Craftsman 917288580 Owner’s Manual

Operator's Manual
II I_ I IIIIIII
iCRRFTS.R.°!
LAWN TRACTOR
26.0 HR*54" Mower
Electric Start
Automatic Transmission
Model No.
- Espa_ol, p. 37
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
IMPORTANT: Foranswers toyour questions
Read and follow all Safety about this product,Call: Rules and Instructions before 1-800-659-5917
operating this equipment. Sears Craftsman Help Line
Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.
Esta mdquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0).
El uso de una gasolina que supere el 10% de etanol (EIO) anular& la garantia del producto.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears,com/craftsman *_ ratedbytheenginemanufacturer
5 am - 5 pm, Mon - Sat
441269
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
AssemblyiPre-Operation ......................... 7
Operation ............................................... 13
Maintenance ........................................... 21
Service and Adjustments ....................... 26
Storage .................................................. 31
Troubleshooting ..................................... 32
Sears Service .......................... Back Cover
Maintenance Schedule .......................... 21
Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable partsof this ridingequipment are
warranted against any defects in material or workmanship. A defective non-expendable part will
receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the batter,j (an expendable part) of this riding equipment
is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement,
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT iS USED by the originalowner after the fifth year from the date of purchase, the
cast iron front axle (if equipped) of this riding equipment iswarranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle wilI receive free in-home replacement.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visitthe web site: www.craftsman.cem
fn all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used white providing commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT
include:
Expendable parts (except battery) that can wear out from normal use withinthe warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oilfilters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or
maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the dding equipment according to the instructions contained in the operator's manual.
- Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized
(stale). tn general, fuel should be used within30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
__WARNING: Inorderto prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.
_WARNING: Do notcoast down a hill in neutral, you may lose controlofthe tractor.
_IbWARNING: Tow ontythe attachments that are recommended byand complywith
specifications of the manufacturer of your
tractor.Use common sense when towing. Operate only at the lowestpossible speed whenona slope. Tooheavyofa load, while
on a stope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor. _WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain oremit chemicals known tothe
State of California to cause cancer and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and
- related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling. I. GENERAL OPERATION
Read, understand,andfollowallinstruc-
tions on the machine and in the manual their abilityto operate the riding mower
................................before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at alltimes.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders
beforeoperating. Stop machine _fanyone enters the area.
Never carry, passengers.
Do not mow in reverse unless absolutely
necessary. Always Iookdownand behind before and while backing.
Never directdischarged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
Do not operate machine without the en- tire grass catcher, discharge chute, or
othersafetydevices inplaceand working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to cometo a complete stop before cleaning
the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only indaylight orgood
artificiallight.
Do notoperate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra carewhen loading or unloading
the machine into a trailer or truck.
AIwaysweareye protection when operat- ing machine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju- des. These operators should evaluate
............safely enough to protectthemselves and ......
others from seriousinjury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or otherdebris build.up whichcantouchhot
exhaust] engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc- cur.Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II, SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution. If you cannot backup theslope or ffyou feel uneasy
on it, do not mew it.
Mow up and down slopes, not across. ° Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
° Choose a towground speed so that you
will not have to stop or shift while on the
slope.
Do not mow onwet grass. Tires may lose
traction. Always keep the machine in gear when
goingdown sJopes.Do notshift to neutral
and coast downhill
Avoid starting, stopping, or turning on a siope. Ifthetires losetraction,disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes stow and graduat. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care white operating machine with grass catchers or otherattachments; they can affect the stability of the ma- chine. Do no use on steep slopes.
° Do not try to stabilize the machine by
putting your foot on the ground. Do not mow near drop-offs, ditches,
or embankments, The machine could
suddenly roll over ff a wheel is over the
edge or if the edge caves in.
Iil, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity, Never assume
that children will remain where you last saw them.
, Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off, They may fall off and be seriously injured or interfere with safe
machine operation. Children who have
been givenrides inthepast maysuddenly appear in the mowing area for another
ride and be run over or backed over by the machine.
° Never allow children to operate the ma-
chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child,
IV, TOWING
Tow only with amachine that has a hitch designed fortowing. Do not attach towed
equipment except at the hitch point.
Followthe manufacturer's recommenda-
tion for weightlimitsfor towed equipment and towing on slopes,
Never allow chiWdrenor others in or on towed equipment.
Onslopes, theweight ofthetowed equip- ment maycause loss of traction and loss
of control,
Travel slowly and allow extra distance to stop,
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition,
° Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to coo] before refueling.
Never fuel the machine indoors.
Never store the machine orfueicontainer where there is an open flame, spark, or
pilot light such as on a water heater or other appliances,
Never fiJfcontainers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this isnot possible, then refuel
such equipmentwith aportable container,
rather than from a gasoline dispenser
nozzle.
4
- Keep the nozzle in contact withthe rim of the fuel tank or container opening at
alltimes until fueling is complete. Do not use a nozzle lock-open device.
Iffuel is spilled onclothing, change cloth- ing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely,
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nutsand boltstightto besure the
equipment is in safe working condition.
Nevertamper with safety devices. Check their proper operation regularly.
- Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove anyfuel-soaked de-
bris.Allow machineto coolbeforestodng.
If you strike a foreign object, stop and inspectthe machine. Repair,ifnecessary,
before restarting,
Never make any adjustments or repairs with the engine running.
Checkgrass catcher components andthe discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
Mowerbladesaresharp. Wraptheblade or wear gloves, and use extra caution
when servicing them.
Checkbrakeoperationfrequently. Adjust and service as required.
Maintain or replacesafety and instruction labels, as necessary.
Be sure the area is clear of bystanders beforeoperating, Stopmachine ifanyone
enters the area.
Never carry passengers.
Do not mow inreverse unless absolutely necessary.Always tookdown and behind
before and while backing.
Never carry children, even with the blades shut off. They may fall off and beseriously injured or interfere with safe machine operation. Children who have beengiven ridesinthe pastmaysuddenly
appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care of aresponsible
adult other than the operator. Be alert and turn machine off if a child
enters the area,
Before and while backing, took behind and down for small children.
Mow upand down slopes (15° Max), not across,
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a
slope. Ifthetireslosetraction, disengage the blades and proceed slowly straight
down the slope.
. If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS
!Gasoline Capacity 3 Galrons and Type: Unleaded Regular
Oil Type SAE 30(above 32°F) (API-SG-SL): SAE 5W30(below 32°F)
Oil Capacity: w/Filter: 64 oz
Spark Plug: Champion QC12YC
Ground Speed Forward: 5.2
Charging System: 16 Amps @ 3600 RPM
Battery: AmpiHr: 28
Blade Bolt 45-55 Ft. Lbs. Torque:
CONGRATULATIONS onyour purchase of a new tractor. It has been designed, engi-
neered and manufactured togiveyouthe best possible dependability and performance.
Should you experience anyproblemyou can-
not easily remedy, please contact aSears or
other qualified service center.We have com- petent, well-trained representatives andthe
proper tools to s_rvJce or repair this tractor. Please read ar;d retain this manual. The instructions wil__enable you to assemble and maintain your tractor properly, Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
caring for and using your tractor.
i ollow a regularschedule in maintaining,
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_JlLWARNING:This tractor is equipped with an internal combustion engineand should not
be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is
equipped with a spark arrester meeting ap- plicable focal or state laws (ifany). If a spark
arrester is used, it should be maintained in effective working order by the operator.
Inthe state of Californiathe above isrequired by law (Section 4442 of the California Public
Resources Code). Other states may have simitar laws. Federal laws apply on federat
lands. A spark arrester for the muffler is availablethrough your nearest Sears service
center (See REPAIR PARTS manual).
w!o Filter: 60 oz
(Gap: .040")
Reverse: 2.9
Min, CCA: 230 Case size: U1R
REPAIR PROTECTION
AGREEMENTS
Congratulationson makingasmart purchase.
Your new Craftsman® product is designed and manufactured for years of dependable operation. But like a[Iproducts, itmay require
repairfrom time to time.That's when having
a RepairProtection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassleand expense.
Here's what's includedin the Agreement:
Expertservicebyour12,000professional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered
productcan't be fixed.
Discount of 10% from regular price of
service and service-re)ated parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check,
Fast help by phone - phone support froma Sears representative onproducts
requiring in-homerepair,plusconvenient repair scheduling.
Once you purchase the Agreement, a simple phone call isall that ittakes for you to schedule service, You can call anytime day or night, or schedure a service appoint-
ment online. Sears has over 12,000 professional repair
specialists, who have access to over 4,5
million quality parts and accessories, That's the kind ofprofessionalism you can count on to help prolong the life ofyour new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
Forprices and additional information call
1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®
Mower Front Wheel
©
(s) 1_/16 O.D, Washers
(1) Small
Retainer Springs
(5) Large
Retainer Springs
(1) Anti-Sway Bar
(2) Rear _"_
Lift Link _ Assemblies
(1) Front _\
Lift Link "_
Assembly
(1) Small Retainer
Springs
®
(1)3/40.D.
Washers
(1) Shoulder Bolt
(1) Wheel
Keys
(2) Keys
@
(1) 1-1/40.D.
Washer
©
(1)3/8-1s
Loeknut
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left unas- sembled for shipping purposes. To ensure safe and proper operation of your tractor all parts
and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wilt make assembly
easier. Standard wrench sizes are listed, (2) 7/t 6" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers
(1) 3/4" socket w!drive ratchet (1) 9/I 6" wrench Flashlight
When right or left hand is mentioned in this
manual, it meanswhen you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
Removeall accessibleloose parts and parts cartons from carton,
Cut along dotted lines on all four panels of carton. Remove end panels and lay side
panels flat,
Remove mower and packing materi_s.
Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1, Lift hood to raised position. NOTE: If this battery is put into service after
month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BA'I-FERY" in Maintenance section of this manual for charging instructions).
For battery & battery cable installation see "REPLACING BATTERY" in the "Service
and Adjustments" section in this manual,
Reiease lever to lock seat in position.
NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below
to remove the tractor from the skid.
WARNING: Before starting, read, under-
stand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area, Be sure the area in front
of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
I, Raise attachment lift lever to its highest
position.
2. Release parkZng brake bydepressing brake pedal,
3, PEacefreewheel control in disengaged posi-
tion to disengage transmission (See 'q'O TRANSPORT" in the Operation section of
this manual).
4, Roll tractor forward off skid, Continue with the instructions that follow.
TO INSTALL MOWER
1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER
Depress clutch/brake pedal all the way down and hold.
Pull parking brakelever up and hold, release pressure from clutch/brake pedal, then
release parking brake lever. Pedal should remain in brake position, Ensure parking
brake will hold tractor secure,
TO ADJUST SEAT
Sit in seat,
Lift up adjustment lever (A) and slide seat until acomfortable positionis reached which allows you to press clutch!brake pedal all
the way down.
,I_CAUTION: Lift lever is spring loaded. Have atight grip on lift lever, lower it slowly
and engage in lowest position. Lift lever is
located on left side of fender,
Lift Lever
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER
H. Front Mower Bracket
W. Front Gauge Wheel X. Shoulder Bolt
Y, 1-1/40,D. Washer Z. 3/8-16 Locknut
3. TURN STEERING WHEEL LEFT AND POSITION MOWER
Turn steering wheel to the left as far asit will goand position mower on rightsideof
tmctorwith deflectorshield (Q)tothe right,
Front
Q. Deflector Shield
4, SLIDE MOWER UNDER TRACTOR
Bring beltforward and check beltfor pro- per routing in all mower pulley grooves,
NOTE: Be sure mower side suspension arms (A)are pointing forward before sliding
mower under tractor.
Slide mower under tractor until it is
centered under tractor,
A. Mower Side Suspension Arms
B. Retainer Spring
C, Rear Lift Link(S) D, Right Side Rear Mower Bracket
E. Front Lift Link Assembly E Front Suspension Bracket
H. Front Mower Bracket
I, Left Side Rear Mower Bracket K, Belt Tension Rod
L Locking Bracket M, Engine Clutch Pulley
Q. Deflector Shield S. Anti-Sway Bar
W. Front Gauge Wheel
A.MowerSideSuspensionArms
Q.DeflectorShield
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
ANTI-SWAY BAR ($)
_ Towards Towards
Transaxle MowerDeck
90° End IntegratedWasherEnd
From right side of mower, first insert 90° end of anti-sway bar (S) intohole in
transaxle bracket El'), located near left
rear tire in front of transaxle,
NOTE: Flashlight may be helpful.
Anti-Sway _ : .........
Bar(S) _'°_! ""
Pivot the integrated washer end of anti- sway bar (S)towards mowerdeck bracket on right side of mower, Insert integrated
washerend of barinto hole inrear mower
bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).
Secure with small washer and small
retainer spring as shown.
D. RightSideRearMowerBracket S, Anti-SwayBar
T TransaxleBracket
/ i
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS
Position front hole inside suspensionarm
(A)over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).
, Repeat on opposite side of tractor.
Transaxle Bracket (T)
Located Between Rear Tires
NOTE:Depending onmodel, bracket (_ may bedifferentthan shown but hole foranti-sway bar wilt be insame position/location.
A, Mower Side Suspension Arms
B, Retainer Spring D. Right Side Rear Mower Bracket
7, ATTACH REAR LIFT LINKS (C)
Insert rod end of rear liftlink (C) into hole (U) in tractor lift shaft suspension arm
and pivot link down to mower.
Uft rear corner of mower and positionslot
in link assembly over pin on rear mower bracket (D)and securewith fargewasher and large retainer spring.
Repeat on opposite side of tractor.
10
C. Rear LiftLink(s)
D. Ri9ht Side Rear Mower Bracket
_U, Hole
8 A-FFACHFRONT LINK (E) * Turn steering wheel to position wheets
straight forward,
* From front of tractor, insert rod end of
front link (E) through front hole in tractor front suspension bracket (F).
. Moveto left side of mower and and insert
large retainer spring (G) through hole in front link (E) behind front suspension
bracket (F).
- Insert other end of link (E) into hole in front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting.
f_ p-,
FrontLink / <_-_-_-_"
Location, -1 /_ _\
.21
" _.oi
9 INSTALL BELT ON ENGINE CLUTCH
PULLEY (M)
Disengage belt tension rod (K) from locking bracket (L),
Install belt onto engine clutch pulley (M),
M,Engine
Clutch Pulley
IMPORTANT: Check beltfor proper routing in all mower pulley grooves and under
mandrel covers,
Engage belt tension rod (K) on locking bracket (L).
_ILCAUTION: Belt tension rod is spring loaded. Have atight gripon rod and engage
slowly.
Raise attachment lift lever to highest
position.
If necessary, adjust gauge wheels
before operating mower as shown in the Operation section of this manual.
MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO
REPLACE MOWER BLADE DRtVE BELT" in the "Service and Adjustments" section of
this manual,
M. Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER" in the Service and Ad-
justments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac-
ingmotion and mower blade drive belts inthe Service and Adjustments section
of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate yourtrac- tor, check to see that the brake is operat- ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
t//CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best performance and satisfaction from this
Quality Product. Please review the following checklist:
i/" All assembly instructions have been
completed. t/" No remaining loose parts incarton. J Battery is properly prepared and
charged, J Seat is adjusted comfortably and tight-
ened securely. J All tires are propedy inflated. (Forship-
ping purposes, thetires were overinflated
at the factory). v! Be sure mower deck is properly leveled
side-te-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
t/' Check mower and drive belts. Be sure
they are routed properly around pulleys
and insideall belt keepers.
Check wiring. See that all connections
are still secure and wires are properly
clamped.
vz Before driving tractor, besure freewheel
control is in"transmission engaged" posi- tion (see "ToTransport" in the Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important items:
i/" Engine oil is at proper level, tZ"Fueltank isfilledwithfresh, clean, regular
unleaded gasoline.
v_ Become familiar with all controls, their
location and function. Operate them before you start the engine.
J" Besure brake system isinsafe operating
condition.
vt Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (Seethe Operation and
Maintenance sections in this manual).
J Itis important to purge the transmission
before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS- MISSION" inthe Operation section ofthis
manual).
12
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,
R N H L
REVERSE NEUTRAL HIGH LOW
ENGINE OFF REVERSE ENGINE ON ENGINE START
LIGHTS ON FUEL BATTERY REVERSE FORWARD
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CL_;'t'CHENGAGED
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
andlor property damage,
OPERATION
SYSTEM(ROS)
FREEWHEEL
(Automatic Modets onIy)
DANGER, KEEP HANDS
AND FEET AWAY
SLeW
IGNmON SWITCH
PARKING BRAKE MOWER HEIGHT MOWER LIFT
CRUISECONTROL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETYRULES SEC_ON)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury,
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CLBTCWBRAKE
PEOAL
CAUTION when used without the alert symboI, indicates a situation that could result in damage
to the tractor and!or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage,
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and!or
property damage.
13
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrationswith your tractor to familiar{ze yourself withthe locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
(A) ATTACHMENT LIFT LEVER - Used to raise and towerthe mower or otherattach-
ments mounted to your tractor, (B) BRAKE PEDAL- Used for braking the
tractor and starting the engine,
(C) PARKING BRAKE- Locks clutch/brake
pedal into the brake position. (D) THROTTLE CONTROL - Used to con-
trol engine speed. (E) ATTACHMENT CLUTCH SWITCH
- Usedto engagethe mower blades, or other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation
ofmower orother poweredattach ment while in reverse.
American National Standards Institute.
(H) LIGHT SWITCH - Turns the headlights on and off,
(J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired speed without holding the forward drive
pedal. (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL- Used for reverse movement oftractor.
(M) FREEWHEEL CONTROL- Disengages transmissionfor pushing or slowly towing the tractor with the engine off.
(N) CHOKE CONTROL- Used when start- ing a coid engine.
(P) SERVICE REMINDER/HOURMETER
- Indicates when service is required for the engine and mower.
14
The operation of any tractor can result in foreign objects thrown into I the eyes, which can result in severe eye damage. Always wear safety I
glasses or eye shields while operating your tractor or performing any ! adjustments or repairs. We recommend standard safety glasses or a I
wide vision safety mask worn over spectacles. I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is
running, any attempt bythe operatorto leave theseatwithout firstsetting the parkingbrake will shut off the engine,
1, Depress brake pedal(B)allthe way down
and hold.
2. Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make
sureparkingbrakewillholdtractorsecure.
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch intodisengaged position (O).
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position andremove key.Always remove keywhen
leaving tractor to prevent unauthorized
use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignitionswitch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Undercertain conditions whentractor is standing idlewith the engine running, hot
engine exhaust gases may cause "brown- ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
_IbCAUTION: Always stop tractor com-
pletely,as describedabove, before leaving
the operator's position.
(i) Attachment (O) Push-in to Clutch Switch "Disengaged"
Pull Out To "Engage"
STOPPING
GROUND DRIVE -
Tostop ground drive, depress brake pedal all the way down.
ENGINE -
Move throttle control (D)between half and full speed (fast) position.
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
Operating engine at less than fult speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower
performance.
!5
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive pedals. 1, Start tractor and release parking
brake,
2, Slowly depress forward (K) or reverse(L)
drive pedal to begin movement. Ground speed increases the further down the
pedal is depressed.
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or transporting on relatively
smooth, straight surfaces. Other conditions such astrimming at slowspeeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough terdan or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off
the pedal, then release the lever.
To disengage the cruise control, depress the
brake pedal, tap on forward drive pedal or push the cruise control lever down.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A) determines the cutting height.
The cutting height range is approximately 1" to 4". The heights are measured from the groundtothe bladetip withthe enginenot run, ning,These heightsare approximateandmay vary depending upon soil conditions, height of grass and types of grass being mowed,
The average lawn should be cut to ap- proximately 2-1/2" during the cool sea-
son and to over 3" during hot months. For healthier and better looking lawns,
mow often and after moderate grov4h,
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properlyadjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating position, Gauge wheels then keep the deck in proper position to help prevent scalping
in most terrain conditions. NOTE: Adjust gauge wheels with tractor on
a flat level surface,
1, Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cutposi- tion, gaugewheelsshould beassembled
sothey are slightly off the ground. Install gaugewheel inappropriate hole,Tighten
securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
Put attachment lift lever in desired cutting height slot.
TO OPERATE MOWER Your tractor is equipped with an operator
presencesensing switch.Any attempt bythe
operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating orcutting offwhen operating your equipment on rough, rolling terrain or hills,
1. Select desired height of cut withattach- ment lift lever.
2. Start mower blades by engaging attach- ment clutch control,
16
TO STOP MOWER BLADES -
Disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, orthe deflector shield (S) inplace.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operatortotravelinthe reversedirection withtheattachment clutchengagedwillshut
offthe engine unless ignitionkey is placed
in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strong[y discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only be done when the operator decides it is
necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders willenter the mowing area.
I. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3, Look down and behind before and
while backing,
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Posilion
Engine "ON" Position (Normal Operating)
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hillswith slopesgreaterthan 15°and do not driveacross any slope. Use the slopeguide
provided at the back of this manual.
Choose theslowestspeed before starting
upor downhills.
, Avoid stoppingorchangingspeedon hills,
- Ifstoppingis absolutelynecessary, push brake pedal quicklyto brake position and
engage parking brake.
To restartmovement, slowlyrelease park-
ing brake and brake pedal
Slowlydepress appropriatedrive pedalto
slowest setting.
° Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmissionby placing freewheel controlinfreewheeling position.
Free wheel control is located at the rear
drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control.
Pull freewheelcontroloutand intothe slot
and release so itis held inthe disengaged position,
- Do not push or tow tractor at more than
two (2) MPH.
Toreengage transmission, reverse above
procedure.
NOTE: Toprotect hood from damage when
transporting your tractor onatruck or atrailer,
besure hood isclosed and securedto tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow onlythe attachments that are recom-
mended by and complywith specifications ofthe manufacturerof your tractor.Use
common sense when towing. Tooheavy of a load,while on a slope, is dangerous.
Tires can losetractionwith the ground and cause you to lose controlof your tractor.
17
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicatethatthe engine ormower needs ser- vicing, When service is required, the service
reminder wi]] flash for two hours. To service engine and mower, see the Maintenance
section of this manual. NOTE: Service reminder runs when the ignition key is in any position but "STOP". For acurate reading, be sure key remains
in the "STOP" position when engine is not running. BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1, Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is reached, Do not overfill
For cold weather operation you should
change eit for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel inquanti- ties that can be used within 30 days to
ssure fuel freshness. CAUTION: Wipe off any spilled oil or
Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean winter grade gasoline to help insuregood cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Toavoid engine problems,the fuel system shou]d be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position,
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5, insert key into ignitionand turn key
clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute, ifthe
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry,
WARM WEATHER STARTING
(50°F(10°C) and above')
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used• If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
18
COLDWEATHERSTARTING(50°F(10°C) andbelow)
6.Whenenginestarts,leavethrottle controlinchokepositionuntilengine
warmsupandbeginstorunroughly. Onceroughrunningbegins,immedi-
atelymovethethrottlecontroltothe fastposition.Enginewarm-upmay
takefromseveralsecondstoseveral minutes(thecolderthetemperature,
thelongerthewarm-up).
AUTOMATICTRANSMISSIONWARMUP Beforedrivingtheunitincoldweather,
thetransmissionshouldbewarmedupas follows:
1.Besurethetractorisonlevelground.
2. Releasetheparkingbrakeandletthe brakeslowlyreturntooperatingposi-
tion.
3.Allowoneminutefortransmissionto
warmup.Thiscanbedoneduring
theenginewarmupperiod.
Theattachmentscanalsobeuseddur-
ingtheenginewarm-upperiodafterthe
transmissionhasbeenwarmedup.
NOTE;Ifatahighaltitude(above3000feet) orincoldtemperatures(below32°F(0°C)) thecarburetorfuelmixturemayneedtobe adjustedforbestengineperformance(see
"TOADJUSTCARBURETOR"intheService andAdjustmentssectionofthismanual).
PURGE TRANSMISSION
_LCAUTION: Never engage ordisengage freewheel leverwhile the engine is running.
Toensure properoperation andperformance, it is recommended that the transmission be
purged before operating tractorfor the first time.This procedure willremove anytrapped
airinside the transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission requireremovalfor service or replacement,
itshould bepurged after reinstallation before operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control indisengaged position (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine isrunning, movethrottle control to slow position. Disengage park- Jngbrake.
_CAUTION: At any time, during step 4, there may be movement of the drive wheels.
4. Depress forward drive pedal to full for- wardpositionandholdforfive (5)seconds andrelease pedal. Depress reverse drive
pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3)times,
5. Shutoff engine and set parking brake.
6, Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine,
After the engine isrunning, move throttle
control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now ready for normal operation.
19
MOWING TIPS
, Tire chains cannot be used when the
mower housing is attached to tractor,
Mower should be properly leveled for best mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drivesothat clippings aredischarged onto
the areathat has already been cut. Have
the cut area tothe right ofthe tractor. This
wiUresult in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start byturning to the right sothat clippings wiltdischarge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
r
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet, Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing,
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge of material. Regulate ground speed by
selecting a low enough speed to give the mower cutting performance aswell asthe quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and
give best performance of the attachment
being used.
2O
MAINTENANCE I ._FOr_EEW_ _v=.v.... EV_ _v _E_.........B_rOR_
SCHEDULE _CH s _ to 10o s_so_ s_P-_
Check Brake Operation V P If
Check Tire Pressure V _ _ ........
C_eck Operator Presence &ROS Systems If'
Check for Loose Fasteners :tl_ ................ _ V
C ChecklR_place Mower Blades Jf,_
use .ouRs .ou.s HOU.S .ouRs
T IJJbrlcat_on Chart V F If
0 Check aatte_ Level _4 I R CleaP'BattswandTetminals I Ik##
Clean Debris Off Steering P|ate V_s ..........................
Check Transaxle Cooling ,V
,,Check Mower Leve,lness ' '
Check V-Belrs V'
Check En_llne Oil Level _ If I
Chanqe Br_git',e Oil (with oil filter) ,V'_ ' I_' C han_ Bngir_e Oil (wlthout oil fi_ter) t_fl,= J V 4
Clean Air FIIN,r ............i ,,, _ ....................
i_ Clean Ail" Screen V_2
_nspect MuffleriS ark Arrester V"
_1 Rap=ace Oil Filter (If equipped) Ibm",=
CtBan Engine Cooling Fins V* =
Replace Spark Plug...... I ............If , If .....
Replace Air Filter Paper Cartridge I _l_
Fleplace Fuel Filter ,,, V'
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
itemsthat have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain
tractor as instructedinthis manual.
Some adjustments will need to be made pe- riodically to properly maintain your tractor,
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual , At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear. A
newspark plug and clean air filter assure proper air-fuel mixture and hetp your en- gine run better and last longer.
BEFORE EACH USE I. Check engine oil level.
2. Check brake operation. 3, Check tire pressure,
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_)Steering Pivot Bolts
Zerk Zerk
(_ _/heel
Bearing
Wheel _Beadng Zerk
Zerk
Steerir _,_J"@ Engine
Gear =
Teeth L_ _) Mandrel
Zerks
(_)General PurposeGrease (_)Referto Maintenance"ENGINE" Section,
IMPORTANT: Do not oil or grease the pivot pointswhich have special nylon bearings.
Viscous lubricantswillattract dustand dirt thatwillshortenthe lifeoftheseff-|ubricating
bearings, lfyoufeelthey must be lubricated, use only a dry, powdered graphite type lubricantsparingly.
21
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION
if tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
TIRES
Maintain proper air pressurein all tires (See PSI on tires). Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- bet.
- Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately,
The engine should not start unless the brake pedal is fully depressed, and
the attachment clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
° When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
° The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut offthe engine.
° When the engine is running with the
ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt bythe operator to shift into reverse should NOT shut off the engine,
BLADE CARE
For best results mower blades must be sharp. Replace worn, bent or damaged
blades.
CAUTION: Use only a replacement
blade approved bythe manufacturer of
your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL I, Raise mower to highest positiontoalIow
access to blades.
NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Instaltnewbladewith stamped"THJSSIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated. Mandrel
Assembly
Blade /-, .--__J
BATTERY
Your tractor has a battery charging system which is sufficientfor normal use. However,
periodic charging ofthe battery with an au- tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open,
Recharge at 6-10 amperes for 1 hour.
22
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