Craftsman 917288140, 917288142, 917288141 Owner’s Manual

Operator's Manual

CRRrT$14RN°

LAWN TRACTO

20 HP,* 46" Mower

Electric Start

Automatic Transmission

Model No.

917.28814

• Espar_ol, p. 35

This product has a low emission engine which operates differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions

about this product, Call:

1-800=659-5917

Sears Craftsman Help Line 5 am -5 pro, Mon - Sat

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ............................................... 11

Maintenance .......................................... 18

Service and Adjustments ....................... 22

Storage .................................................. 29

Troubleshooting ..................................... 30

Sears Service .......................... Back Cover

Maintenance Schedule .......................... 18

CRAFTSMAN FULL WARRANTY

TWO YEARS ON RiDiNG EQUIPMENT When operated and maintained according to all supplied instructions, if this riding equipment

fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years

from the date of purchase This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's

manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for commercial or rental purposes.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_IbDANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death. _WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

4_IWARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known to the State

of Californiato cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Donotoperatemachinewithouttheentire grass catcher, discharge guard, or other

safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related injuries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up

to occur. Clean any oil or fuel spillage

before operating or storing the machine.

Allow machine to cool before storage.

Ii. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the

machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Ii1. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recom- mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage,

use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never storethe machineorfuelcontainer

where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be sure the equipment is in safe working condition.

• Nevertamperwith safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrass catcher components andthe discharge guard frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrapthe blade or wear gloves, and use extra caution

when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or backed

over by the machine.

• Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.50 and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F

(API-SG-SL): SAE 5W-30(below32°F

Oil Capacity: W/Filter 56 oz.

W/O Filter 48 oz,

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0-5.5

Reverse: 0-2.4

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min, CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 Ft, Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSiBiLITiES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_kWARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). Ifa spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no chargefor parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive maintenance

check.

• Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1=800=827=6655.

SEARS INSTALLATION SERVICE For Sears professional installation of home

appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Steering

Wheel Insert

g- i

i i

Steering Wheel

Adapter

Hex Bolt

_ Steering

Boot

Seat

Large Flat Washer

5/16 Lock Washer

Steering Extension

Shaft

Washer

Keys

(2) Keys

Hex Bolt

Seat

Slope Sheet

(1) Oil Drain Tube For Future Use

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

When right or left hand is mentioned in this manual, it means, from your point of view,

when you are in the operating position (seat- ed behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

U NPAC K CARTO N

1. Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

2. Remove protective materials from tractor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid. CHECK BATTERY

1. Lift seat pan to raised position and open battery box door.

NOTE:If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock

washer, 5/16 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materialsfromtractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

__ Insert

klWaFih°itr __'

agesha r

_!_,_ __ Steeri n_heel

Seat

Label

Battery box

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

@,_Boot

Steering \

Shaft

INSTALL SEAT

1. Remove bolt and flat washer securing seat to cardboard packing and set aside

for assembly of seat to tractor. Remove the cardboard packing and discard.

2. Connect switch to seat.

3. Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.

"_ Wiring harness

4. Push down on seat to engage pads in slots and pull seat towards rear of tractor.

5. Raise seat and tighten bolt securely.

6. Remove tape and discard.

7. Lower seat into operating position and sit on seat. Press clutch/brake pedal all

the way down. If operating position is not comfortable, adjust seat.

TO ADJUST SEAT: Grasp adjustment handle and pull up, slide seat to desired

position and release adjustment handle.

TO ROLL TRACTOR OFF SKiD (See Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See

"TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Slot

Flat washer

pan Adjustment

Bolt Tab handle

NOTE: You may now roll your tractor off the skid. Followthe appropriate instruction below

to remove the tractor from the skid.

WARNING" Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

CHECK TIRE PRESSURE The tires on your tractor were overinflated at

the factory for shipping purposes. Correct tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this

manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual.

VfCHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

`/ All assembly instructions have been

completed.

`/No remaining loose parts in carton. ,/Battery is properly prepared and

charged.

,/Seat is adjusted comfortably and tightened

securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

,/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operating

condition.

,/Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and

Maintenance sections in this manual).

,/It is importantto purgethetransmission before

operating your tractor for the first time. Fol- low proper starting and transmission purging

instructions (See "TO START ENGI NE" and "PURGE TRANSMISSION"inthe Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,

R N H L I\1 @ -_

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNiTiON SWITCH

o I) G (®)

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

MOWER LIFT

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

FUEL BATTERY

FREE WHEEL

ATTACH MENT

CLUTCH ENGAGED

REVERSE FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

CRUISE CONTROL CLUTCH/BRAKE

PEDAL

®@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of vari-

ous controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine. (C) PARKING BRAKE- Locks clutch/brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER - Used

to engagethe mower blades, or other attach- ments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine.

03 t 08

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

(M) FREEWHEELCONTROL- Disengages transmission for pushing or slowly towing

the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave

the seat withoutfirst setting the parking brake

will shut off the engine.

1. Depress brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),

then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING MOWER BLADES -

• To stop mower blades, move attachment

clutch lever into disengaged position ( _ ).

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead. NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_IbCAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

(Ir_) Attachment ( t_ ) Disengaged

Clutch Position

Engage Position

TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals,

1, Start tractor and release parking brake,

2. Slowly depress forward(K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the

pedal is depressed.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating

position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly offthe ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

9fi6

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to approxi- mately 2-1/2 inches during the cool season

and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the sec- ond to desired height.

(

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut with attachment lift lever.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control. _IiCAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield

(S) in place.

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

_WARNING" Backing up with the

attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only

be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary. USING THE REVERSE OPERATION

SYSTEM - Only use if you are certain no children or other

bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Slowly depress reverse drive pedal to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

TO OPERATE ON HILLS _I_IbWARNING: Do not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release park- ing brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly.

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and intothe slot and release so itisheld inthe disengaged

position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engagetransmission, reverse above

procedure.

TRANSMISSION ENGAGED

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

TRANSMISSION DISENGAGED

NOTE: To protect hood from damage when

transporting your tractor on atruck or a trailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped,

from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for afew seconds, remove and

read oil level. If necessary, add oil until

"FULF' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• Tochangeengineoil,seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom offiller neck. Do not

overfill. Usefresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase car- bon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to assure fuel freshness. &CAUTION: Wipe offany spilled oil or fuel. Do not store, spill or use gasoline near an

open flame. IMPORTANT: When operating in tempera- tures below32 °F(0°C), use fresh, clean winter

grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take

extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Siton seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 °F &above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F & below)

7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough

running begins, immediately move the

throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol- lows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake & let the

brake slowly return to operating position.

3. Allowone minutefortransmissiontowarm up. This can be done during the engine

warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual).

PURGE TRANSMiSSiON

,ACAUTION: Never engage or disengage freewheel lever while the engine is running.

Toensure proper operation and performance, it is recommended that the transmission be

purged before operating tractor for the first

time. This procedure will remove any trapped

air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstallation before operating the tractor,

1. Place tractor safely on a level surface

- that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting inthetractor seat, start engine. After the engine is running, movethrottle control

to slow position. Disengage parking brake.

MOWING TiPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, startbyturning

to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

_IbCAUTION: At any time, during step 4, there may be movement of the drive wheels.

4. Depress forward drive pedal to fullforward position and hold for five (5) seconds and

release pedal. Depress reverse drive pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See "TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. Disengage

parking brake.

8. Drive tractor forward for approximately

five feet then backwards for five feet.

Repeatthis driving procedurethreetimes.

Your transmission is now purged and now ready for normal operation.

(

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and

give best performance of the attachment being used.

MAINTENANCE BEFORE

SCHEDULE EACH

Check Brake Operation Check Tire Pressure

R Check Operator Presence & ROS System,,

A Check for Loose Fasteners _' C Check/Replace Mower Blades

T Lubrication Chart 0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling Check Mower Levelness

Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter Clean Air Screen

Inspect Muffler/Spark Arrester

Bep! ace oi! Fi!ter (!f equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Ren!ace Eue! El!tel

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE

EVERY EVERY EVERY EVERY

8 25 50 100

HOURS HOURS HOURS HOURS

EVERY BEFORE

SEASON STORAGE

v" v" v'

_1,2

V"2

V'2 V' V"

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle -- f .................._ --(_ Spindle

Zerk Zerk

Front Wheel

(_ Front

Bearing zerk

(_ Steering Sector Gear

Teeth

_General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

Engine

TRACTOR

Always observe safety rules when performing

any maintenance,

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent flat

tires due to slow leaks, tire sealant may be

purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unlessthe brake pedal isfully depressed, and the attachment clutch control is inthe disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt

by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper- ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt

by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut off the engine.

ROS "ON" POSITION

BLADE CARE For best results mower blades must be sharp.

eplace worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved bythe manufacturer of your tractor.

Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or

wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Blade Bolt Assembly

ENGINE "ON" POSITION (NORMAL OPERATING)

Blade

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au-

tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your

tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals

can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinsethe battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans- mission is hot. To prevent possible damage

to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspectcoolingfinsfordirt, grassclippings

and other materials. To prevent damage to seals, do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest

Sears or other qualified service center. V-BELTS

Check \!-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-20 0 30 32 40 60 80 100

i i i i i

-30 -2_0 -10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible

engine damage from running low on oil. Change the oil after every 50 hours of opera- tion or at least once a year if the tractor is

not used for 50 hours in one year. 20

oil visc chart1

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick se- curely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Oil Drain Valve

Closed and Locked Position

Yellow Cap

Drain Tube

Unlock drain valve by pushing inward slightly and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the

pin is in the locked position as shown.

Remove the drain tube and replace the cap onto the end of the drain valve.

Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the "FULL'

line on dipstick. Push dipstick down

firmly into the tube when finished.

ENGINEOIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AiR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service

paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to prevent debris

from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge

firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down

on handle to close. IMPORTANT: Petroleum solvents, such as

kerosene, are not to be used to clean the cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cooling

shrouds. Clean the cooling fins and external surfaces as necessary. Make surethe cooling

shrouds are reinstalled.

NOTE: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause

engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob- structing fuel flowto carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Cartridge

Pre-

"-Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times.

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc. of

all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax. We do not recommend using a garden hose or pressure washer to clean your tractor

unless the engine and transmission are

covered to keep water out. Water in engine or transmission will shorten the useful life of

your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash

from tractor and mower.

+ 47 hidden pages

Craftsman 917288140, 917288142, 917288141 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual