Craftsman 917288320 Owner’s Manual

Operator's Manual
JCRgFTSMgN°J
LAWN TRACTOR
24.0 HP,* 54" Mower
Electric Start
Automatic Transmission
Model No.
917.28832
This product has a low emission engine which operates
[]_ differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 19
CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.
During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.
Maintenance ........................................ 19
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Sears Service ........................ Back Cover
90 DAYS ON BA'B'ERY
For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's
manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_,WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
,_,_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. ,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling,
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or
other safety devices in place and work- ing.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or
other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neu-
tral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attach-
ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or backed
over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach
towed equipment except at the hitch
point.
Follow the manufacturer's recommenda-
tion for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner. Always place containers on the ground
away from your vehicle when filling.
4
Removegas-poweredequipmentfrom the truckor trailer andrefuel it onthe
ground.If this isnot possible,then refuelsuch equipmentwith a portable
container,ratherthan from a gasoline dispensernozzle.
Keepthe nozzleincontact with the rim
ofthe fuel tankor containeropeningat alltimes untilfueling iscomplete. Donot
use a nozzlelock-open device.
If fuel is spilledon clothing,change
clothingimmediately.
Never overfillfuel tank. Replacegas cap
andtightensecurely.
GENERAL SERVICE
Neveroperatemachineina closedarea.
Keep all nuts and boltstightto be sure the equipmentis insafe workingcondi-
tion.
Nevertamperwith safety devices.
Checktheir properoperationregularly.
Keep machinefree of grass,leaves,or other debrisbuild-up. Cleanoil or fuel
spillageand removeanyfuel-soaked debris. Allow machineto cool before
storing.
If you strikeaforeign object,stop and inspectthe machine. Repair,if neces- sary,beforerestarting.
Never makeany adjustmentsor repairs withthe engine running.
Checkgrass catchercomponentsand thedischargeguard frequentlyand re-
placewith manufacturer'srecommended parts,when necessary.
Mower bladesare sharp. Wrap the blade orwear gloves,and useextra cau-
tion whenservicingthem.
Check brakeoperationfrequently. Adjust and serviceas required.
Maintainor replacesafetyand instruc- tion labels,as necessary.
Be surethe area isclear of bystand- ers beforeoperating. Stop machineif
anyone entersthe area.
Never carrypassengers.
Do not mow in reverseunlessabso-
lutelynecessary.Always lookdownand behindbeforeandwhile backing.
Never carrychildren,even withthe
bladesshutoff. They mayfall off and beseriouslyinjuredor interferewith
safe machineoperation.Childrenwho
havebeengiven ridesinthe pastmay
suddenlyappear inthe mowingareafor anotherride and be run overor backed
over bythe machine.
Keepchildren outofthe mowingarea and in thewatchful care of aresponsible
adult otherthanthe operator.
Be alertand turn machineoff if a child entersthe area.
Beforeand while backing,lookbehind and downfor smallchildren.
Mow up and downslopes(15° Max),not
across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 3 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: W/Filter: 64 oz.
W/O Filter: 60 oz.
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed Forward: 0-5.5
Reverse: 0-2.4
Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained repre-
sentatives and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman@ product is
designed and manufactured for years of dependable operation. But like all products,
it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesion- al repair specialists. Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance
check. Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap- pointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME@
6
(1)Wheel
Mower Front Wheel
D
(1) Shoulder Bolt
(5) 1-3/16 O.D. Washers
(1) 1-1/40.D. Washer
Mower
(1) 3/40.D. Washers
(2) Small Retainer
Springs- 5/16
(1) Locknut 3/8-16
_ (_1 _srOnt Link
embly
(1) Anti-Swar Bar
(2) Rear Lift Link
Assemblies
(1) Oil Drain Tube
For Future Use
(2) Keys
Mower Install Slope Sheet
Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (1) 9/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut along dashed lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose aprts or cartons and remove.
NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
t_
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location
and function of controls)
1. Raise attachment lift lever to its highest
CHECK BATTERY
position.
2. Release parking brake by depressing
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at
6-10 amps. (See "BAFTERY" in Mainte- nance section of this manual for charging instructions).
brake pedal.
3. Place freewheel control in "trans- mission disengaged position" (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
ASSEMBLE FRONT WHEEL TO
MOWER
,
Using shoulder bolt, washer and Iocknut from parts bag, assemble front
wheel to mower as shown. Tighten
securely.
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is
reached which allows you to press brake pedal all the way down.
3. Release lever to lock seat in position.
8
INSTALL MOWER AND DRIVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
engage parking brake.
1. Lower attachment lift lever to it's lowest position.
& CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly and engage in lowest position.
2. Turn steering wheel to the left as far as it
will go and position mower on right side of tractor with deflector shield to the right.
- Pivot bar towards you and insert other end of bar into hole in rear mower
bracket (D). Move mower as needed to insert bar.
- Secure with washer and retainer spring as shown.
3. Remove plastic tie securing belt, bring belt forward and check belt for proper
routing in all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are pointing forward before slid- ing mower under tractor.
4. Slide mower under tractor until it is
centered under tractor.
5. FIRST INSTALL ANTI-SWAY BAR (S).
- From right side of mower, insert
ant-sway bar into hole in transmission
bracket (T).
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor chassis and secure with washer and
retainer spring.
7. Repeat on opposite side of tractor.
9
8. ATTACHREARLIFTLINKS(C)- Insert rodendof linkassemblyintoholeintrac-
torliftshaftsuspensionarm (L)andpivot linkdownto mower.Liftrearcornerof
mowerandpositionslotinlinkassembly overpinonrearmowerbracket(D)and
securewithwasherandretainerspring.
9. Repeaton oppositesideoftractor.
10. Turn steering wheel to position wheels straight forward.
11. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link
assembly through front hole in tractor front suspension bracket (F) and secure
with retainer spring (G) through hole in link located behind the bracket.
12. Insert other end of link (E) into hole in front mower bracket (H) and secure with
washer and retainer spring (J).
13. Disengage belt tension rod (K) from lock- ing bracket (L).
14. Install belt onto engine clutch pulley (M).
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
15. Engage belt tension rod (K) on locking
_ bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and engage slowly.
16. Raise attachment lift lever to highest position.
17. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.
10
02937
CHECKTIREPRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKESYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged.
,/Seat is adjusted comfortably and tight-
ened securely.
¢" All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
¢ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor,
pay extra attention to the following impor-
tant items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this manual).
,/It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmis-
sion purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
11
These symbolsmay appearonyour tractoror in literaturesuppliedwith the product.
Learnand understandtheir meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
6
ENGINE OFF
REVERSE ENGINE ON ENGINE START
OPERATION
SYSTEM(DOS)
,,
PARKING DRAKE MOWER HEIGHT
MOWER LIFT
LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCH/BRAKE
m
ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
{Automatic Modelsonly)
&
Failure to follow instructions
could result in serious injury or death, The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage,
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEETAWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,_l_I{l/lll_lll.,
n
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
PEDAL
12
KNOW YOUR TRACTOR READ THISOWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR
TRACTOR
Comparethe illustrationswith yourtractor tofamiliarizeyourselfwith the locationsof variouscontrols and adjustments. Savethis manualfor future reference.
Ourtractorsconformto the applicablesafetystandardsof the
AmericanNationalStandardsInstitute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at- tachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking
the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THRO'n'LE CONTROL- Used to control engine speed.
(E) ATTACHMENT CLUTCH SWITCH
- Used to engage the mower blades, or other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach-
ment while in reverse.
(H) LIGHT SWITCH - Turns the head- lights on and off. (J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired speed without holding the forward drive
pedal. (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disen-
gages transmission for pushing or slowly towing the tractor with the engine off.
(N) CHOKE CONTROL - Used when
starting a cold engine.
(P) SERVICE REMINDER/HOUR METER
- Indicates when service is required for the engine and mower.
13
The operationof anytractor can resultin foreignobjectsthrowninto the eyes,which canresult insevere eye damage. Alwayswear safetyglasses or eye shields whileoperating yourtractoror performinganyadjustments
or repairs. We recommendstandard safetyglassesor a widevision safety
maskworn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal (B) all the way
down and hold.
2. Pull parking brake lever (C) up and
hold, release pressure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make sure parking brake will
hold tractor secure.
NOTE: Failure to move throttle control be- tween half and full speed (fast) position, be-
forestopping, may cause engine to"backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key
when leaving tractor to prevent unau- thorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause
the battery to discharge and go dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_]b,OAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position.
STOPPING MOWER BLADES-
To stop mower blades, push attachment clutch switch in to disengaged position
(o).
(I) Attachment Clutch Switch
Pull Out To "Engage"
GROUND DRIVE -
To stop ground drive, depress brake
pedal all the way down.
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
(0) Push-In to "Disengaged"
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating efficiency. Full speed (fast) offers the best mower performance.
TO USE CHOKE CONTROL (N) Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
14
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL
The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may
cause the cruise control to disengage. Do not use the cruise control on slopes, rough
terrian or while trimmimg or turning.
With forward drive pedal depressed to
desired speed, pull cruise control lever
(J) up and hold while lifting your foot off
the pedal, then release the lever.
To disengage the cruise control, depress the
brake pedal or tap on forward drive pedal.
The cutting height range is approxi-
mately 1" to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cutto approxi- mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns,
mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela- tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appro- priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cut- ting height slot.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or
cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
15
2. Start mower bladesbyengagingat- tachmentclutchcontrol.
TO STOP MOWERBLADES-
disengageattachmentclutch control.
_,CAUTION: Do notoperate the mower
without either the entire grass catcher, on mowerssoequipped,orthedeflectorshield
(S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS"ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15° and do
not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push
brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release parking brake and brake pedal. Slowly depress appropriate drive pedal
to slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
16
SERVICE REMINDER/HOUR METER Service reminder shows the total number
of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual. NOTE: Service reminder runs when the igni-
tion key is in any position but "STOP". For
accurate reading, be sure key remains in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULE' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not
overfill. Usefresh, clean, regular unleaded gasoline with a minimum of 87 octane.
(Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation
and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull chokecontrol outfor a cold enginestart attempt. For a warm engine start attempt
the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes
and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
8. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the engine
to accept small changes in speed and
load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may require an engine warm-up
period from several seconds to several minutes, depending on the temperature.
17
AUTOMATICTRANSMISSIONWARM UP
Before drivingthe unit in cold weather,the
transmissionshouldbewarmedupasfollows:
1. Besurethe tractor is onlevel ground.
2. Releasethe parking brake and let the brakeslowlyreturntooperatingposition.
3. Allow one minutefortransmissionto warm up.This can be doneduringthe
enginewarm up period.
The attachmentscan be usedduringthe
enginewarm-upperiodafterthetransmis- sionhasbeenwarmedupandmayrequire
the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetorfuel mixturemay needto be
adjustedfor best engine performance(see "TOADJUSTCARBURETOR"intheService
and Adjustments section of this manual).
PURGE TRANSMISSION
,_CAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with
engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. Disen-
_gage parking brake.
AUTION: At any time, there may be
movement of the drive wheels.
4. Depress forward drive pedal to full forward position and hold for five (5) seconds and
release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engagetransmissionbyplacingfreewheel ° control in engaged position (See "TO
TRANS PORT" inthis section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three times. Your transmission is now purged and now ready for normal operation.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor. Mower should be properly leveled for best
mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual. The left hand side of mower should be
used for trimming. Drive so that clippings are discharged onto the area that has already been cut.
Have the cut area to the right of the tractor.
This will result in a more even distribution
of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
S-- _\
I
'\ - -) I'
If grass is extremely tall, it should be mowed twice to reduce load and possible fire haz-
ard from dried clippings. Make first cut rela- tively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass
will plug mower and leave undesirable
clumps. Allow grass to dry before mowing. Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of mate-
rial. Regulate ground speed by selecting
a low enough speed to give the mower
cutting performance as well as the quality
of cut desired. When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.
18
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE USE HOURS HOURS HOURS HOURS
Check Brake Operation Check Tire Pressure
T
EACH 8 25 50 100 REASON STORAGE
R 3heck Operator Presence & ROS System_
A Check for Loose Fasteners
C Check/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
a Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness v'
Check V-Belts Check Enqine Oil Level
Change Engine Oil (with oil filter) Change Engine Oil/without oil filtel
_ Clean Air Filter
G Clean Air Screen
I inspect Muffler/Spark Arrester N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - SerVice more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-tree battery.
_1,2
v"
v'
v"
v"
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_0 Spindle __[_ Spindle Zerk _ _ Zerk
(i_ FrontWheelm2_ [j;.."_ Bearingzerk
Bearing zerk _U_/_ 1/ _@ Engine
_f) Steering __
Sector Gear. _ _ _ \ .......
Teeth ( _]f-7_"_-_ uJ IVlanerel
. _ Zerks
_.bGeneral Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
19
TRACTOR
Always observe safety rules when performing
any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat
tires dueto slow leaks, tire sealant may be pur-
chased from your local parts dealer. Tire seal- ant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de-
scribed, repair the problem immediately.
The engine should notstart unlessthe brake pedal isfullydepressed, and theattachment
clutch control is inthe disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
ROB "ON" Position
BLADE CARE
For best results mower blades must be
sharp. Replace worn, bent or damaged blades.
& CAUTION: Use only a replacement blade approved by the manufacturer of
your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty. BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Engine "ON" Position (Normal Operating)
Blade
/
Mandrel
Blade Bolt Assembly
Center Hole
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean. Keep battery bolts tight.
Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
2O
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING The transmission fan and cooling fins should
be kept clean to assure proper cooling. Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life
of the transaxle. Should the transaxle ever leak or require servicing, contact your near-
est Sears or other qualified service center.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according
to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,
they will result in increased oil consumption when used above 32°R Check your engine
oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 86 100
c -s0 & -_; ; 17 _0 10 4;
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Removeyellow cap from end of drain valve and install the drain tube onto the fitting.
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
Oil Drain Valve
Closed and
Locked
Yellow Cap
\ Drain
Tube
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT SPECIFICATIONS"section ofthis manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing.
Keep oil up to, but not over, the "FULL'
line on dipstick. Push dipstick down
firmly into the tube when finished.
21
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