Craftsman 917287141, 917287140 Owner’s Manual

Operator's Manual
(RRFTSMRN°
LAW TRACTOR
20.0 HR* 46" Mower Electric Start
Automatic Transmission
Model No.
917.28714
This product has a low emission engine which operates
[[[_ differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment,
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions about this product, Call:
t -800-659-59 t 7
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................. 11
Maintenance Schedule ........................ 19
CRAFTSMAN LIMITED WARRANTY
Maintenance ........................................ 19
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Sears Service ........................ Back Cover
TWO YEARS ON TRACTOR
When operated and maintained according to all supplied instructions, if this tractor fails due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair. During the first year of purchase, there will be no charge for warranty service in your home.
For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location, call 1-800-4-MY-HOME®.
90 DAYS ON BATTERY For ninety (90) days from date of purchase, if the battery included with this tractor is
defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
, Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because ofoperator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure
to maintain the equipment according to the instructions contained in the operator's
manual.
Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
_I, DANGER:This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_IWARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_I, WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
* Read, understand, and follow all
instructions on the machine and in the manual before starting.
* Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
* Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
* Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
* Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
* Never carry passengers. , Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross-
ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and
working. Slow down before turning. Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guard. Operate machine only in daylight or
good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near
or crossing roadways. Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine. Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect themselves and others from serious
injury. Follow the manufacturer's recommen-
dation for wheel weights or counter- weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
, Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
, Choose a low ground speed so that
you will not have to stop or shift while on the slope.
, Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
, Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
, Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
, Do not mow near drop-offs, ditches,
or embankments. The machine could suddenly roll over if a wheel is over the
edge or if the edge caves in.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
, Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
, Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
, Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. , Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
, Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
, Never fuel the machine indoors. , Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
. Removegas-poweredequipmentfrom
the truckor trailerand refuel iton the
ground.If this is not possible,then refuelsuch equipmentwith a portable container,ratherthan from a gasoline dispensernozzle.
. Keep the nozzle incontact withthe rim
ofthefuel tankor containeropeningat alltimes until fueling is complete.Do
notuse a nozzlelock-opendevice.
If fuel is spilled on clothing, change clothing immediately.
. Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
. Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices.
Check their proper operation regularly.
. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting. Never make any adjustments or repairs
with the engine running. Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary. Mower blades are sharp. Wrap the
blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
. Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
. Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
. Before and while backing, look behind
and down for small children.
. Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly
straight down the slope.
. If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
. Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECiFiCATiONS
Gasoline Capacity 1.50 and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30(below
32°F)
Oil Capacity: W/Filter 56 oz.
W/O Filter 48 oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: 0-5.5
Reverse: 0-2.4
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained repre-
sentatives and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES , Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_k_,WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
manual). REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,
it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed. Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check. Fast help by phone - phone sup-
port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1=800=827=6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1=800=4-MY=HOME®
411111
(1) Oil Drain Tube
(2) Keys
For Future Use
Slope Sheet
Steering
(1) Steering Wheel (1) Steering
Adapter Extension
(1) Steering Wheel
(1) Steering Wheel Insert
Shaft
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Lock Washer 1/2
(1) Bolt
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON UNPACK CARTON
1. Cut along dashed lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac- tor hood and grille.
IMPORTANT." Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE:If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps.
Seat
Label
Battery box
door
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve
extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT." Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Wheel
Steering
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
Steering Shaft
Steering Sleeve
Wheel
/
Steering Adaptor
4
INSTALL SEAT
1. Remove bolt and flat washer securing seat to cardboard packing and set
aside for assembly of seat to tractor.
Remove the cardboard packing and
discard.
2. Connect switch to seat.
3. Place seat on seat pan so all three (3)
bottom pads are positioned over large
slotted holes in pan.
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
/
Tape
Wiring harness
4. Push down on seat to engage pads in slots and pull seat towards rear of trac-
tor.
5. Raise seat and tighten bolt securely.
6. Remove tape and discard.
7. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is
not comfortable, adjust seat. To adjust seat: Grasp adjustment handle and pull up, slide seat to desired position
and release adjustment handle.
Slot
Pad... Flat
washer
Tape
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects. TO ROLL TRACTOR OFF SKID
(See Operation section for location and function of controls)
1. Raise attachment lift lever to its high- est position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission
(See "TO TRANSPORT" in the Op- eration section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
Bolt
Seat pan
Tab
Adjustment
handle
9
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position (see "TO
TRANSPORT" in Operation section of
this manual).
4. Sit on seat in operating position, de- press brake pedal and set the parking
brake.
5. Raise attachment lift lever to its high- est position.
6. Remove key from bag and start the engine (see "TO START ENGINE" in
the Operation section of this manual).
After engine has started, move throttle
control to idle (slow) position.
7. Release parking brake.
8. Slowly depress forward drive pedal and drive tractor off skid.
9. Apply brake to stop tractor and set parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
#'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged.
v" Seat is adjusted comfortably and tight-
ened securely.
¢" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls, their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe operat-
ing condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this manual).
v" It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmis- sion purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is operat- ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
CHOKE FAST SLOW
IGNITION SWITCH
(@)
ENGINE OFF REVERSE ENGINE ON ENGINE START
OPERATION
SYSTEM (ROS)
PARKING BRAKE MOWER HEIGHT
MOWER LIFT
LIGHTS ON FUEL BATTERY REVERSE
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
NOT SURFACES indicates a hazard which,
.IJllll/l_lll.,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
CRUISE CONTROL
CLUTCH/BRAKE
PEDAL
®@®@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other at-
tachments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the
tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER
- Used to engage the mower blades, or
other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine.
03108
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach-
ment while in reverse. (H) LIGHT SWITCH - Turns the head-
lights on and off. (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disen- gages transmission for pushing or slowly towing the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make sure parking brake will
hold tractor secure.
ENGINE -
Move throttle control (D) between half and full speed (fast) position,
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire",
Turn ignition key (F) to "STOP" position and remove key, Always remove key when leaving tractor to prevent unau-
thorized use, Never use choke (N) to stop engine,
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead,
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass, To eliminate this pos- sibility, always stop engine when stopping
tractor on grass areas, _ICAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position,
STOPPING
MOWER BLADES -
To stop mower blades, move at- tachment clutch lever in to disengaged
position ( I'_ ).
(_1_) Attachment (r_) Disengaged
Clutch Position Engage Position
GROUND DRIVE -
To stop ground drive, depress brake
pedal all the way down.
TO USE THROTTLE CONTROL Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency,
Full speed (fast) offers the best mower
performance,
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement
is controlled by the forward and reverse
drive pedals,
1, Start tractor and release parking brake,
2, Slowly depress forward (K) or reverse
(L) drive pedal to begin movement, Ground speed increases the further
13 down the pedal is depressed,
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cut-
ting height slot. Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approxi-
mately 1" to 4". The heights are mea- sured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look- ing lawns, mow often and after moderate
growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro-
priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
14
_IbCAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield (S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc-
tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
Ai_WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing
area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
TO OPERATE ON HILLS Aid.WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide provided at the back of this manual. , Choose the slowest speed before start-
ing up or down hills.
, Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary, push
brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release
parking brake and brake pedal.
, Slowly depress appropriate drive pedal
to slowest setting.
, Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
15
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor. SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual. NOTE: Service reminder runs when the
ignition key is in any position but "STOP". For accurate reading, be sure key remains
in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
, To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
16
COLD WEATHER STARTING ( 50 ° F and below)
7. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. Disen-
_igage parking brake.
AUTION: At any time, during step
4, there may be movement of the drive wheels.
4. Depress forward drive pedal to full forward position and hold for five (5)
seconds and release pedal. Depress reverse drive pedal to full reverse posi-
tion and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See "TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three times.
Your transmission is now purged and now
ready for normal operation.
PURGE TRANSMiSSiON
_I_IICAUTION: Never engage or dis-
engage freewheel lever while the engine
is running. To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on a level surface
- that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this section of manual).
17
MOWING TiPS
Tire chains cannot be used when the mower housing is attached to tractor.
. Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
. The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
f
. If grass is extremely tall, it should be
mowed twice to reduce load and pos- sible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
. Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at- tachment being used.
:ll
J
(
, ..)
18
m
MAINTENANCE
SCHEDULE
iCheck Brake Operation
3heck Tire Pressure
3heck Operator Presence&ROSSystem_
3heck for Loose Fasteners
A C
iCheck/Replace Mower Blades
T
_ubrication Chart Dheck Battery Level
Dlean Battery and Terminals .3heck Transaxle Cooling
Dheck Mower Levelness Dheck V-Belts
iCheck Engine Oil Level
.3hange Engine Oil {with oil filter) Dhange Engine Oil /without oil filter
.3lean Air Filter .3lean Air Screen
G
I
jlnspect Muffler/Spark Arrester
N
jReplace Oil Filter (If equipped)
E
iClean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
iReplace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
v"
v"
v"
v'
i,,'
m
EVERY
8
HOURS
m
EVERY
HOURS
m
25
EVERY
HOURS
m
50
EVERY
HOURS
loo
mm
EVERY BEFORE
SEASON STORAGE
v'
v"
v"
v"
_1,2
_#JfP 1,2
v"
_f_, 2
V"2 V'
if
v"
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
=,,,,
v"
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle- Spindle
Zerk Zerk
Front Wheel
(1_ Front Wheel
Bearing zerk
Bearing zerk
@ Engine
Steerinc
Sector Gear
Teeth
0_General Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See PSI on tires).
, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
, When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
, When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
, The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
, When the engine is running with the
ignition switch in the engine "ON" posi- tion and the attachment clutch engaged,
any attempt by the operator to drive in reverse should shut off the engine.
, When the engine is running with the
ignition switch in the ROS "ON" position and the attachment clutch engaged,
any attempt by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged
blades. & CAUTION: Use only a replacement blade approved by the manufacturer of
your tractor. Using a blade not approved by the manufacturer of your tractor is
hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
iMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
iMPORTANT: Special blade bolt is heat
treated.
Blade
Blade Bolt (S_
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
, Keep battery and terminals clean.
, Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperesfor 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
20
Mandrel
Assembly
TO CLEAN BATTERYAND TERMINALS
Corrosionand dirtonthe batteryandtermi- nalscancausethebatteryto "leak"power.
1. DisconnectBLACKbatterycablefirst then RED batterycableand remove
batteryfromtractor.
2. Rinsethe batterywith plainwater and dry.
3. Clean terminalsand battery cableends with wire brushuntil bright.
4. Coat terminalswith greaseor petro-
leumjelly.
5. Reinstallbattery (See"REPLACING
BATTERY"inthe SERVICEAND AD-
JUSTMENTSsection ofthis manual).
TRANSAXLE COOLING The transmissionfan and coolingfins
should bekept cleanto assureproper cooling.
Do notattemptto clean fan or transmis- sionwhile engine is running or while the
transmission is hot. To prevent possible damage to seals, do not use high pressure
water or steam to clean transaxle. , Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent damage to seals, do not use com-
pressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact your nearest Sears or other qualified
service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE LUBRiCATiON
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100 C -30 -20 -I0 ; I'0 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil visc chartle
oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil
level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
, Be sure tractor is on level surface.
Oil will drain more freely when warm. , Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Closed
and
Locked Position
Yellow Cap
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULl"
21
line on dipstick. Push dipstick down firmly into the tube when finished.
Oil Drain Valve
Drain Tube
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