Craftsman 917288250, 917288251, 917288252 Owner’s Manual

Operator's Manual
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LAWN TRACTOR
24.0 HP,* 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.28825
This product has a low emission engine which operates
[]_ differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 16
CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.
Maintenance ........................................ 16
Service and Adjustments ..................... 20
Storage ................................................ 26
Troubleshooting ................................... 27
Sears Service ........................ Back Cover
During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year
of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.
90 DAYS ON BA'B'ERY
For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be
replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. Standard maintenance servicing, oil changes, or tune-ups. Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure
to maintain the equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death,
_,WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. _,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling,
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross-
ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and working. Slow down before turning. Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways. Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine. Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves
or other debris build-up which can
touch hot exhaust / engine parts and
burn. Do not allow the mower to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles. Choose a low ground speed so that
you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may
lose traction. Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over. Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the
hitch point.
Follow the manufacturer's recom-
mendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control. Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling
gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Use only approved gasoline container. Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors. Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
4
Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at all times until fueling is complete. Do
not use a nozzle lock-open device. If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed
area.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.
Never make any adjustments or repairs with the engine running. Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary. Mower blades are sharp. Wrap the
blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis- engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly. Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.00 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: w/Filter: 6_z
w/o Filter: 60 oz
Spark Plug: Champion QC12YC
(Gap: .040")
3round Speed Forward: 1st 1.2
2nd 1.5 3rd 2.4 4th 3.5
5th 4.8 6th 5.3
Reverse: 1.5
Charging System:
Battery:
3 Amps Battery 5 Amps Headlights
Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained repre-
sentatives and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of
dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists. Unlimited service and no charge for
parts and labor on all covered repairs. Product replacement if your covered
product can't be fixed. Discount of 10% from regular price of service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check. Fast help by phone - phone sup-
port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
(1) Oil Drain Tube For Future Use
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
CARTON
UNPACKCARTON
1. Cut along dashed lines on all four pan- els of carton. Remove end panels and lay side panels flat.
2. Remove protective materials from trac- tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Mainte-
nance section of this manual for charging instructions).
NOTE: You may now roll your tractor off
the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral posi-
tion.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector shield up against tractor.
7
CHECKTIREPRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
/ CHECKL IS T
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
Battery is properly prepared and charged.
,/Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items: ¢ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
¢ Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
8
These symbols may appearonyour tractoror in literaturesuppliedwith the product.
Learnand understandtheir meaning.
R N H L I',,I "_
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
Q
ENGINEOFF REVERSE
OPERATION
SYSTEM(ROS)
(9 G (®)
ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
i
LIGHTS ON FUEL BATTERY REVERSE FORWARD
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
&
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
MOWER LIFT
®_0C)€>
CRUISE CONTROL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
CLUTCH/BRAKE
PEDAL
9
KNOW YOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR
TRACTOR
Comparethe illustrationswith yourtractorto familiarizeyourselfwith the locationsof variouscontrolsand adjustments. Savethis manualfor future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at- tachments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL- Used for declutching and braking the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL
- Used for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER
- Used to engage the mower blades, or other attachments mounted to your tractor.
03078
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach-
ment while in reverse. (H) LIGHT SWITCH - Turns the head-
lights on and off. (J) GEARSHIFT LEVER - Selects the
speed and direction of tractor.
(N) CHOKE CONTROL - Used when
starting a cold engine.
(P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower.
10
The operationof anytractor can resultin foreign objectsthrown intothe
eyes,which can result insevere eye damage. Alwayswear safetyglasses oreye shields whileoperatingyour tractoror performingany adjustments
or repairs. We recommendstandardsafetyglassesor a widevision safety maskworn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal
(B),then release parking brake lever. Ped-
al should remain in brake position. Make sure parking brake will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch clutch lever to disengaged position
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unau-
thorized use.
Never use choke (N) to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.
_,CAUTION: Always stop tractor completely, as described above, and set
parking brake before leaving the operator's position.
(1"_) Attachment ( _ ) Disengaged
_" Clutch Position
Engage Position
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gear shift lever (J) to neutral posi-
tion.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower performance.
TO USE CHOKE CONTROL (N)
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
11
TO MOVE FORWARDAND
BACKWARD
The directionand speed of movement is
controlledbythe gearshift lever (J).
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral
position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failuretodo
so will shorten the useful life of your transaxle.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain condi-
tions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appro- priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TO ADJUST MOWER CUFFING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cut- ting height slot.
The cutting height range is approximately
1"to 4". The heights are measured from the ground to the bladetipwith the engine not run- ning. These heig hts are approximate and may
vary depending upon soil conditions, height
of grass and types of grass being mowed.
The average lawn should be cutto approxi-
mately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield (S) in place.
12
REVERSEOPERATIONSYSTEM(ROS)
Yourtractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless ignition key is placed in the ROS "ON" position.
Ai_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift lever to its highest.
When pushing or towing your tractor, be sure gearshift lever is in neutral position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine and mower, see the
Maintenance section of this manual.
NOTE: Service reminder runs when the
ignition key is in any position but "STOP".
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running.
13
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to assure fuel freshness.
ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper- atures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral posi- tion.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pullchokecontrol outfor a cold enginestart
attempt. For a warm engine start attempt
the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes
and try again. If engine still does not
start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
8. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the engine
to accept small changes in speed and
load, until the choke control isfully in. If the
engine starts to run roughly, pull the choke
control out slightly for a few seconds and
then continueto push the control in slowly. This may require an engine warm-up
period from several seconds to several
minutes, depending on the temperature.
The attachments can be used during the
engine warm-up period and may require
the choke control be pulled out slightly.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
14
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
f
i
r-
)u
(
15
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE USE HOURS HOURS HOURS HOURS
3heck Brake Operation 3heck Tire Pressure
:heck Operator Presence&ROSSystem
2,heck for Loose Fasteners Dheck/Replace Mower Blades
_ubrication Chart 2,heck Battery Level
Dlean Battery and Terminals 3heck Transaxle Cooling 2,heck Mower Levelness 2,heck V-Celts
Check Enqine Oil Level :han qe Enqine Oil (with oil filter
_,hange Engine Oil (without oil filter Clean Air Filter
:lean Air Screen
nspect Muffler/Spark Arrester
qeplace Oil Filter (If equipped) :lean Engine Cooling Fins
qeplace Spark Plug _eplace Air Filter Paper Cartridge
qeplace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
EACH 8 25 50 100 REASON STORAGE
i/
i/
_1,2
v"
_2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required it equipped with maintenance-tree battery.
V"
v"
¥,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
-- Spindle _{_ Zerk
Front Wheel _1_ Bearing zerk
Bearing zerk _::_:::i
"q _ V
@ Steering ......
Sector
Teeth
I ? Engine_
Mandrel _
Zerks
_General Purpose Grease
(_0Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
16
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unlessthe brake pedal isfullydepressed, andtheattachment
clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to drive in
reverse should shut off the engine.
Engine "ON' Position (Normal Operating)
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to drive in
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be sharp. Replace worn, bent or damaged blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Mandrel
Assembly
/
Blade
(Special)_
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
17
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
V-BELTS
Check V- belts for deterioration and wear after 1O0 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface. Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drainvalve and install the drain tube onto the fitting.
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
Oil Drain Valve
Closed and
Locked Position
Yellow CaF Tube
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
TEMPERATURE RA N _°E ANTICIPATED BEFORE NEXT OIL CHANGE
oi_v_s{,c4artI e
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine
oil level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT SPECI FIOATIONS"section ofthis manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,
insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the "FULE'
line on dipstick. Push dipstick down firmly into the tube when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first. Service air cleaner
more often under dusty conditions.
18
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.
2. Reinstall precleaner cartridge, cover and secure.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
or dry cartridge.
Knobs
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
Cover _adridge
Foam ,_j_, ____, Pre-Oleane[ *_-
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.
Clamp
_"""_ z'_--_'_ Clamp
Fuel Filt_
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
19
A ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. Lower attachment lift lever to its lowest position.
3. Roll belt off engine pulley (M) and belt keepers (G).
4. Remove retainer spring (K), slide collar
(L) off and push housing guide (P) out
of bracket.
5. Remove clutch cable spring (Q) from idler arm (R).
6. Disconnect front link (E) from mower
- remove retainer spring and washer.
7. Go to either side of mower and discon- nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove
_ retainer springs and washers.
CAUTION: After rear lift links are
disconnected, the attachment lift lever will be spring loaded. Have a tight grip on lift
lever when changing position of the lever.
8. Slide mower out from under right side of tractor.
IMPORTANT: If an attachment other than the mower is to be mounted on the tractor, remove the front link (E) and rear lift liks
(C) from tractor and hook the clutch spring (Q) into the cable guide on front edge of
lower dash.
TO INSTALL MOWER
Be sure tractor is on level surface and engage parking brake.
1. Lower attachment lift lever to it's lowest position.
_, CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly and engage in lowest position. NOTE: Be sure mower side suspension
arms (A) are pointing forward before slid- ing mower under tractor.
2. Slide mower under tractor until it is
centered under tractor.
3. ATTACH MOWER SIDE SUSPEN-
SION ARMS (A) TO CHASSIS - Posi-
tion hole in arm over pin (B) on outside
of tractor chassis and secure with retainer spring.
4. Repeat on opposite side of tractor.
20
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