Craftsman 917288630 Owner’s Manual

Operator's

Manual

LAW

TRACTOR

26.0 HP,*54" Mower Electric Start

Automatic Transmission

Model No.

917.28863

, EspaSol, p. 37

This product has a low emission engine which operates

differently from previously built engines. Before you start the

Jengine, read and understand this Owner's Manual.

iMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO).

El uso de una gasolina que supere el 10% de etanol (EIO) anulara la garantia del producto,

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit ourCraftsmanwebsite:www.sears.com/craftsman *Asratedbytheenginemanufacturer

For answers to your questions

about this product, Call:

1-800 -659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

442076

Warranty .................................................. 2 Maintenance .......................................... 21

Safety Rules ............................................ 3 Service and Adjustments ....................... 26

Product Specifications ............................. 6 Storage .................................................. 31

Assembty/Pre-Operation ......................... 7 Troubleshooting ..................................... 32

Operation ............................................... 13 Sears Service .......................... Back Cover

Maintenance Schedule .......................... 21

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will

receive free in-home repair or replacement if repair is impossible. FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are

warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a

charge). A defective battery will receive free in-home replacement. ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or

workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement. WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.craftsman.com

in all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known tothe State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling,

I. GENERAL OPERATION

• Read, understand, and followalt instruc- tions on the machine and in the manual

before starting. Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

Be sure the area is clear of bystanders before operating. Stop machine ifanyone enters the area.

• Never carry passengers. Do not mow in reverse unless absolutely necessary. Always took down and behind

before and while backing.

Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in placeand working.

• Slow down before turning. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removingthe grass catcher,

or unclogging the discharge chute.

• Operate machine only in daytight or good

artificial light.

Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

Use extra care when loading orunloading

the machine into a trailer or truck.

• Atwayswear eye protection when operat- ing machine.

Data indicates that operators, age 60

years and above, are involved ina large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other

debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

II.SLOPEOPERATION Slopesareamajorfactorrelatedtolossof

controlandtip-overaccidents,whichcan resultinsevereinjuryordeath.Operation onallslopesrequiresextra caution. If you

cannot back upthe slope or ifyou feet uneasy on it, do not mow it.

* Mow up and down slopes, not across. * Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

* Choose a low ground speed so that you

will not have to stop or shift while on the slope.

* Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shiftto neutral and coast downhill.

* Avoid starting, stopping, or turning on a

slope. Ifthetires lose traction, disengage the blades and proceed slowly straight

down the slope.

* Keep all movement on the slopes stow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

* Use extra care while operating machine

with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

* Do not try to stabilize the machine by

putting your foot on the ground.

* Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

Ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

* Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

* Be alert and turn machine off if a child

enters the area.

* Before and while backing, look behind

and down for small children.

Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who have

been given rides inthe past may suddenly appear in the mowing area for another

ride and be run over or backed over by

the machine.

Never allow children to operate the ma- chine.

Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Donot attach towed

equipment except at the hitch point. Fotlow the manufacturer's recommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On stopes, theweightofthetowed equip- ment may cause loss of traction and toss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE SAFE HANDLING OF GASOMNE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethemachineorfuetcontainer where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on atruck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keepthenozzleincontactwiththerim ofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donot useanozzlelock-opendevice.

• Iffuelisspilledonclothing,changecloth- ingimmediately.

• Neveroverfillfuettank.Replacegascap andtightensecurely.

GENERALSERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto besure the equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, ifnecessary,

before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrass catcher componentsandthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mowerbladesaresharp. Wrapthebtade or wear gloves, and use extra caution

when servicing them.

• Checkbrakeoperationfrequentty. Adjust

and service as required.

• Maintain or reptacesafetyandinstruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow inreverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who have

been given rides inthe pastmaysuddenly appear in the mowing area for another

ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, took behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a tow ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires tosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do notturn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

PRODUCTSPECiFiCATiONS

Gasoline Capacity 3 Gallons

and Type: Unleaded Regular

Oil Type SAE30(above32°F) (API-SG-SL): SAE 5W30(below 32°F)

Oil Capacity: w/Filter: 64 oz

Spark Plug: Champion QC12YC

Ground Speed Forward: 5.2 (MPH) Reverse: 2.9

Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 28

Blade Bolt 45-55 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manufactured to giveyou thebest possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or other qualified service center. We have com- petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES

* Read and observe the safety rules. * Follow a regular schedule in maintaining,

caring for and using your tractor.

* Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

&WARNING: This tractor is equipped with an internal combustion engine and should not

be used on or near any unimproved forest- covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting ap-

plicable local or state taws (ifany). Ifa spark

arrester is used, it should be maintained in

effective working order by the operator. Inthe state of Californiathe above is required

by law (Section 4442 ofthe California Public Resources Code). Other states may have

similar laws. Federal taws apply on federal

lands. A spark arrester for the muffler is

available through your nearest Sears service

center (See REPAIR PARTS manual).

w/o Filter: 60 oz

(Gap: .040")

Min. CCA: 230 Case size: U1R

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman@ product is designed and manufactured for years of dependable

operation. But like all products, it may require repair from time to time. That's when having

a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 professional repair specialists.

Unlimited service and nocharge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's

the kind of professionalism you can count on to help prolong the life of your new purchase

for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call

1-800=827-6655, SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME@

Mower

(2) Rear _\

(5) 1-3/16 Lift Link O.D. Washers Assemblies

(1) Small _-_ _7

Mower Front Wheel

(1) Shoulder Bolt

(1) 1-1/40.D.

Washer

Retainer Springs

(5) Large

Retainer Springs

If Equipped

(1) Anti=Sway Bar (1) 3/40.D.

(1) Front

Aaaembl

Washers

(1) Small Retainer

Springs

(I) Wheel

Keys

(2) Keys

(1)3/8-16

Locknut

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left unas- sembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY • Release lever to lock seat in position.

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand is mentioned in this manual, it means when you are in the operating

position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1. Lift hood to raised position.

NOTE: if this battery is put into service after month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For battery & battery cable installation see "REPLACING BATTERY" in the "Service

and Adjustments" section in this manual.

Label

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below

to remove the tractor from the skid. _1_WARNING: Before starting, read, under-

stand and follow all instructions in the Operation section of this manual. Be sure tractor is in a

well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake bydepressing brake pedal.

3. Placefreewheelcontrolin disengaged posi-

tion to disengage transmission (See "TO TRANSPORT" in the Operation section of

this manual).

4. Roll tractor forward off skid.

Continue with the instructions that follow.

TO INSTALL MOWER

1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER

• Depress clutch/brake pedal all the way down and hold.

• Pull parking brake lever up and hold, release pressure from clutch/brake pedal, then release parking brake lever. Pedal should remain in brake position. Ensure parking

brake will hold tractor secure.

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down,

Brake Lever

AI_CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly

and engage in lowest position. Lift lever is

located on left side of fender.

Lift Lever

2. ASSEMBLE FRONT GAUGE WHEEL

(W) TO FRONT OF MOWER

H. Front Mower Bracket

W. Front Gauge Wheel X. Shoulder Bolt

Y. 1-1/40.D. Washer Z. 3/8-16 Locknut

3. TURN STEERING WHEEL LEFT AND POSITION MOWER

• Turn steering wheel to the left as far as it

wilt go and position mower on right side of tractor with deflector shield (Q)tothe right.

Front

Engine ?

°IL__ Transaxle

Q. Deflector Shield

4. SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for pro- per routing in all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is centered under tractor.

A. Mower Side Suspension Arms

B. Retainer Spring C. Rear Lift Link(S)

D. Right Side Rear Mower Bracket E. Front Lift Link Assembly R Front Suspension Bracket H. Front Mower Bracket

I. Left Side Rear Mower Bracket K. Belt Tension Rod L. Locking Bracket M. Engine Clutch Pulley

Q. Deflector Shield S. Anti-Sway Bar

W. Front Gauge Wheel

A. MowerSideSuspensionArms Q.DeflectorShield

5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)

ANTI-SWAY BAR (S)

_ Towards Towards

Transaxle Mower Deck

90 ° End Integrated Washer End

* From right side of mower, first insert

90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Anti-Sway

Bar (S) / ......................

Location, ...............'* "

* Pivot the integrated washer end of anti-

sway bar (S)towards mower deck bracket on right side of mower. Insert integrated

washer end of bar into hole in rear mower bracket (D). Move mower as needed to

insert integrated washer end of bar into rear mower bracket (D).

* Secure with small washer and small

retainer spring as shown.

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS

• Position front hote inside suspension arm

(A) over pin on outside of tractor chassis and secure with large washer and large

retainer spring (B).

• Repeat on opposite side of tractor.

\\_,_ ;,i_,_,_¢_;_ ::._.......

Transaxle Bracket (T)

Located Between Rear Tires

NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway

bar will be in same position/location.

.......t

A. Mower SideSuspension Arms

B. Retainer Spring D. Right Side Rear Mower Bracket

7. ATTACH REAR LIFT LINKS (C)

* Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm and pivot link down to mower.

. Lift rear corner ofmower and position slot

in link assembly over pin on rear mower bracket (D) and secure with large washer

and large retainer spring.

* Repeat on opposite side of tractor.

C. Rear Lift Link(s) D. Right Side Rear Mower Bracket

'U. Hole

8 ATTACH FRONT LINK (E)

• Turn steering wheel to position wheels straight forward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor

front suspension bracket (F).

• Moveto left side of mower and and insert large retainer spring (G) through hole in

front link (E) behind front suspension bracket (F).

• Insert other end of link (E) into hole in front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

FrontLink J ....... '__:::I/}_'(_::::::::!

f j,...... .........................

L, 2

9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

• Disengage belt tension rod (K) from locking bracket (L).

• Install belt onto engine clutch pulley (M).

M.Engine

Clutch Pulley

IMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.

• Engage belt tension rod (K) on locking bracket (L).

_,CAUTION" Belt tension rod is spring loaded. Have atight grip on rod and engage slowly.

• Raise attachment lift lever to highest

position.

• If necessary, adjust gauge wheels

before operating mower as shown in the Operation section of this manual.

MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO

REPLACE MOWER BLADE DRIVE BELT" in the "Service and Adjustments" section of

this manual.

-. Front Lift Link Assembly

E Front Suspension Bracket G. Large Retainer Spring

H. Front Mower Bracket J. Small Retainer Spring

M. Engine Clutch Pulley

CHECK TIRE PRESSURE

The tires on your tractor were overinftated at the factory for shipping purposes. Cor-

rect tire pressure is important for best cutting performance.

* Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER" in the Service and Ad-

justments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

_fCHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist: J" All assembly instructions have been

completed.

_/No remaining loose parts in carton. _/Battery is properly prepared and

charged. Seat is adjusted comfortably and tight-

ened securely.

_/All tires are properly inflated. (For ship-

ping purposes, the tires were overinftated at the factory). Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated for leveling).

_/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

_/Check wiring. See that all connections

are still secure and wires are properly clamped.

_/Before driving tractor, be sure freewheel

control is in "transmission engaged" posi- tion (see "To Transport" in the Operation

section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: _/Engine oil is at proper level.

_/Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

_/Become familiar with all controls, their

location and function. Operate them before you start the engine. Be sure brake system isin safe operating

condition. Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and

Maintenance sections in this manual). It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" inthe Operation section ofthis manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON

OPERATION

SYSTEM(ROS)

;i; 4,

FUEL BATTERY REVERSE FORWARD

®,GO o

CRUISE CONTROL

®@@@@

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITIONSWITCH

MOWER LIFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(D) THROTTLE CONTROL- Used to con-

trol engine speed.

(E) ATTACHMENT CLUTCH SWITCH

- Used to engage the mower blades, or other

attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

ofmower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired

speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL- Used for reverse movement of tractor.

(M) FREEWHEELCONTROL= Disengages transmission for pushing or slowly towing

the tractor with the engine off. (P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety |

glasses or eye shields while operating your tractor or performing any | adjustments or repairs. We recommend standard safety glasses or a | wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) allthe way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),

then release parking brake lever. Pedal should remain in brake position. Make

sure parking brake will holdtractor secure.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead. NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor

on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position (O).

(I) Attachment (O) Push-In to Clutch Switch "Disengaged"

Pull Out To "Engage"

STOPPING

GROUND DRIVE -

• Tostop ground drive, depress brake pedal all the way down.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

TO USE THROTTLE CONTROL (B) Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower performance.

TOMOVEFORWARDANDBACKWARD Thedirectionandspeedofmovementis

controlledbytheforwardandreversedrive pedals.

1. Starttractorand releaseparking brake.

2. Slowlydepressforward(K)orreverse(L) drivepedaltobeginmovement.Ground

speedincreasesthefurtherdownthe pedalisdepressed.

TOUSECRUISECONTROL Thecruisecontrolfeaturecanbeusedfor

forwardtravelonly.

SYSTEMCHARACTERISTICS

Thecruisecontrolshouldonlybeused whilemowingortransportingonrelatively

smooth,straightsurfaces.Otherconditions suchastrimmingatslowspeedsmaycause

thecruisecontroltodisengage.Donotuse thecruisecontrolonslopes,roughterrian

orwhiletrimmimgorturning.

• Withforwarddrivepedaldepressedto desiredspeed,pullcruisecontrollever

(J)upandholdwhileliftingyourfootoff

thepedal,thenreleasethelever.

Todisengagethecruisecontrol,depressthe

brakepedal,taponforwarddrivepedalor pushthecruisecontrolleverdown.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

The cutting height range isapproximately 1" to 4". The heights are measured from the

ground to the blade tip with the engine not run- ning. These heights are approximate and may

vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the coot sea-

son and to over 3" during hot months.

For healthier and better looking lawns,

mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating

position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower indesired height of cut posi- tion, gauge wheels should be assembled

sothey are slightly off the ground. Install gauge wheel inappropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

Put attachment liftlever indesired cutting height slot.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt bythe operator to leave the seat with the engine

running and the attachment clutch engaged will shut off the engine. You must remain

fully and centrally positioned in the seat to prevent the engine from hesitating or cutting offwhen operating your equipment on rough,

rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES -

* Disengage attachment clutch control.

,_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel inthe reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed inthe ROS "ON" position.

_WARNING: Backing up with the at- tachment clutch engaged while mowing

isstrongly discouraged. Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary. USING THE REVERSE OPERATION

SYSTEM - Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Slowly depress reverse drive pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and

engage parking brake.

• Torestart movement, slowly release park-

ing brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and into the slot and release so itis held in the disengaged

position. Do not push or tow tractor at more than

two (2) MPH. Toreengage transmission, reverse above procedure.

NOTE: To protect hood from damage when

transporting your tractor onatruck ora trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to

indicate thatthe engine or mower needs ser-

vicing. When service is required, the service

reminder will flash for two hours. To service engine and mower, see the Maintenance

section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For acurate reading, be sure key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FUL[L' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to assure fuel freshness.

_IbCAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. iMPORTANT: When operating in temper-

atures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid

engine problems, the fuel system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage instructions for

additional information. Never use engine or carburetor cleaner products inthe fuel

tank or permanent damage may occur. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it wilt take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. insert key into ignitionand turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start after several

attempts, move throttle control to fast position, wait a few minutes and try

again. If engine still does not start, move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING

(50°F(10°C) and above)

6. When engine starts, move the throttle control to the fast position.

The attachments and ground drive can

now be used. if the engine does not accept the toad, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50°F(10°0) and below)

6. When engine starts, leave throttle control in choke position until engine

warms up and begins to run roughly. Once rough running begins, immedi-

ately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and tet the brake slowly return to operating posi-

tion.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: Ifat ahigh altitude (above 3000 feet) or in cold temperatures (below 32°F(0°0))

the carburetor fuel mixture may need to be

adjusted for best engine performance (see "TO ADJUST CARBURETOR" inthe Service

and Adjustments section of this manual).

PURGE TRANSMiSSiON

,_CAUTION: Never engage or disengage freewheel lever while the engine is running.

Toensure proper operation and performance, it is recommended that the transmission be

purged before operating tractor for the first time. This procedure will remove any trapped

air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine isrunning, move throttte

control to slow position. Disengage park- ing brake.

_,CAUTION: At any time, during step 4, there may be movement of the drive wheels.

4. Depress forward drive pedal to full for- ward position and hold for five (5) seconds

and release pedal. Depress reverse drive

pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. After the engine isrunning, move throttle

control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and now ready for normal operation.

MOWING TiPS

• Tire chains cannot be used when the

mower housing is attached to tractor. Mower should be properly leveled for best

mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. The left hand side of mower should be

used for trimming. Drive so that clippings are discharged onto

the areathat has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start byturning to the right so that clippings will discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height. Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

* Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the

mower cutting performance as well as the quality of cut desired.

. When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE USE .OURS NOURS .OURS NOURS

Check Brake Operation _ Check Tire Pressure

_T_ Check Operator Presence & ROS Systems A Check for Loose Fasteners _ _ C Check/Replace Mower Blades _3

T Lubrication Chart _

0 Check Battery Level _4 R Clean Battery and Terminals if

Clean Debris Off Steerin,g Plate Check Transaxle Cooling

Check Mower Levelness _#'

-- Check V-Belts Check Enqine Oil Level _

Chanqe Enqine Oil (with oil filter) 6fl,2 I_

Change Engine Oil (without oil filter) _1,2

NE Clean Air Filter _,44_ G Clean Air Screen f_'2

I Inspect Muffler/Spark Arrester

EACH 8 25 50 100 SEASON STORAGE

N Replace Oil Filter (If equipped) _,2

E Clean Engine Coolin_ Fins _#'2

Replace Spark Plu_ if

Replace Air Filter Paper Cartridge _2

__ Re lace Fuel Filter ..... ___

1 Ohangemoreoftenwheno#erati_lgundefaheawIoadori_highambJeflttem]oeratures 3 Rep_a_bladesmofeoftenwher_mowi_gJr_sandysoi] G SeeOlesnJr_ginMainteflanoeSeotion

2 Se,v_cemor_dlenwh_o_e,_t_ngJnd_,tyo, dustycond_t_on8 4 Not,equ_,_d_f_quip_edwJthma_,,t_anc_f,_eba_ery

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_Steering Pivot Bolts

Spindle

Zerk

Wheel

Bearing

Zerk

(_) Steerinc

Sector Gear

Teeth

Front Wheel

Bearing Zerk

Mandrel

Zerks

(_Generat Purpose Grease @Refer to Maintenance "ENGINE" Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feet they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Engine

TRACTOR Alwaysobservesafetyruleswhenper-

forminganymaintenance.

BRAKEOPERATION Iftractorrequiresmorethanfive(5)feetto

stopathighestspeedinhighestgearona

level,dryconcreteorpavedsurface,then brakemustbeserviced.(See"TOCHECK

BRAKE"intheServiceandAdjustments

sectionofthismanual).

TIRES

• Maintain proper air pressure in all tires

(See PSI on tires). Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as de- scribed, repair the problem immediately.

The engine should not start unless the

brake pedal is fully depressed, and

the attachment clutch control is in the

disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

When the engine is running, any at- tempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine. The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

When the engine is running with the

ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged, any attempt by the operator to shift into

reverse should shut off the engine.

When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be sharp. Replace worn, bent or damaged

blades.

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty. BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Installnewbladewith stamped"THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated. Mandrel

Assembly

Blade

"Star

Center Hole

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au-

tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

+ 50 hidden pages

Craftsman 917288630 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual