
(_S Zerk
C
Wheel
Spindle
Zerk
Front Wheel
Bearing Zerk
Bearing
Zerk
Engine
(_ Steering
Sector Gear
Teeth
@ Mandrel
Zerks
(_)General Purpose Grease (_Refer to Maintenance "ENGINE" Section.
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu- bricant sparingly.
21
TRACTOR
Always observe safety rules when performing
any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
The attachment clutch should never oper-
ate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the
attachment clutch engaged, any attempt
bythe operator to shift into reverse should
shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt
by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be sharp.
eplace worn, bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manu-
facturer of your tractor is hazardous, could
damage your tractor and void your warranty. BLADE REMOVAL
1. Raise mower to highest position to allow
access to blades.
NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install newbladewith stamped"THiS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque/62-75 Nm).
IMPORTANT: Special blade bolt is heat treated. Mandrel
Assembly
Blade
Blade
"Star
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However,
periodic charging of the battery with an au- tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
22
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