Craftsman 917288610, 917288611 Owner’s Manual

Operator's Manual
I'cRnFTsMn°1
LAWN' TRACTOR
26.0 HP,*54" Mower Electric Start
Automatic Transmission
Model No.
917.28861
I
This product has a low emission engine which operates I differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Gasoline containing up to 10% ethanol (EIO) is acceptable for use inthis machine.
The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.
Esta mdquina puede uUlizar gasolina con un contenido de hasta el 10% de etanol (El0).
El uso de una gasolina que supere el 10% de etanol (EIO) anulard la garantta del producto.
Sears Brands Management Corporation, Hoffman Estates IL 60179 U.S,A, VisitourCraftsmanwebsite:www.sears.comictaftsman *As rated bytheenginemanuf=c_urer
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
I
441273 Rev. 2
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-O peration ......................... 8
Operation ............................................... 13
Maintenance .......................................... 21
Service and Adjustments ....................... 26
Storage .................................................. 31
Troubleshooting ..................................... 32
Sears Service ......................... Back Cover
Maintenance Schedule .......................... 21
Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR THREE YEARS from the date of purchase, all non-expendable parts of this riding equipment
are warranted against any defects in material or workmanship. A defective non-expendable part will
receive free in-home repair or replacement if repair is impossible. FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are
warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a
charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped) FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the
cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, adefective cast front axle willreceive free in-home replacement.
WAR RANTY S ERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craffsman.com [natl cases above, if part repair or replacement is impossible, the ridingequipment will be replaced
free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person. This warranty covers ONLY defects in matedal and workmanship. Warranty coverage does NOT
include:
Expendable parts (except battery) that can wear out from normal use within the warrantyperiod, including but not Jimited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
- Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or ever-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electdcal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructionscontained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized
(stale). In general, fuel should be used within 30 days of its purchase date.
Norma! deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death.
_IbWARNING: Inorderto prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where
it cannot contact spark plug. _WARNING: Do not coast down a hitf in
neutral, you may lose control of the tractor. _t, WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Operate only at the lowest possible speed
when on aslope. Too heavy of a load, while on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nentscontain or emit chemicals knowntothe
State ofCalifornia to cause cancer and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
su_aces,
Do not operatemachine withoutthe en- tire grass catcher, discharge chute, or
cther safety devices inplace andworking. Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
cometo a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute, Operate machine only indaylightorgood artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or
crossing roadways.
t
Useextra carewhen loading orunloading the machine into a trailer or truck.
Alwaysweareye protection when operat-
ing machine.
Data indicates that operators, age 60
years and above, are involvedina large
I. GENERAL OPERATION * Read, understand, and followalt instruc-
tions on the machine and in the manual
before starting.
- Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
, Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
, Be sure the area is clear of bystanders
beforeoperating. Stop machine ifanyone enters the area.
percentageof riding mower-related inju- ries. These operators should evaluate their ability to operate the riding mower safely enough to protectthemselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights. Keep machine free of grass, leaves or
other debris build-upwhichcantouch hot exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before operating or storing the machine. Allow
machine to coot before storage.
, Never carry passengers.
Do not mow in reverse unless absolutely
necessary.Always lookdown and behind before and while backing.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you cannot back uptheslope orifyou feel uneasy
on it, do not mow it. ° Mow up and down slopes, not across,
. Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a tow ground speed so that you will not have to stop or shift while on the
slope,
Do not mowon wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do notshift toneutral
and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers orother attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could suddeniy roll over if a wheel is over the
edge or if the edge caves in.
II!. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children, Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and inthe watchful care ofa responsible adult other than the operator.
. Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe
machine operation. Children who have been givenrides inthe pastmaysuddenly
appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV, TOWING
Tow only with amachine that has ahitch designed fortowing. Do not attachtowed equipment except at the hitch point,
Fo]lowthe manufacturer's recommenda- tion for weight limits for towed equipment
and towing on slopes.
° Never allow children or others in or on
towed equipment.
. Onslopes, the weight ofthe towed equip-
ment may cause loss oftraction and loss of control.
Travel slowly and allow extra distance to stop.
V, SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. ° Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use oniy approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuelthe machine indoors,
Never store the machine or fuetcontainer
where there is an open flame, spark, or pilot light such as on a water heater or
other appliances,
Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when fit[ing.
° Remove gas-powered equipment from
the truck or trailer and refuel it on the ground, tf this is not possible, then refuel
such equipment with a portablecontainer, rather than from a gasoline dispenser
nozzle.
- Keep the nozzle in contact withthe rim of the fuel tank or container opening at
all times until fueling is complete. Do not use a nozzle lock-open device.
. Iffuelisspilledonclothing, change cloth-
ing immediately.
Neverover{ill fueltank. Replace gas cap and tighten securely.
GENERAL SERVICE . Never operate machine in a closed
area.
Keep allnuts and boltstlghtto besurethe " equipment is in safe working condition.
. Nevertamperwith safetydevices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove anyfuel-soaked de-
bds. Allow machineto coo!before storing.
If you strike a foreign object, stop and inspectthe machine. Repair,ifnecessary,
before restarting.
Never make any adjustments or repairs
with the engine running.
Check grasscatchercomponents andthe discharge chute frequently and replace
with manufacturer's recommended parts, when necessary.
Mowerbladesaresharp. Wraptheblade or wear gloves, and use extra caution when servicing them.
Checkbrakeoperationfrequently. Adjust and service as required.
Maintain or replacesafetyandlnstruction
labels, as necessary.
Be sure the area is clear of bystanders
beforeoperating. Stopmachineifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always lookdown andbehind
before and while backing. Never carry children, even with the
blades shut off. They may fall off and beseriously injured or interfere with safe
machine operation. Children who have beengiven rides in thepast maysuddenly appear in the mowing area for another
ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care ofa responsible
adult other than the operator. Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope,
Avoid starting, stopping, or turning on a
slope. Ifthetlres Iosetraction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shiit into reverse and
back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
GasolineCapacity 4 Gallons andType: UnleadedRegular
Oil Type SAE10W30(above32°F)
AP1-SG-SL): SAE 5W30(below 32°F)
Oil Capacity: 64oz Spark Plug: Champion RC12YC
Ground Speed Forward: 0 - 7_8
(MPH) Reverse: 0 - 2,9
ChargingSystem: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 28
Blade Bolt 45-55 Ft. Lbs.
Torque:
CONGRATULATIONS onyourpurchase of a new tractor. It has been designed, engi_-
neered and manufactured togive youthe best possible dependability and performance.
Should you experience any problem youcan- not easily remedy, pleasecontact a Sears or
other qualified service center.We have com- petent,well-trained representatives andthe proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly, Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
- Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_J.WAR NING: This tractor isequipped with an internal combustion engineandshould not
be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is
equipped with a spark arrester meeting ap- plicable localor state laws (ifany). If a spark
arrester is used, itshould be maintained in effective working order by the operator.
Inthe stateof Californiathe above is required bylaw (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is available through your nearestSears service
center (See REPAIR PARTS manua]).
(Gap: .030")
Min. CCA: 230 Case size: U1R
REPAIR PROTECTION
AGREEMENTS
Congratulations on makinga smartpurchase. Your new Craftsman® product is designed
and manufactured for years of dependable operation.But likeall products, it may require repairfrom time to time. That's when having a RepairProtection Agreement can saveyou money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's includedin the Agreement:
Expertservice byour 12,000 professional
repair specialists.
Unlimitedserviceandnochargefor parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not
covered bythe agreement; also, 10% off regular price of preventivemaintenance
check.
Fast help by phone - phone support from a Sears representative on products
requiring in-homerepair,plusconvenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that ittakes for you
to schedule service, You can call anytime
day or night, or schedule a service appoint- ment online.
Sears has over 12,000 professiona] repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolongthe life ofyour new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call
1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
Mower
Mower Front Wheel
©
(5) 1.3/16 AssembliesO.D. Washers
(1) Small _
Retainer Springs _,
(5) Large
Retainer Springs
i , L,J, , Ji
(1) Anti-Sway Bar (1)3/40.D.
(2) Rear
Lift Link
(1) Front
Lift Link .'_\ Assembly ")_
if Equipped (_
Washers
(1) Small Retainer
Springs
(1) Shoulder Bolt
@
(1)Wheel
(1)Oil DrainTube
Keys
(2) Keys
(t) 1-1/40.D.
Washer
@
(1)3/e-16
Locknut
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
ADJUST SEAT
1. Sit in seat.
2. Lift upadjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down,
3, Release lever to lock seat in position.
(I) 9/16" wrench Flashlight
When right or left hand is mentioned in this manual,itmeanswhenyouareintheoperating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
. Remove all accessible loose parts and
parts cartons from carton.
. Cut along dotted lines on all four panels
of carton. Remove end panels and lay side panels flat.
Remove mower and packing materials. . Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1, Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
Forbatteryand batterycableinstallationsee "REPLACING BATTERY" inthe"Service
and Adjustments" section inthis manual,
NOTE: "Youmay now roll your tractor offthe skid.Followthe appropriate instruction below to remove the tractor from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual, Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Raise attachment lift lever to its highest position.
2, Release parking brake by depressing
brake pedal,
3, Place freewheel control in disengaged
positionto disengagetransmission (See "TOTRANSPORT" inthe Operation sec-
tion of this manual).
4. Roll tractor forward off skid,
bel
8
TO INSTALL MOWER
1. Set parking brake lever and lower attachment lift lever
o Depress clutch/brake pedal aif the way
down and hold+
. Pull parking brake lever up and hold,
release pressurefrom clutch!brake pedal,
then release parking brake lever. Pedal
should remain inbrake position. Ensure
parking brake will hold tractor secure.
Brake Lever
_CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever,lower itslowly
and engage in lowest position. Lift lever is located on left side of fender.
2. Assemble front gauge wheel (W) to
front of mower,
H. FrontMowerBracket X. ShoulderBolt W. FrontGaugeWheel Y. 11AO.D.Washer
Z. 3/8+16Locknut
3. Turn steering wheel left and position mower.
Turnsteeringwheel to the leftas far as it willgoandpositionmower onrightsideof
tractorwith deflectorshield(Q)tothe right.
Front
Q, Deflector
Shield
A. Mower Side Suspension Arms B+ RetainerSpring
C. Rear Uft Unk(s) D. Right Side Rear Mower Bracket
E+ Front Uft Link Assembly E Front Suspension Bracket
H. Front Mower Bracket
I. Left Side Rear Mower Bracket K. BeItTension Rod
L. Locking Bracket M. Engine Clutch Pulley Q+ Deflector Shield
S. Anti-Sway Bar W. Front Gauge Wheel
9
4. Slide mower under tractor.
Bring belt forward and check belt for properrouting in allmower pulleygrooves,
NOTE: Be sure mower side suspension arms (A)are pointing forward before sliding
mower under tractor,
Slide mower under tractor until it is
centered under tractor.
5. Install anti-sway bar (S) (If equipped) Anti-Sway Bar (S)
Towards
Mower Deck
d
90" End IntegratedWasherEnd
From right side of mower, first insert 90° end of anti-sway bar (S) into hole in
transaxle bracket (T), located near left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
Bar _.,__=............,.
Pivot the integrated washer end of anti- sway bar(S)towards mower deckbracket on right side of mower, Insert integrated
washer end ofbar intohole in rear mower
bracket (D). Move mower as needed to
insert integrated washer efld of bar into
rear mower bracket (D). Secure with small washer and small
retainer spring as shown,
D. RightSideRear
Mower Bracket
S. Anti-SwayBar T, TransaxleBracket
6. Attach mower side suspension arms (A) to chassis.
Positionfront holeinside suspension arm (A)over pinon outsideoftractor chassis
andsecure withlarge washer and large retainer spring (B).
Repeat on oppositeside of tractor.
Transaxle Bracket
Located Between Rear Tires
T. TransaxleBracket
NOTE:Depending onmodel, bracket (T)may bedifferentthan shown butholefor anti-sway
bar will be in same position/location.
I
A, Mower Side Suspension Arms
B,Retainer Spring D.Right Side Rear Mower Bracket
7. Attach rear lift links (C) Insert rodend ofrear liftlink(C) intohole
(U) in tractor lift shaft suspension arm and pivot link down to mower.
° Liftrear corner of mower and position slot
in link assembly over pin on rear mower bracket (D)and secure withlargewasher
and large retainer spring.
Repeat on opposite side of tractor.
10
_ke(Sar)MowerBracket
8 Attach front link (E)
Turn steering wheel to positionwheels
straight forward.
From front of tractor, insert rod end of front link (E)through front hole in tractor
front suspension bracket (F).
Move to leftsideof mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension
bracket (F),
Insert other end of link (E) into hole in front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting.
9 Install BeltOn Engine Clutch Pulley (M)
, Disengage belt tension rod (K) from
lockingbracket (L).
° Install beltontoengine clutchpulley(M), IMPORTANT: Check belt for proper rout-
ing in all mower puIley grooves and under
mandrel covers,
Engage belt tension rod (K) on locking bracket (L).
_ILCAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly,
- Raise attachment lift lever to highest
position.
Ifnecessary,adjustgaugewheelsbefore operatingmowerasshownintheownefs/
operator'smanual. Checkgaugewheels, deck level and rakesettings.
E. Front Lift Link Assembly E Front Suspension Bracket G, Large Retainer Spring
H, Front Mower Bracket J, Small Retainer Spring
M. Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were over-inflated atthe factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reducetire pressureto PSI shown ontires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service andAdjustments section ofthis man-
ual, Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor,
check to seethatthe brake isoperating prop- erly. See"TO CHECKBRAKE" intheService and Adjustments section of this manual.
CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
J All assembly instructions have been
completed.
J" No remaining loose parts in carton. _' Battery is properly prepared and
charged.
J" Seat is adjusted comfortably and tight-
ened securely.
J All tires are properly inflated. (For ship-
pingpurposes, thetires were overinflated
at the factory).
J" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. _ires must be properly inflated
for leveling).
J" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
J' Check wiring, See that all connections
are still secure and wires are properly clamped.
!/" Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).
While learning howto useyour tractor,payex- tra attention tothe following important items:
J" Engine oil is at proper level,
J Fueltank isfilledwithfresh, clean, regular
unleaded gasoline.
-,/Become familiar with all controls, their location and function. Operate them
before you start the engine. Besure brake system isin safe operating
condition.
_" Be sure Operator Presence System and
Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
J' It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting andtransmis-
sionpurging instructions (See 'q-OSTART ENGINE"and"PURGETRANSMISSION"
inthe Operation section ofthis manual),
12
These symbols may appear on your tractor or in literature suppEiedwith the product.
Learn and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
ENGINE OFF REVERSE ENGINE ON ENGINE START
LIGHTS ON FUEL BATTERY
ATrACHMENT A'rFACNMEN't"
CLUTCH DISENGAGED CLUTCH ENGAGED
OPERATION
SYSTEM (ROS)
FREE WHEEL
(Automstlo Models only)
REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury'
and/or property damage.
i\!
CHOKE FAST SLOW
PARKING BRAKE MOWER HEIGHT
CRUISE CONTROL CLUTCH/BRAKE
KEEP AREA OLFJ_R SLOPE HAZARDS
(SEE SAFE'r_ RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbot,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result In death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
IGNITION SWITCH
MOWER LIFT
PEDAL
13
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractorsconform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER- Usedto raise and lower the mower or other attach-
merits mounted to your tractor. (B) BRAKE PEDAL- Used for braking the
tractor and starting the engine.
(C) PARKING BRAKE- Locks clutch/brake pedal into the brake position.
(D) THROTTLE CONTROL- Used to con-
trol engine speed,
(E) ATTACHMENT CLUTCH SWITCH
- Used toengagethe mower blades,or other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION- ALlowsoperation
of mower orother powered attachmentwhile
in reverse.
(H) LIGHT SWITCH - "liJrns the headlights on and off.
(J) OR UISE CONTROL LEVER- Used to set
forward movement oftractor at desired speed
without holding the forward drive pedal (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL- Used for reverse movement of tractor.
(N) CHOKE CONTROL- Used when starting a cold engine. (P) SERVICE REMINDER / HOUR METER
- indicates when service is required for the engine and mower.
14
The operation of any tractorcan result inforeign objectsthrowninto the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE "Yourtractor is equipped with an operator
presence sensing switch, When engine is
running, any attempt bythe operatorto leave
the seatwithout first setting the parking brake will shut off the engine.
1. Depress brake pedal (B)allthe waydown and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parkingbrake lever. Pedal should remain in brake position. Make sureparking brakewillholdtractor secure,
STOPPING
MOWER BLADES - ° To stop mower blades, move attachment
clutch clutch lever to disengaged position
(_).
ENGINE -
Movethrottle control (D) between halfand full speed (fast) position.
NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be- fore stopping, may causeengine to"backfire".
Turn ignition key (F) to "STOP" position andremove key.Always removekeywhen
leavingtractorto prevent unauthorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignitionswitch in any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions whentractor isstanding idle with the engine running, hot
engine exhaust gases may cause "brown-
ing"of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position.
TO USE THROI"rLE CONTROL (D)
Always operate engine at full speed (fast).
Operating engine at lessthan full speed
(fast)reducesengine'soperatingefficiency.
Full speed (fast) offers the best mower
performance,
(_1_1) Attachment (1"_1) Attachment
Clutch Control Clutch Control
"Engaged" "Disengaged"
GROUND DRIVE -
- To stop ground drive, depress brake pedal all the way down,
IMPORTANT: Forward and reverse drive pedals return to neutral position when not
depressed,
TO USE CHOKE CONTROL (N)
Use choke controlwheneveryouare starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
15
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive
pedals. 1, Start tractor and release parking
brake,
2. Slowly depress forward(K) or reverse(L) drive pedal to begin movement, Ground
speed increases the further down the
pedal is depressed,
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used
while mowing or transporting on relatively smooth, straight surfaces, Other conditions
such as trimming at slow speeds maycause the cruise control to disengage. Do not use the cruise control on slopes, rough terrian
or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever
(J) up and hold while lifting your foot off
the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal, tap on forward drive pedal or push the cruise control lever down.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height,
Put attachment lift lever in desired cutting height slot.
Slide pointer tab (T) to desired cutting height as a reminder for next timeyou mow.
The cutting height range is approximately
1" to 4".The heights are measured from the groundtothebladetipwith the engine notrun- ning.These heightsareapproximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2" during the cool season
and to over 3" during hot months. For
healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over
6" in heightshould bemowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properlyadjusted when
they are slightly offthe ground when mower
is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper positionto help prevent scalping
in most terrain conditions. NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut posi- tion. gauge wheels should beassembled so they are slightly off the ground, Install gauge wheel inappropriate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Anyattempt bythe operator to leave the seat with the engine
running and the attachment clutch engaged wilt shut off the engine. You must remain fully and centrally positioned in the seat to
preventthe enginefrom hesitating or cutting offwhen operating your equipment onrough,
rolling terrain or hills.
1. Select desired height of cut with attach- ment lift lever.
2. Start mower blades by engaging attach- ment clutch control.
16
TO STOP MOWER BLADES
Disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, orthe deflector shield iS) in place.
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by
the operator totravel inthe reverse direction with the attachment clutch engaged will shut
off the engine uniess ignition key is placed in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turningthe ROS"ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides itisnecessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.
USINGTHE REVERSEOPERATIONSYSTEM Only use ffyou are certain nochildren orother
bystanders willenter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON ° Posilion
Engine "ON" Position
(Normal Operating)
e
TO OPERATE ON HILLS
AI_WARNING: Do not drive up or down
hillswith slopes greater than ! 5° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed beforestarting up or down hills.
Avoid stopping or changing speed on
hills.
- If stepping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake,
Torestart movement, slowly release park- ing brake and brake pedal.
Slowly depress appropriate drive pedalto
slowest setting.
Make a]l turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Free wheel control is located at the rear
drawbar of tractor.
Raise attachment lift to highest position with attachment lift control.
Pullfreewheel controlout and into the slot and release so it isheld inthe disengaged
position.
- Do not push or tow tractor at more than
two (2) MPH.
To reengagetransmission, reverseabove procedure.
NOTE: To protect hood from damage when
transporting yourtractor onatruckor atrailer,
besure hood isclosed andsecured totractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of
a load, while on aslope, isdangerous. Tires can losetraction with the ground and cause
you to lose control of your tractor.
17
SERVICE REMINDER/HOUR METER Service reminder shows the total number
of hours the engine has run and flashes to indicatethat the engine or mower needsser-
vicing, When service is required, the service
reminder will flash for two hours. To service
engine and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in any position but "STOP".
For acurate reading, be sure key remains in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine inyour tractor hasbeen shipped, from the factory, already filled with summer
weight oil.
1, Check engine oil with tractor on level
ground.
2. Unthread and remove oilfill cap/dipstick; wipe oil off. Reinsert the dipstick into the
tube and rest oil fill cap on the tube. Do not thread the cap ontothetube. Remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached.
Do not overfill,
3. For cold weather operation you should change oil for easier starting (See the oil
viscosity chart in the Maintenance section of this manua D,
4. Tochange engine oil,seethe Maintenance section in this manual.
5. Fillfuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
CAUTION: Wipe off any spilled oil or
, Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean
winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohoi blended fuels (called
gasohoI or using ethanol or methanol) can attract moisture which leads to separation andformation of acidsduring storage. Acidic gas can damage thefueI system of anengine while in storage. Toavoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas
tank, start the engine and tat it run until the fuel linesand carburetor areempty. Usefresh
fuel next season. See Storage Instructions foradditional information, Never useengine orcarburetor cleaner products inthe fueitank or permanent damage may occur.
RESERVE FUEL VALVE OPERATION
1. Raise seat to access reserve fuel
valve.
2. in normal operation,valve should be set to primary(as shown inview)
3. Iftractor runsout offuel, rotatevalve
handle to reserve.
4. Drive tractor to be refueled.
5. After refueling, return valve to primary position.
ReseFv'e
FuelValve
@
Primary
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, itwill take
extra cranking time to move fuel from the tank to the engine,
1, Be sure freewheel control isinthe trans-
mission engaged position.
2. Siton seat inoperating position, depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a c01dengine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
18
6. Insert key into ignition and turn key clockwise to start position and release
key assoon as engine starts. Do not run
starter continuously formore than fifteen seconds per minute, if the engine does
not start after several attempts, push
choke control in, wait afew minutes and try again. If engine stiJl does not start, puil the choke control out and retry.
WARM WEATHER STARTING
(50°F (10°C) and above)
7. When engine starts, slowJy push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pulfthe choke controlout slightly
for a few seconds and then continue to
push the control in slowly.
The attachments and ground drive
can now be used, If the engine does not accept the load, restart the engine
and allow it to warm upfor one minute using the choke as described above.
COLD WEATHER STARTING
(50°F (10°C) and below)
7. When engine starts, slowly push choke contro] in until the engine begins to run
smoothly. Continue to push the choke
control insmall steps allowing the engine
to accept small changes in speed and toad, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the
control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the
transmission should be warmed up as fol- lows:
1, Be sure the tractor is on level ground,
2. Release the parking brake and let the brake slowly return to operating position.
3. Allow one minute for transmission to
warm up, This can be done during the
engine warm up period,
The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be
pulled out slightly.
NOTE: Ifat ahigh altitude (above 3000 feet)
or in cold temperatures (below 32°F (0°C)) the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TOADJUST CAR BURETOR"inthe Service
and Adjustments section of this manual).
PURGE TRANSMISSION
_I_CAUTION: Never engageor disengage freewheel lever whilethe engine is running.
Toensure properoperationandperformance,
itis recommended that the transmission be purged before operating tractor for the first
time.This procedure willremove anytrapped air reside the transmission which may have
developed during shippingof your tractor. IMPORTANT: Should your transmission
require removal for service or replacement, it should bepurged after reinstallation before
operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with
engine off and parking brake set,
2. Disengage transmission by placing freewheel control indisengaged position
(See "TO TRANSPORT" in this section
of manual).
3. Sitting in the tractor seat, start engine. After the engine isrunning, move throttle
control to slow position. Disengage park- ing brake.
_CAUTION: At any time, during step 4, there may be movement of the drive wheels,
4. Depressforward drive pedalto full forward position and holdforfive (5) seconds and
release pedal. Depress reverse drive pedal to full reverse position and hold
for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5, Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately
five feet then backwards for five feet,
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
19
MOWINGTIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properlyleveled for best mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto
the area that has already been cut, Have the cut area tothe right ofthe tractor. This
will result in a more even distribution of clippings and more uniform cutting.
When mowing largeareas, start byturning tothe right so that clippings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the opposite direction making [eft hand turns
until finished.
f
J
if grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings, Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able c]umps. Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment
being used.
20
AINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE use HOURSHOURSHOURSHOURS
Check,Brake Operation V' _'_ ' ...... ' '_ I ""
Check Tire Peessure ,,
Check Operelor Presence & ROS Systems fk/ ,
A Check for Loose Fasteners if ........
C CheekJRep_ace Mower Blades V*_ ,,.
T Lubrication Cha_t If .... V'
0 Check Battery Level .... _ ,
R CIe an Balte ry and Terminals V f
Clean Oebrie Off Steering Plate, " _ , , , Check Tmnsaxle Coo,_,ing V"
Check Mower Levelness V _''
Check V-Belts ,,,
Check Engine Oil Level _,,, "'_
Change Enql_ne Oil (with oil filter) V'_'._ V"
Change Engine Oi| (without oil filte,r) V'I,Z _ .......
E Clean Air Fitter J _.
F.ACH S 25 50 t00 SEASON STORAGE
V' I/" ..
G Clean AirScreen V'=
| Inspect Mull]el/Spark Arrester i_
N i Replace Oil Filter (1!equipped) _#_'=
E C ean ,Engine Coolin_ Fins V'2
Rep age Spe, rk Plug V =...... I_"
Re,place Air Filter Paper Cartridge _t_
Replace Fuel Filter ....
V
GENERAL RECOMMENDATIONS
The warranty on thistractor does not cover
itemsthat have been subjected to operator abuse or negligence. To receive futlvalue from the warranty, operator must maintain
tractoras instructedin this manual. Some adjustments willneedto be made pe-
riodicallyto properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
t, Check engine oil leve!,
2. Check brake operation. 3, Check tire pressure,
4. Check operator presence and ROS systems for proper operation,
5, Check for loose fasteners,
LUBRICATION CHART
(_SteeringPivotBolts
(_ Spindle----iF/_l_ Spindle
_Front I- '12_41"_.... [L..LJ"0 FrontWheel
_=____?earing Zerk
Sector [[ _.','_--_Iix{
Gear I Id_:_d.?._F:IIX
Teeth L._ _ ;": _ \_)Mandrel
OGeneral Purpose Grease (_)Referto Maintenance"ENGINE" Section.
IMPORTANT: Do not oilor grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt thatwill shorten the lifeof the self-lubricating
bearings, Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu- bricant sparingly.
21
Zerks
TRACTOR
Always observesafety ruleswhen performing
any maintenance. BRAKE OPERATION
Iftractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
TIRES
* Maintain proper air pressure in all tires
(See PSI on tires).
- Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber.
° Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are workingproperly. If your tractor does not function as described, repair the problem immediately. . The engine should not start unless the
brake pedal is futty depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should shut off the engine,
. The attachment clutch should never oper-
ate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine isrunningwiththeignition switch inthe engine "ON" position and the attachment clutch engaged, any attempt
bythe operator toshift into reverse should shut off the engine.
Whenthe engine is runningwiththe ignition switch in the ROS "ON" position and the
attachment clutch engaged, any attempt bythe operator to shift into reverse should
NOT shut off the engine.
BLADE CARE
For bestresults mower blades mustbesharp.
eptace worn, bent or damaged blades.
CAUTION: Useonlya replacement blade
approved bythe manufacturer ofyourtractor.
Using a blade not approved by the manu-
facturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mowerto highest positiontoallow access to blades,
NOTE: Protect your handswithgloves and/ orwrap blade withheavy cloth.
2, Remove blade bolt by turning counter-
cloct{wise,
3. InstalInewbladewithstamped"THIS SIDE UP" facing deck and mandrel assembly,
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft, Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated. Mandrel
Assembly
BATTERY Center _lole _,_ Your tractor has a battery charging system
which is sufficientfor normal use. However, periodic charging of the battery with an au- tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
22
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