Craftsman 917288091, 917288090 Owner’s Manual

Operator's Manual

ICRgFTSMIIN°I

LAWN TRACTOR

20.0 HP,*42" Mower Electric Start

6 Speed Transaxle

Model No.

917.28809

• Espafiol, p. 32

_]] This product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 17

CRAFTSMAN LIMITED WARRANTY

TWO YEARS ON TRACTOR When operated and maintained according to all supplied instructions, if this tractor fails

due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 26

Troubleshooting .................................... 27

Sears Service ......................... Back Cover

During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year

of purchase, but a trip charge will apply. This charge will be waived if you transport the

tractor to an authorized Craftsman drop-off location. For the nearest authorized location,

call 1-800-4-MY-HOME®.

90 DAYS ON BA'n'ERY

For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters. Standard maintenance servicing, oil changes, or tune-ups. Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass. Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's

manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death,

_,WARNING: In order to prevent accidental

starting when setting up, transporting, ad-

justing or making repairs, always disconnect

spark plug wire and placewire where itcannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_,WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain or emit chemicals known tothe State

of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up

and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Disengage bladeswhen not mowing. Shut off engine and wait for all parts to come

to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju-

ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you

cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight

down the slope.

• Keepall movementontheslopesslowand gradual. Do not make sudden changes

in speed or direction, which could cause

the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the machine.

Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and

in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Nevercarrychildren, evenwiththeblades shut off. They may fall off and be seriously

injured or interfere with safe machine

operation. Children who have been given

rides in the past may suddenly appear in

the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Follow the manufacturer's recommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equip-

ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground.

If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change clothing

immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill- age and remove any fuel-soaked debris.

Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when

servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades

shut off. They may fall off and be seriously

injured or interfere with safe machine

operation. Children who have been given

rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disen- gage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually down- hill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded and Type: Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter 56 oz.

W/O Filter 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Forward:

1st 1.1

2rid 1.4 3rd 2.2 4th 3.4

5th 4.3 6th 5.5

Reverse: 1.7

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered

and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannoteasily remedy, please contact aSears or other qualified service center. We have

competent, well-trained representatives and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is

equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed

and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having

a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profesional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed. Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off

regular price of preventive maintenance check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient

repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

/ "x

I \

k /

-, /

Steering

Wheel Insert

Steering Wheel

_.___J

(1) Large Flat Washer

(1) Hex Bott

5/16-18 x 4

_ Steering Wheel

I I

Adapter

(1) Seat

f -- ,_.

I I

I t

Seat

(1) 5/16 Lock Washer

Steering Shaft

Boot

@ (1) Washer

_@(1) Knob

Steering

Extension

Keys

(2) Keys

(1) Oil Drain Tube For Future Use

Slope Sheet

Your newtractor hasbeenassembledatthe factorywith the exceptionofthose parts left

unassembledfor shippingpurposes.Toensure safeand proper operationof yourtractor all parts and hardwareyou assemble mustbe tightenedsecurely.Use thecorrect tools as necessaryto insure propertightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dashed lines on all four pan- els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

I_se_t

I 5_16 Hex Bolt

5/16 Lock

Lalge Flat U _asher

Washer _._

Steering f_/ f-" _ _ _ _ _ I

\ \ // //_ -'b //

"_. <..... Ci/-"

'"4

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer- ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Extei/sion

Shaft

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat

washer loosely. Do not tighten.

Seat

Seat Pan_

Bolt

CHECK BATrERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BAFFERY" in Maintenance section of this manual for charging instruc-

tions).

Seat

Label

Terminal

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

Flat Washer i

Adjl

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad- justed position.

9. Raise seat and tighten adjustment

knob securely.

TO ROLL TRACTOR OFF SKID

(See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral posi- tion.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

CHECKTIREPRESSURE

The tires on your tractor were overin- flated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

_CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive

the best performance and satisfaction from this Quality Product.

Please review the following checklist:

_fAII assembly instructions have been

completed.

_No remaining loose parts in carton. */'Battery is properly prepared and

charged.

_/Seat is adjusted comfortably and

tightened securely.

_/AII tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

_/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

_fCheck mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

_/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important

items: v/Engine oil is at proper level.

_/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

v/Be sure brake system is in safe oper-

ating condition.

_/Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

These symbolsmay appearon your tractoror in literaturesuppliedwith the product.

Learnand understandtheir meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

I,m.I

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING DRAKE MOWER HEIGHT

LIGHTSON FUEL BATTERY REVERSE FORWARD

OPERATION

SYSTEM(ROS)

CRUISE CONTROL

®@@@@

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

_HOT SURFACES indicates a hazard which, ,,_,lt_uL_,,,if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEPAREACLEAR SLOPEHAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR READTHIS OWNER'SMANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch

Clutch/Brake Pedal

Attachment Clutch Lever Ignition Switch

Throttle/Choke _____

"ON" Position

Plunger

-- Attachment Lift Lever

o Height

Adjustment

Indicator

_gBrake Lever

Gearshift Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

A'I-FACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. A'I-FACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor. IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse.

Theoperationof any tractor can result inforeign objectsthrown into theeyes, which can result in severe eye damage. Always wearsafety glassesor eyeshields whileoperatingyour tractor or performingany

adjustmentsor repairs. We recommenda widevisionsafety maskover spectaclesor standardsafetyglasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac- tor secure.

Throttle/ Choke

"Brake" Position

Clutch/Brake "Disengaged" Lever

Pedal Position

STOPPING MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake

pedal all the way down.

• Move gearshift lever to neutral position.

ENGINE -

• Move throttle control between half and full

speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to"STO P" position and re-

move key. Always remove key when leav- ing tractor to prevent unauthorized use.

Attachment Clutch Lever

"Engaged' Position

Ignition Key

/"Disengaged"

Position

Parking Brake

ed"

Position

Gearshift

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_bCAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral position.

2. Move gearshift lever to desired po- sition.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look- ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high;

the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES-

disengage attachment clutch control.

,_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

_WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary. USING THE REVERSE OPERATION

SYSTEM -

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and

while backing up.

4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake

pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise

to engine "ON" position.

Engine "ON" Position

ROS "ON" Position (Normal Operating)

Lift

Attachment _ .... ,,£

Clutch Lever i_Low "Engaged' ,';" Position

"Disengag_ Position _'_

OPERATING IN REVERSE

Lever High Position

Shield

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition

key is placed in the ROS "ON" position.

TO OPERATE ON HILLS _,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills. If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal. Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULL' mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral posi-

tion.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

MOWING TIPS

Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming. Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

I,i * ='lil

_ J

00272

If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at- tachment being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation _ _4,

T Check Tire Pressure

USE HOURS HOURS HOURS HOURS

R CheckOperatorPresence&ROSSystem= /IV

A Check for Loose Fasteners _ V _ V"

C Check/Replace Mower Blades Vf3

0 Check Battery Level

T Lubrication Chart _ if

R Clean Battery and Terminals

Check Transaxle Cooling V' Check Mower Levelness If

Check V-Belts V _ Check Engine Oil Level V _ I_

Change Engine Oil/with oil filter Ik_'l,2 V" Change Engine Oil/without oil filter Vrl,2

E Clean Air Filter _i

G Clean Air Screen

I Inspect Muffler/Spark Arrester if

N Replace Oil Filter (If equipped) Ik_ 2

E Clean Engine Cooling Fins If 2

Replace Spark Plug if if

Replace Air Filter Paper Cartridge _2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-tree battery.

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

1. SAE 30 or 10w30 Motor Oil

2, General Purpose Grease 3, Refer to Maintenance "ENGINE" Section

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

TRACTOR Always observesafety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet

to stop at highest speed in highest gear

on a level, dry concrete or paved surface,

then brake must be checked and adjusted.

(See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See sides of tire).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ig- nition switch in the engine "ON" position

and the attachment clutch is engaged, any attempt by the operator to go into

reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch is engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

ROS "ON" Position (Normal Operating)

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

A CAUTION: Use only a replacement blade approved by the manufacturer of

your tractor. Using a blade not approved by the manufacturer of your tractor is

hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

Engine "ON" Position

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

BLADE

BLADE BOLT CENTER (SPEClA_ HOLE _._

STAR

MANDREL

.ASSEMBLY

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as

shown.

5. Tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

+ 42 hidden pages

Craftsman 917288091, 917288090 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual