Craftsman 917288631 Owner’s Manual

Operator's Manual
I RIIFTSHIIN°
LAwN TRACTOR
26.0 HP,* 54" Mower Electric Start
Automatic Transmission
Model No.
917.28863
IMPORTANT: Foranswers to your questions Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
operating this equipment. 5 am - 5 pm, Mort- Sat
Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty,
Esta mdquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO).
El uso de una gasolina que supere el 10% de etanol (EIO) anularzt la garantla del producto.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:w_rw.sears.com/craftsman *As rated bytheenginemanufacturer
SEARS Craftsman Help Line
448214 Rev. 1
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
AssemblyiPre-Operation ......................... 7
Operation ............................................... 13
Maintenance .......................................... 21
Sewice and Adjustments ....................... 26
Storage .................................................. 3I
Troubleshooting ..................................... 32
Sears Service .......................... Back Cover
Maintenance Schedule .......................... 21
Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axis of this riding equipment are warranted against any defects in matedal or workmanship. A defective frame or front axle will receive
free in-home repair or replacement if repair is impossible .......
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT IS USED bythe odginal owner after the fifth year from the date of purchase, the cast iron front axle (ifequipped) ofthis riding equipment iswarranted against any defects in matedaI or
workmanship. With proof of purchase, a defective cast front axlewill receive free in-home replacement.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.craftsman.com
In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.
This warranty covers ONLY defects in matedaI and workmanship. Warranty coverage does NOT include:
. Expendable parts (except battery) that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
__stumpS,orglass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or
maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to becontaminated or oxidized (stale). in general, fuel should be used within 80 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary f_om
state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_IbWARNING: In orderto prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.
_t, WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. (Jse common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose
traction with the ground and cause you to lose control of your tractor.
_.WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_kWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge openmg at all times. Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystanders
beforeoperating. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mowin reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never direct discharged materialtoward anyone. Avoid discharging material agatnst a wall or obstruction. Matenal may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces. Do not operate machine without the en-
tire grass catcher, discharge chute, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and walt for all parts to
co me to acomplete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in dayhghtor good artificial light.
Do not operate the machine while under the influence of alcohol or drugs, Watch for traffic when operating near or crossing roadways.
Use extra carewhen loading or unloading
the machine into a trailer or truck, Always wear eye protection when operat-
ing machine. Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Followthemanufacturer'srecommenda- tion for wheel weights or counterweights.
° Keep machine free of grass, leaves or
other debns build-u pwhich can touch hot exhaust/engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to oc- cur. Clean any oil or fuel spitfage before operating or storing the machine. Allow machtne to cool before storage.
3
II,SLOPEOPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injuryor death. Operation on all slopes requires extra caution. If you cannot back upthe slope orifyoufeel uneasy
on it, do not mow it,
Mow up and down slopes, not across.
- Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine, Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the stope.
Do not mowonwetgrass.Tires maylose traction.
....Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetireslosetraction, disengage
the blades and proceed slowly straight
down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine
with grass catchers orother attachments;
they can affect the stability of the ma- chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could suddenly roll over if a wheel is over the
edge or ifthe edge caves in.
III. CHILDREN
-_WARNING: CHILDRENCANBEINJURED.........;--l=xtinguish aii cigarettes, cigars, pipes,
BYTHISEQUIPMENT,The American Acade- and other sources of ignition. my of Pediatrics recommends that children
be a minimum of 12 year of age before op-
erating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower,
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and inthe watchful care ofa responsible adult other than the operator.
. Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carrychildren, even withtheblades shut off. They mayfall offand beseriously injured or interfere with safe machine operation. Children who have beengiven rides inthe past may suddenly appear in
the mowing area for another ride and be
runover or backed over bythe machine,
Never allow children to operate the ma-
chine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block yourView of a child,
IV. TOWING
Tow onlywith amachine that has a hitch
designed for towing. Donotattach towed equipment except at the hitch point.
, Followthe manufacturer's recommenda-
tionfor weight limitsfortowed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
Onslopes, the weightofthe towed equip- ment may cause loss of traction and loss
of control.
Travel slowiy and allow extra distance to stop.
V, SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injuryor propertydam- age, use extreme care in handling gasoline, Gasoline is extremely flammable and the vapors are explosive,
Use only approved gasoline container,
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
. Neverstorethemachineorfuelcontainer
where there is an open flame, spark, or pilot light such as on a water heater or other appliances,
. Never fill containers inside a vehicle or
on a truck or trailer bed with plasticliner. Always place containers on the ground away from your vehicle when filling.
4
* Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. Ifthis isnot possible, then refuel
such equipmentwith a portable container, rather than from a gasoline dispenser
nozzle.
- Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. Iffuel isspilled on clothing, change cloth- ing immediately.
e
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
. Neveroperate machine inaclosed area,
. Keep allnuts and boltstightto be surethe
equipment is in safe working condition,
o Nevertamperwith safetydevices, Check
their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow mashineto coolbeforestoring.
If you strike a foreign object, stop and inspectthe machine. Repair,ifnecessary, before restarting,
Never make any adjustments or repairs with the engine running.
. Check grass catcher components andthe
discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
Mowerbladesaresharp. Wraptheb]ade or wear gloves, and use extra caution when servicing them.
Checkbrakeoperationfrequentty. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating, Stop machine if anyone enters the area.
° Never carry passengers.
Do not mowin reverse unless absolutely necessary. Always look down and behind before and while backing,
Never carry children, even with the
Be alert and turn machine off if a child enters the area,
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not
across.
Choose a low ground speed so that you
wilt not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a
.blades shu_.o%__They.may.fa!.!_offa[ld slope. ]fthetireslosetraction, disengage
be seriously injured or interfere with safe .................the bla,€lesand proceed s!ov¢ly-straight
machine operation, Children who have beengiven ridesinthe pastmay suddenly appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Whenloading orunloadingthis machine,
do not exceed the maximum recom-
mended operation angle of t5 °.
5
PRODUCT SPECIFICATIONS
iGasoline Capacity 3.0 Ga[lons/11,35 L and type: Regular Unleaded
OilType: SAE30 (above 32°F/0°C
(APh SG-SL) SAE 5W30 (below 32°F/0°C
Oil Capacity: Wi Filter; 64 Oz./1.96 L
Spark Plug: Champion QC12YC
Charging 16 Amps @3600 RPM System:
Battery: Amp/Hr; 28
Blade Bolt Torque: 45-55 Ft. Lbs,/62-75 Nm
W/out Filter: 60 Oz./1.77 L
(Gap: .040"/1.02 mm)
Min, CCA: 230
Case size: U1R
CONGRATULATIONS onyour purchase of a new tractor. It has been designed, engi- neered and manufactured togiveyouthe best
possible dependability and performance.
....................Shouldyou experience any problemyou can-
not easily remedy, please contact a Sears or other qualified service center, We have com-
petent, well4rained representatives and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFE-rY RULES",
CUSTOMER RESPONSIBILITIES
- Read and observethe safety rules.
Followaregularschedule in maintaining, caringfor and usingyour tractor.
Follow instructionsunder"Maintenance" and "Storage" sections of this manual.
Wear proper Personal Protective Equip-
ment (PPE) while operating this machine,
including (at a minimum) sturdy footwear, eye protection, and hearing protection.
Do not mow in shorts and/or open toed footwear.
--Always letsomeone knowyou are outside ......specialists,,who have access to over.4,5-
mowing, million quality partsand accessories. That's
_WARNING: This tractor is equipped with an internal combustion engine and should
not be used on or near any unimproved
forest-covered, brush-covered or grass- covered land unless the engine's exhaust
system is equipped with a spark arrester meeting appficable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by
the operator.
Inthe stateof Califomiathe above isrequired bylaw (Section 4442 of the California Public
Resources Code). Other states may have
similar laws, Federal laws apply onfederal
lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual),
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase, Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, itmay require repairfrom time totime. That's
when having aRepair ProtectionAgreement can save you money and aggravation,
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement: ; Expertservice byour I2,000 professional
repair specialists.
Unlimitedserviceand no chargefor parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered bythe agreement; also, 10% off
regular price of preventive maintenance check.
. Fast help by phone - phone support
from a Sears representative onproducts requiring in-homerepair,plus convenient
repair scheduling.
Onceyou purchase the Agreement, asimple phone call is allthat ittakes for youto sched- uleservice. Youcancall anytime dayor night, or schedule a service appointment online.
Sears has over 12,000 professional repair
the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
Forprices and additional information call
1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items,in the
U.S.A. call 1-800-4-MY-HOME®
Mower
(2) Rear _
(5) 1-3/16 Assemblies
O,D. Washers
(1) Small
Retainer Springs
Retainer Springs
.... if Equipped (_
(1) Anti-Sway Bar (1) 3/40.D.
Lift Link j_
(1) Front _
Lift Link _,'_\
Assembly
Washers
(1) Shoulder Bolt
(1) Wheel Locknut
................................................................. i'.....................
.... Slope Sheet
(1) 1-1/40.D,
Washer
(1) 3/8-16
Keys
(1) Small Retainer
Springs
i i i,,,,,,, i H,,
*Installed by Dealer
*BrushGuardKit
(2) Keys
7
Your new tractor has been assembled at the factory with exception of those parts left unas- sembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY Release lever to lock seat in position.
A socket wrench set will make assembly
easier. Standard wrench sizes are listed. (2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge
(I) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
When right or left hand is mentioned in this manual, it means when you are in the operating
position (seated behind the steering wheel). NOTE: You may now roll your tracter off the
.....................TO REMOVE TRACTOR FROM to remove thetractor from the skid.
CARTON
UNPACK CARTON
Removeallaccessibleloosepartsandparts cartonsfrom carton.
Cutalongdotted linesonall four panelsof carton.Remove end panels and layside
panelsflat.
Remove mower and packingmaterials.
Checkfor any additional loose partsor cartonsand remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1. Lifthood to raised position.
NOTE: If this battery is put into service after
month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this
manual for charging instructions),
, -Forbattery& batterycable installationsee
"REPLACING BATTERY" in the "Service and Adjustments" section in this manual.
Label
skid. Follow the appropriate instruction below
_ll WARNING; Before starting, read, under- stand and followall instructions inthe Operation
section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front
of tractor is clear of other people and objects. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake bydepressing brake pedal.
3. Placefreewheel controlin disengaged posi- tion to disengage transmission (See "TO
TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
Continue with the instructions that follow. TO INSTALL MOWER
1. SET PARKING BRAKE LEVER AND
.....LOWER ATTACHMENT LIE-I-LEVER
Depress clutch/brake pedal all the way
down and hold.
Pull parking brake lever up and hold, release pressure from clutch/brake pedal, then
release parking brake lever. Pedal should remain in brake position. Ensure parking
brake will hold tractor secure.
TO ADJUST SEAT
Sitin seat.
Lift upadjustmentlever (A)andslideseat
untilacomfortablepositionisreachedwhich allows youto pressclutch/brakepedalall
the way down.
Brake Lever
_CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever,lower itslowly
and engage in lowest position. Lift lever is
located on left side of fender.
Li_ Lever
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER
H. Front Mower Bracket W. Front Gauge Wheel
X. Shoulder Bolt Y. 1-I/40.D. Washer Z. 3/8-16 Locknut
3. TURN STEERING WHEEL LEFT AND POSITION MOWER
Turn steering wheel to the left asfar as it will goand position moweron rightside of tractorwith deflectorshield (Q)tothe right.
Front
Transaxle
Q. DeflectorShield
4. SLIDE MOWER UNDER TRACTOR
Bring beltforwardand check beltfor pro- per routing in all mower pulley grooves.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.
Slide mower under tractor until it is centered under tractor.
A. Mower Side Suspension Arms B. Retainer Spring C. Rear Uft Link(S)
D. Right Side Rear Mower Bracket E. Front Lift Link Assembly
E Front Suspension Bracket H, Front Mower Bracket
I. Left Side Rear Mower Bracket K. Belt Tension Rod
L. Locking Bracket M. Engine Clutch Pulley
Q. De,rector Shield S. Anti-Sway Bar
W. Front Gauge Wheel
9
A, MowerSideSus_ensionArms Q. DeflectorShield
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
' ANTI-SWAY BAll (S)
Ldi" Towards Towards"_
I ""_ Transaxle MowerDeck
90° End IntegratedWasherEnd
From right side of mower, first insert
90_end of anti-sway bar (S) into hole in
transaxle bracket (T), located near left
rear tire in front of transaxle,
NOTE: Flashlight may be helpful.
Anti-Sway ! _ !.,'-__..............._,_ °
Bar(S) _,._.:::_:.> ._
Location..., ] ; \
"t t3
Pivot the integrated washer end of anti- sway bar(S)towards mowerdeckbracket on right side of mower, Insert integrated
washer end of bar intohole in rear mower bracket (D). Move mower as needed to
insert integrated washer end of bar into rear mower bracket (D),
Secure with small washer and small retainer spring as shown.
D, Right Side Rear Mower Bracket S. Anti-Sway Bar
T. Transaxle Bracket
6,
ATTACH MOWER SIDE SUSPENSION ARMS (A)TO CHASSIS
Positionfront hole insidesuspension arm
(A)over pin on outside of tractor chassis
and secure with large washer and large retainer spring (B),
Repeat on opposite side of tractor.
Transaxle Bracket (T)
Located Between Rear Tires
T. Transaxle Bracket
NOTE:Depending onmodel, bracket (_ may bedifferentthan shown butholefor anti-sway bar wilt be in same position!location,
A, Mower Side Suspension Arms
B. Retainer Spring D. Right Side Rear Mower Bracket
7. ATTACH REAR LIFT LINKS (C)
Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower,
Liftrear corner ofmower and position slot in link assembly over pin on rear mower bracket (D) andsecure with largewasher and large retainer spring.
Repeat on opposite side of tractor.
10
C. Rear Lift Link(s)
D, Right Side Rear Mower Bracket
U. Hole
8 ATTACH FRONT LINK (E)
Turn steering wheel to position wheels straight forward.
From front of tractor, insert rod end of
front link (E)through front hole intractor
front suspension bracket (F),
Moveto left sideof mower and and insert large retainer spring (G)through hole in
front link (E) behind front suspension
bracket (F).
° Insert other end of link (E) into hole in
front mower bracket (H) and secure with washer and small retainer spring (J).
NOTE: Requires deck lifting,
FrontUnk /
l f ,,__ ...../.........",
9 INSTALL BELT ON ENG1NE CLUTCH
PULLEY (M)
Disengage belt tension rod (K) from locking bracket (L).
Install belt onto engine clutch pulley (M),
M.Engine
Clutch Pulley
IMPORTANT: Check belt for proper routing
in all mower pulley grooves and under
mandrel covers.
Engage belt tension rod (14)on locking bracket (L),
_OAUTION: Belt tension rod is spring loaded. Have atight grip on rod and engage slowly,
Raise attachment rift lever to highest position.
If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.
MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT"
in the "Service and Adjustments" section of this manual.
J. Small Retainer Spring
M. Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance. * Reduce tire pressureto PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO
LEVEL MOWER" in the Service and Ad-
justments section of this manual
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist: J All assembly instructions have been
completed.
J No remaining loose parts in carton. t/' Battery is properly prepared and
charged.
t/' Seat is adjusted comfortably and tight-
ened securely.
t/' All tires are properly inflated, (Forship-
ping purposes, thetires were overinfiated at the factory).
Vr Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting results. Fires must be properlyinflated
t_CHECKLIST
CHECK BRAKE SYSTEM ......... for leveling).
Afteryoulearnhowto operateyourtrac- J Check moweranddrive belts. Besure
tor, check to see that the brake is operat-
ingproperly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
they are routed properly around pulleys and inside all belt keepers.
v( Check wiring. See that all connections
are still secure and wires are properly clamped.
J Before driving tractor, be sure freewheel
control isin"transmission engaged" posi- tion (see "To Transport" in the Operation
section of this manual),
While learning how to use your tractor, pay extra attention to the following important
items: V" Engine oil is at proper level.
J' Fueltank isfilled withfresh, ctean,regular
unleaded gasoline,
J Become familiar with all controls, their
location and function. Operate them before you start the engine.
_f_Besure brake system is insafe operating
condition.
i,/Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
J It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-
MISSION" inthe Operation section ofthis manual).
12
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
R N
REVERSE NEUTRAL
ENGINE OFF REVERSE
LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL PEDAL
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEETAWAY KEEP AREA CLEAR SLOPE HAZARDS
OPERATION
SYSTEM (ROS)
FREEWHEEL
{Automatic Modelsonly)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol .,,,_,_,._.
is used to identify safety inform- ation about hazards which can /_,
result in death, serious injury and!or property damage.
H L I',,!
HIGH LOW CHOKE FAST SLOW
ENG|NE ON ENGINE START PARKING BRAKe MOWI_R HEIGHT
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury,
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
m_ght result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine,
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and!or property damage, FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
IGNITION SWITCH
CLUTCH/BRAKE
MOWER LIFT
13
KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRAC-
TOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractorsconform to the applicable safety standards ofthe
(A) ATTACHMENT LIFT LEVER - Used to (H) LIGHT SWITCH - Turnsthe headlights raise and lowerthe mower or other attach- on and off.
ments mounted to your tractor. (J) CRUISE CONTROL LEVER - Used to (B) BRAKE PEDAL - Used for braking the set forward movement of tractor at desired
tractor and starting the engine, speed without holding the forward drive
(C)-PARKING BRAKE_-E(_ks_lutcS/SraKe pedal pedal into the brake position. (K) FORWARD DRIVE PEDAL - Used for
(D) THROTTLE/CHOKE CONTROL- Used forward movement of tractor.
for starting and controllingengine speed. (L) REVERSE DRIVE PEDAL- Used for
(E) ATTACHMENT CLUTCH SWITCH reverse movement of tractor.
- Usedtoengagethemowerblades, orother (M) FREEWHEELCONTROL-Disengages
attachments mounted to your tractor, transmission for pushing or slowly towing (F) IGNITION SWITCH - Used for starting the tractor with the engine off.
and stopping the engine, (P) SERViCEREMINDER/HOURMETER (G) REVERSE OPERATION SYSTEM - Indicates when service is required for the
(ROS) "ON" POSITION - Allows operation engine and mower.
of mower or other poweredattachment while in reverse,
American National Standards Institute.
14
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
'(our tractor is equippedwith an operator
presence sensing switch. When engine is
running, any attempt bythe operatorto leave the seat withoutfirst setting the parking brake willshut off the engine.
1. Depress brake pedal(B)allthe way down and hold.
2. Pull parking brake lever(C) up and hold, release pressure from brake pedal (B),
then release parking brake lever. Pedal should remain in brake position. Make sure parkingbrakewi]l holdtractorsecure.
STOPPING
MOWER BLADES -
- To stop mower blades, push attachment
clutch switch intodisengaged position (O).
..... engine exhaust gases may cause "brown-
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignitionkey (F) to "STOP" position andremove key.Always remove keywhen leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause
the battery to discharge and go dead,
NOTE: U0dercertain conditions whentractor isstanding idlewith the engine running, hot
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
_J_GAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
(1)Attachment (O)Push-Into ClutchSwitch "Disengaged"
PullOut To"Engage"
STOPPING
GROUND DRIVE -
Tostop ground drive, depress brake pedal all the way down.
ENGINE -
Move throttle control (D) between halfand full speed (fast) position.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast),
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower performance.
15
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse(L)
drive pedalto begin movement. Ground speed increases the further down the
pedal is depressed.
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used
while mowing or transporting on relatively smooth, straight surfaces. Other conditions
such as trimming at slow speeds maycause the cruise control to disengage. Do not use the cruise control on slopes, rough terrian
or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever
(J) up and hold while lifting your foot off
the pedal, then release the lever.
Todisengage the cruise control, depress the
brake pedal, tap on forward drive pedal or
pushthe cruise control lever down,
TO ADJUST MOWER CUTTING HEIGHT
The position ofthe attachment lift lever (A)
determines the cutting height.
The cutting height range is approximately 1" to 4". The heights are measured from the groundtothe bladetip with the engine notrun-
ning. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2" during the cool sea- son and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.
- For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly offthe ground when mower
is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping
in most terrain conditions, NOTE: Adjust gauge wheels with tractor on
a flat tevel surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut posi- tion, gaugewheels should be assembled
so they are slightly off the ground, tnstall gauge wheel in appropriate hole. Tighten securely.
3, Repeat for all, installing gauge wheel in
same adjustment hole.
- Put attachment lift lever indesired cutting height slot.
TO OPERATE MOWER "four tractor is equipped with an operator
presence sensing switch. Any attemptbythe operator to leave the seat with the engine
running andthe attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to
prevent the engine from hesitating or cutting
offwhen operating your equipmenton rough,
rolling terrain or hills,
t. Select desired height of cut with attach-
ment lift lever.
2, Start mower blades by engaging attach-
ment clutch control.
16
TO STOP MOWER BLADES -
_.,Disengage attachment clutch control.
_HILGAUTION. Do not operate the mower without either the entire grass catcher, on
mowers so equipped, orthe deflector shield
(S) in place.
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel inthe reverse direction
:..........._With the attachment clutch engaged witlshut
off the engine unless ignition key is placed in the ROS "ON" position.
_kWARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides itis necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM - Only use if you are certain no children or other bystanders will enterthe mowing area,
1. Depress brake pedal all the way down.
2, With engine running, turn ignition key
counterclockwiseto ROS "ON" position.
3. Look down and behind before and
while backing,
4.-,-Slowlydepress reverse drive pedaLto_
start movement.
5. When use ofthe ROS is no longer
needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
_WARNING: Do not drive up or down hills with slopes greater than 15° and do not
drive across any slope. Use the slope guide provided atthe back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hilts.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake,
Torestart movement, slowly release park- ing brake and brake pedal.
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.....
Free wheel control is located at the rear drawbar of tractor,
- Raise attachment lift to highest position with attachment lift control,
Pull freewheel control out and intothe slot and release so itis held in the disengaged
position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above
procedure.
NOTE: To protect hood from damage when
transporting yourtractor onatr_jckoratrailer,
Use an appropriate means of tying hood to
tractor (rope, cord, etc.),
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
17
SERVICE REMINDER/HOUR METER Service reminder shows the total number of hoursthe enginehas run andindicates when
the engine or mower needs servicing. After every 50 hoursof operation the oilcan icon willstayonfor 2 hoursoruntilamanual reset occurs.To reset the displaymanually turn the ignitionswitch to the on position,then the off positionfive times (1 second on, 1 second oft). Toservice engine and mower,
see the Maintenance section ofthismanual. Note: Service reminder runs when the ignition key is in any position but "STOP", For accurate reading, be sure key remains
in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
........................shipped, from the factory, already filled
The engine in your tractor has been with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart inthe Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual,
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
_withgasoline. Purchase.)'uel.inquanti.-.
ties thatcan be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
, Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fue! system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season, See Storage Instructions for
additional information. Never use engine or carburetor cleaner products inthe fuel
tank or permanent damage may occur. TO START ENGINE
When starting the engine for the first time or if the engine has run out offuel, it will take extra cranking time to move fuel from the tank to the engine.
1, Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged position,
4. Move throttle control to choke position,
NOTE: Before starting, read the warm and cold starting proceduresbelow.
5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again, If engine still does not start, move the throttle control back to the
choke position and retry.
_WA._RMWEATHE R STARTING
(50°F(10°C) and above)
6. When engine starts, move the throttle
control to the fast position,
The attachments and ground drive can
now be used, tf the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
18
COLD WEATHER STARTING (50°F(10°C) and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immedi- ately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature, the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit incold weather, the transmission should be warmed up as follows:
1, Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating posi-
tion.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up. NOTE: Ifata highaltitude (above3000feet) or in cold temperatures (below 32°F(0°C)) the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TO ADJUST CARBURETOR" inthe Service
and Adjustments section of this manual).
PURGE TRANSMISSION
_i_,CAUTION: Never engage or disengage freewheel lever while the engine isrunning.
Toensure proper operationandperformance,
itisrecommended that the transmission be purged before operating tractor for the first
time.This procedure will remove anytrapped
air inside the transmission which may have developed during shipping of your tractor,
IMPORTANT: Should your transmission require removal for service or replacement, itshould be purged after reinstallation before
operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control indisengaged position
(See "TO TRANSPORT" in this section
of manual),
3. Sitting in the tractor seat, start engine, After the engine isrunning, move throttle
controlto slow position. Disengage park- ing brake,
_CAUTION: At any time, during step 4, there may be movement of the drive wheels,
4, Depress forward drive pedal to full for-
wardpositionand holdforfive (5)seconds andreleasepedal. Depress reverse drive
pedal to full reverse position and hold for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5, Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See "TO TRANSPORT" in this section of
manual).
7. Sitting inthe tractor seat, start engine. After the engine isrunning, move throttle
control to half (t/2) speed. Disengage parking brake;
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three times.
Your transmission is now purged and now
ready for normal operation.
19
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive sothat clippings are discharged onto
the area that has already been cut. Have the cut area to the rightofthe tractor. This
will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas,start byturning
to the right so that clippings will discharge
away from shrubs, fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished.
_f
If grass is extremely tail, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
° Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
_of_mate..r_ia!.._Regulate_gr_Qu_.d_spe_ed__by__
selecting a low enough speed to give the mower cutting performance aswell as the
qualm:/of cut desired.
When operating attachments, select a ground speed that will suit the terrain and
give best performance of the attachment being used.
2O
MAINTENANCE a_o_= Ev¢_ f GV_RV EVSn¥ _F.nY _VERY SEPOnE
SCHEDULE _c. B I 2s so _eo S_EO. STO_AO_
Cheek Brake Ope_tion tf "@ " .....
Check Tire Pressure ................ V' V' ' ,............
Cheek Operator Presence & ROS Systems If
USE HOURS HOURS HOURS HOURS
A Check_orLooseFasteners V' I v"
C Ghost/Replace Mower Blades Vr_
T _brieation Chart V _ ............
0 Check Batte_ Le,_el
R ,............ ,,::,,,,, ,v'
Ctean Debris Off Steerlng Plate I_s Check Trar_saxle Cooling _ ,
Cheo_{ Mower Levelr_es8 ...........
CheekY-So=re ............I _ I.
Check En,g_ne Oil Lev_,! ............... If V _
C_nclP. Engine OIl (with oil fiItet)
Change Er_gine, Oil lwilheut eiE filter) ..........
RE Clear Air Rlter V_ i
G Clea_AirScreen V_=
I inspect MuffledSp=rk Arrestor .................
N: Reptace OII Fi!t,e,r,,,,!!feqLtipped) _,_
E Clean Engine Cog!ingFins ................ t4#'=
Replace Spexk P1£,£1
Rap[see Air Fqlter Paper Carlridge V_
Rap!ace Fuel,Filter ................. I_ t i
V',=
GENERAL RECOMMENDATIONS The warrantyon thistractordoes not cover
items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made pe-
riodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments
.described.in the Service arid Adjustments
section of this manual, . At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation, 3, Checktire pressure,
4. Check operator presence and ROS systems for proper operation.
5. Check for loosefasteners.
LUBRICATION CHART
_Steering Pivot Bolts
Zerk
Wheel
Bearing Zerk
Spindle
Zerk
Front Wheel
Bearing Zerk
Engine
Gear Teeth
Mandrel
Zerks
OGeneral Purpose Grease
(_Refer to Maintenance"ENGfNE" Section, IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.. Viscous lubricants will attract dust and dirt
thatwitl shorten the life ofthe self-lubricating bearings, lfyoufeetthey must belubricated, use only a dry, powdered graphite type lubricant sparingly.
21
TRACTOR Always observe safety rules when per-
forming any maintenance. BRAKE OPERATION
if tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual). TIRES
Maintain proper air pressure in all tires (See PSi on tires),
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber,
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignitionswitch inthe engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine isrunning with the ignitionswitch in the ROS "ON" position and the attachment clutch engaged, any attempt bythe operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged blades.
A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved
NOTE: To seal tire punctures and prevent by the manufacturer of your tractor is flat tires due to slow leaks, tire sealant hazardous, could damage your tractor and
.......................may be purchased from your local parts void your warranty. .....
dealer, Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and
the attachment clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
o When the engine is running, any at-
tempt by the operator to leave the seat
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise,
3. lnstallnewbladewith stamped"THISSIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated. Mandrel
without first setting the parking brake should shut off the engine,
When the engine is running and the attachment clutch is engaged, any at-
.-temptbythe operatorto leavethe seat
should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However,
""_"_lt_ ._--_,. _- Sta r
Center Hole-""_ ,J_'__
periodic charging of the battery with an au- tomotive charger will extend its life.
o Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open,
Recharge at 6-10 amperes for 1 hour.
Assembly
22
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