Craftsman 917288051, 917288050 Owner’s Manual

Operator's Manual
RII°
LAWN TRACTO
17.5 HR* 42" Mower Electric Start
6-Speed Transaxle
Model No.
917.28805
5O0O
This product has a low emission engine which operates differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before operating this equipment.
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
CRAFTSMAN LIMITED WARRANTY TWO YEARS ON TRACTOR
When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.
During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®. 90 DAYS ON BATTERY
For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 26
Troubleshooting ............................... 27-30
Sears Service ......................... Back Cover
Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's
manual.
Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where
it cannot contact spark plug.
,_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_IbWARNING: Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known tothe State
of California to cause cancer and birth defects or other reproductive harm.
_IbWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known tothe State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders
before operating. Stop machine ifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never direct discharged material toward anyone. Avoid discharging material
against awall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine withoutthe entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come
to a complete stop before cleaning the
machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
Always wear eye protection when operat- ing machine.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass , leaves or other debris build-up which can touch hot
exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to
occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
3
li. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation
on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral
and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes
in speed or direction, which could cause
the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.
Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could sud-
denly roll over if a wheel is over the edge or if the edge caves in.
Iii. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out ofthe mowing area and
in the watchful care of a responsible adult
other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer's recommenda- tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight ofthe towed equip-
ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine orfuel container where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
4
Removegas-powered equipmentfromthe truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change clothing
immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERALSERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill-
age and remove any fuel-soaked debris.
Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace
with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when
servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never carry children, even with the blades
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
Keep children out ofthe mowing area and in the watchful care of a responsible adult
other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disen- gage blades, shift into reverse and back
down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually down- hill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter 56 oz.
W/O Filter 48 oz.
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH):
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs.
Forward:
1st 1.1
2nd 1.4 3rd 2.2
4th 3.4 5th 4.3
6th 5.5
Reverse: 1.7
5 Amps Headlights
Min. CCA: 230 Case Size: U1R
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered
and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears
or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
d_IbWARNING: This tractor is equipped with
an interna! combustion engine and should not be used on or near any unimproved
forest-covered, brush-covered or grass-
covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by
the operator.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesional
repair specialists.
Unlimited service and nochargefor parts
and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of ser-
vice and service-related parts not covered
by the agreement; also, 10% off regular price of preventive maintenance check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient
repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service appoint-
ment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on
to help prolong the life of your new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800=827=6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the
U.S.A. call 1-800=4-MY=HOME®
6
Cb
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
FTIT-rl-r_ Steering Wheel
_ Adapter
_ J
(1) Large Flat Washer
(1) 5/1 6 Lock Washer
I
Steering Extension
Shaft
I
Seat
(1) Washer
Keys
(2) Keys
(1) Seat
_ube
For Future Use
7
_(1)
Knob
Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the
operating position (seated behind the steer- ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four panels
of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
Insert
f_:_ Large Flat
_-_.?_¢- -_ Washer
Steerin
Wheel
...... ;_ Steering
_Boot
Adapter----_..___ Extension
Lower , ,
Steenng ,_. - - __ ,'\_ ,' Shaft ""_- L- -"_', _._"
_.- ... _ _ /1 i r-.._l,J
5/16 Lock 5/16 Hex Bolt
Washer
haft
Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se- curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where
tractor is to roll off skid.
INSTALLSEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and
set aside for assembly of seat to trac-
tor.
2. Pivot seat upward and remove from the cardboard packing. Remove the card- board packing and discard.
3. Place seat on seat pan so head of shoul- der bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
8
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat
Bolt
Flat Washer
\
NOTE: You may now roll your tractor off
the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attach- ment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) posi-
tion.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector shield up against tractor.
Continue with the instructions that follow.
Adj Knob
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
Seat
Label
Terminal
Terminal
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in
the Service and Adjustments section of this
manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating properly. See "TO CHECK BRAKE" in the
Service and Adjustments section of this manual.
'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
_/" All assembly instructions have been
completed. _/" No remaining loose parts in carton. _/'Battery is properly prepared and
charged. _/" Seat is adjusted comfortably and tight-
ened securely. _/" All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated
at the factory). _/" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). _/" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. _/" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning howto use your tractor, pay ex-
tra attention to the following important items: _/" Engine oil is at proper level.
_/" Fue! tank is filled with fresh, clean, regular
unleaded gasoline. _/" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
v"
Be sure brake system is in safe operating
condition.
v"
Be sure Operator Presence System and
Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
CHOKE FAST SLOW
IGNITION SWITCH
@) .@
ENGINE OFF REVERSE ENGINE ON ENGINE START
OPERATION
SYSTEM (ROS)
4_
LIGHTS ON
FUEL BATTERY
REVERSE
FORWARD
PARKING BRAKE MOWER HEIGHT
t
CRUmSE CONTROL CLUTCH/BRAKE
MOWER LiFT
PEDAL
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
ATTACHMENTATTACHMENT
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
A
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
&
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FiRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Clutch Lever Ignition Switch
Lift Lever Plunger
_Attachment
/I i
/
i
Clutch/Brake Pedal
Lift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to
engage the mower blades, or other attach- ments mounted to your tractor.
ATTACH M ENT LIFT LEVER - Used to raise,
lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for de- clutching and braking the tractor and starting
the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
Parking Brake Lever
Gearshift Lever
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for
starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
12
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt bythe operator to leave
the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal
should remain in brake position. Make sure parking brake will hold tractor secure.
Throttle/ Choke
Control X
"Brake" Position
Clutch/Brake "Disengaged" Lever
Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position. GROUND DRIVE- , To stop ground drive, depress clutch/brake
pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
Attachment Clutch Lever
"Engaged" Position
Ignition Key
Position
Parking Brake "Engaged"
Position
Gearshift
ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition keyto"STOP" position and re- move key. Always remove key when leav-
ing tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping tractor on grass areas.
_ICAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency.
Full speed (fast) offers the best mower
performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever,
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position,
2. Move gearshift leverto desired position,
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately
1-1/2 to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or
cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES
disengage attachment clutch control.
_I, CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
OPERATING IN REVERSE Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc-
tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.
_IWARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done when the operator decides it is necessary to
reposition the machine with the attachment engaged. Do riot mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing up.
4. Move gear shift lever to reverse (R) position and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
Attachment Lift
High Position
Attachment f
Clutch Lever ,,",_--- Low "Engaged'
"Disengag Position
\
/ //
,,(/ Position
Shield
14
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide
at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping orchanging speed on hills.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift leverto 1st gear. Be sure
you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release park- ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer,
be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do
not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel
freshness.
_I, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near
an open flame.
IMPORTANT: When operating in tem- peratures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation ofacids during storage. Acidic gas can damagethe fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
15
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking
brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does
not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control
back to the choke position and retry.
WARM WEATH ER STARTI N G (50° F & above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTI NG (50 ° F & below)
7. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the
throttle control to the fast position. Engine warm-up maytake from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up).
The attachments can also be used during
the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TiPS
Mower should be properly leveled for best
mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive sothat clippings are discharged onto
the area that has already been cut. Have the cut area to the right ofthe tractor. This
will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start byturning
to the right so that clippings will discharge
away from shrubs, fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished.
/*
00272
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle when mowing to assure better mow-
ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and
give best performance of the attachment being used.
16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCH EDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation if _#" Check Tire Pressure _#_
T
R Check Operator Presence & ROS System. _
A Check for Loose Fasteners C Check/Replace Mower Blades
T Lubrication Chart 0 Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter
_ Clean Air Filter
G Clean Air Screen
Inspect Muffler/Spark Arrester N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
m Re lace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
USE HOURS HOURS HOURS HOURS
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made pe- riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
v'
_1,2
t,_,2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
LUBRICATION CHART
Spindle Zerk ;--,,_i
(_Front Wheel ,
Bearing
Zerk
(_)Engine
v'
_indle
Front Wheel Bearing Zerk
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
(_)Gearshift
Pivots
1. SAE 30 or 10w30 Motor Oil
2. General Purpose Grease
3. Refer to Maintenance "ENGINE" Section
iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-
bricant sparingly.
17
TRACTOR
Always observe safety rules when perform-
ing any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See sides of tire for proper PSI).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat
tires dueto slow leaks, tire sealant may be pur-
chased from your local parts dealer. Tire seal- ant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as described, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
The attachment clutch should never oper-
ate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the
attachment clutch is engaged, any attempt
by the operator to go into reverse should
shut off the engine.
ENGINE "ON" POSITION (NORMAL OPERATING)
When the engine is running with the ignition switch in the ROS "ON" position and the
attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept
sharp. Replace bent or damaged blades. & CAUTION: Use only a replacement blade approved by the manufacturer of your
tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your
warranty.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on
mandrel assembly.
4. Reassemble blade bolt, Iock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (45-55 Ft.
Lbs. torque).
MANDREL ASSEMBLY
BLADE
CENTER HOLE
//
_BLADE BOLT
(SPECIA_
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with ap-
prove bolt shown in the Repair Parts. BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an au-
tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
18 not necessary.
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