Craftsman 917287110 Owner’s Manual

Operator's Manual
LAWN TRACTOR
20.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.287110
oEspaSol, p. 32
engine, read and understand this Owner's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, fL 60t79 U.S,A. Visit our Craftsman website:wwwosears.com/craftsman
For answers to your questions about this product, Call:
1=800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty ................................................ 2
Safety Rules ......................................................3
Product Specifications ..................................6
AssemblyiPre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 16
Maintenance ............................................ 16
Service and Adjustments .................................21
Storage ................................................ 27
Troubleshooting ........................................ 28
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATI'ERY
2-YEAR ON TRACTOR When used and maintained according to the operator's manual instructions, if this
tractor fails due to a defect in material or workmanship within two years from the date of
purchase, call 1-800-4-MY-HOME® to arrange for free repair.
During the first 30 days of purchase, there will be no charge to service the product in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the product to an authorized Craftsman drop-off location° For the nearest authorized location, call 1-800-4-MY-HOME®.
Tractor warranty coverage does not include: . Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups. . Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
. Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
. Repairs necessary because of operator negligence, including but not limited to electri-
cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the operator's manual.
° Engine (fuel system) cleaning or repairs necessary because of fuel determined to be
contaminated or oxidized (stale)_ In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement. ° The tractor battery, which is covered for only 90 days as stated below,
90-DAYS ON BATTERY
For ninety (90) days from the date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge.
During the first 30 days of purchase, there wilt be no charges to replace the battery in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply, This charge will be waived if you transport the battery to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®. All tractor and battery warranty coverage is void if this product is used for commercial or
rental purposes. This warranty applies only while this product is within the United States°
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to staten
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
,4_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor. _WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor_ Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
ou to lose control of your tractor°
WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm_ ,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
, Read, understand, and follow all
instructions on the machine and in the manual before starting.
. Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times_
o Only allow responsible adults, who are
familiar with the instructions, to operate the machine,
- Clear the area of objects such as rocks, toys, wire, etco, which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating_ Stop machine if anyone enters the area_
, Never carry passengers. . Do not mow in reverse unless abso-
lutely necessary, Always took down and behind before and while backing°
, Never direct discharged material
toward anyone° Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the operator° Stop the blades when cross- ing gravel surfaces_
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine unattended° Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting°
, Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guar&
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
, Watch for traffic when operating near
or crossing roadways.
° Use extra care when loading or unload-
ing the machine into a trailer or truck°
Always wear eye protection when oper- ating machine,
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious injury.
Follow tlne manufacturer's recommen- dation for wheel weights or counter-
weights_
, Keep machine free of grass, leaves
or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine.. Allow machine to cool before
storage.
3
II. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can result in severe injury or death. Opera-
tion on all slopes requires extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across° . Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while
on the slope_
. Do not mow on wet grass. Tires may
lose traction
Always keep the machine in gear when
going down slopes° Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on
a s!ope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow
and gradual° Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine, Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground°
Do not mow near drop-offs, ditches,
or embankments The machine could suddenly roll over if a wheel is over the
edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children,, Children are often attracted to the machine
and the mowing actMty_ Never assume
that children wil! remain where you last
saw them°
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator. , Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
o Never carry children, even with the
blades shut off,, They may fall off and be seriously injured or interfere with
safe machine operation,, Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
° Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child°
IV, TOWING
Tow only with a machine that has a hitchdesigned for towing° Do not at-
tach towed equipment except at the
hitch point°
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes°
Never allow children or others in or on
towed equipment,,
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive,
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container°
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
. Never fuel the machine indoors_
Never store the machine or fuel corn
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when filling.
4
. Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not use a nozzle lock-open device°
If fuel is spilled on clothing, change clothing immediately,
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area..
. Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices_
Check their proper operation regularly.
. Keep machine free of grass, leaves, or
other debris build_up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
tf you strike a foreign object, stop and inspect the machine. Repair, if neces-
sary, before restarting
. Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra
caution when servicing them.
- Check brake operation frequently. Ad-
just and service as required.
o Maintain or replace safety and instruc-
tion labels, as necessary.
o Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area°
Never carry passengers.
- Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing_
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
. Be alert and turn machine off if a child
enters the area_
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly straight down the slope°
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible_
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.50 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W30 (below 32°F
Qil Capacity: Wi Filter: 56 oz_
W/O Filter: 48 oz,,
Spark Plug: Champion RCI2YC
(Gap: _030")
Sround Speed Forward: 1st 1.2
2nd 1o5 3rd 2.4
4th 3,5 5th 4.8 6th 5,3
Reverse: 1.5
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: AmpiHr: 28
Min. CCA: 230 Case size: U1R
Blade Bolt Torque: 45-55 Ft, Lbs.
CONGRATULATIONS on your purchase of a new tractor° It has been designed,
engineered and manufactured to give you the best possible dependability and performance°
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center_ We have competent, well-trained repre- sentatives and the proper tools to service or repair this tractor
Please read and retain this manual° The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES",
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. . Follow a regular schedule in main-
taining, caring for and using your tractor.
. Follow the instructions under"Mainte-
nance" and "Storage" sections of this owner's manual
_IbWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest*covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark attester is used, it
should be maintained in effective working order by the operator_
In the state of California the above is re-
quired by taw (Section 4442 of tile Califor- nia Public Resources Code). Other states
may have similar laws, Federal laws apply on federal lands_ A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS
manual).
REPAIR PROTECTION
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation° But like all products,
it may require repair from time to time. That's when having a Repair Protection Agreement
can save you money and aggravation°
Purchase a Repair Protection Agreement now and protect yourseff fiom unexpected
hassle and expense
Here's what's included in the Agreement:
Expert service by our I2,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
. Product replacement if your covered
product can't be fixed,
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
. Fast help by phone- phone sup-
port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online,
Sears has over 12,000 professional repair specialists, who have access to over 4,5 million quality parts and accessories. That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come, Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U,S.A° call 1-800-4-MY-HOME®
6
Slope Sheet
(1) Oil Drain Tube For Future Use
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Cut along dashed lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2o Remove protective materials from trac-
tor hood and grille,
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid°
CHECK BATTERY
1. Lift seat pan to raised position,
NOTE:If this battery is put into service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10 amps.
ADJUST SEAT
1. Sit in seat. 2, Lift up adjustment lever (A) and slide
seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3_ Release lever to lock seat in position.
NOTE: You may now roll or drive your tractor off the skid,, Follow the appropriate
instruction below to remove the tractor from the skid_
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual, Be sure
tractor is in a well-ventilated area° Be sure the area in front of tractor is clear of other
people and objects. TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
I_ Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position_
4. Roll tractor forward off skid.
5. Removebandingholdingthedeflector shieldupagainsttractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location
and function of controls)
I. Besurealltheaboveassemblysteps
havebeencompleted.
2. Checkengineoillevelandfillfue!tank
with gasoline.
3o Sitonseatinoperatingposition,
depressclutch/brakepedalandset the parkingbrake°
4,, Placegearshiftleverinneutral(N)
position,,
5. Raiseattachmentliftleverto itshighest position.
6. Removekeyfrombagandstartthe engine(see"TOSTARTENGINE"in
theOperationsectionofthismanual). Afterenginehasstarted,movethrottle
controltoidle(slow)position.
7o Depressclutch/brakepedalintofull
"BRAKE"positionandhold.Move
gearshiftleverto 1stgear.
8, Slowlyreleaseclutch/brakepedaland
slowlydrivetractoroffskid,
9,. Applybraketostoptractor,setpark-
ingbrakeandplacegearshiftleverin neutralposition.
10oTurnignitionkeyto "STOP"position. Continuewiththe instructionsthatfollow.
CHECK TIRE PRESSURE
Thetiresonyourtractorwereoverinflated
atthefactoryforshippingpurposes.Cor- recttirepressureisimportantforbest cuttingperformance,
Reducetirepressureto PSlshownon tires.
CHECK DECK LEVELNESS
Forbestcuttingresults,mowerhous-
ingshouldbeproperlyleveled.See"TO
LEVELMOWER"intheServiceand
Adjustmentssectionofthis manual, CHECK FOR PROPER POSITION
OF ALL BELTS Seethefiguresthatareshownforreplac-
ingmotionandmowerbladedrivebelts inthe ServiceandAdjustmentssection
ofthismanual. Verifythatthe beltsare
routedcorrectly.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtrac- tor,checktoseethatthe brakeisoperat-
ingproperly.See"TOCHECKBRAKE" intheServiceandAdjustmentssectionof
thismanual.
CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product° Please review the following checklist:
7' All assembly instructions have been
completed.
,/No remaining loose parts in carton_ 7' Battery is properly prepared and
charged.
7' Seat is adjusted comfortably and tight-
ened securely.
All tires are properly inflated_ (For ship-
7' ping purposes, the tires were overin-
flated at the factory),
Be sure mower deck is properly leveled
7' side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
Check mower and drive betts_ Be sure
7' they are routed properly around pulleys
and inside all belt keepers_ Check wiring,, See that all connections
7' are still secure and wires are properly
clamped°
While learning how to use your tractor, pay
extra attention to the following important items:
7" Engine oil is at proper level, 7' Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline_ Become familiar with all controls, their
7' location and function_ Operate them
before you start the engine.
7" Be sure brake system is in safe operat-
ing condition Be sure Operator Presence System
7' and Reverse Operation System (ROS)
are working properly (See the Opera- tion and Maintenance sections in this
manual).
8
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L H\R '_ =_
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
Q ÷ 0 @) @.
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROB)
MOWER LIFT
LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death, The safety alert symbol
is used to identify safety inform- ation about hazards which can
result in death, serious injury
and/or property damage,.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury andJor property damage,
FIRE indicates a hazard wt_ich,if not avoided, could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
CLUTCHIBRAKE
PEDAL
(SEE SAFETY RULES SECTION}
9
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments° Save this manual for future reference.,
Our tractors conform to the applicable safety standards of the
American National Standards Institute.,
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other at-
tachments mounted to your tractor° (B) CLUTCH/BRAKE PEDAl..- Used for declutching and braking the tractor and
starting the engine. (C) PARKING BRAKE- Locks clutch/ brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL
- Used for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH LEVER
- Used to engage the mower blades, or other attachments mounted to your tractor_
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach- ment while in reverse.
(H) LIGHT SWITCH -Turns the head- lights on and off. (J) GEARSHIFT LEVER - Selects the
speed and direction of tractor. (P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower.
10
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage° Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles_
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch, When engine is running, any attempt by the operator
to leave the seat without first setting the parking brake will shut off the engine,
1,_ Depress clutch/brake pedal (B) all the
way down and hold.
2, Pull parking brake lever (C) up and
hold, release pressure from clutch/ brake pedal (B), then release park-
ing brake lever. Pedal should remain in brake position. Make sure parking
brake will hold tractor secure.
STOPPING
MOWER BLADES - o To stop mower blades, move attachment
clutch clutch lever to disengaged position
GROUND DRIVE-
- To stop ground drive, depress clutch! brake pedal all the way down_
. Move gear shift lever (J) to neutral posi-
tion,
ENGINE -
Move throttle control (D) between half and full speed (fast) position,,
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key, Always remove key
when leaving tractor to prevent unau- thorized use_
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead. NOTE: Under certain conditions when
tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos- sibility, always stop engine when stopping
tractor on grass areas. _CAUTiON: Always stop tractor
completely, as described above, and set parking brake before leaving the operator's
position.
(_1_) Attachment (I'_) Disengaged
CLutch Position
Engage Position
.....
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast),
. Operating engine at less than full speed
(fast) reduces engine's operating ef-
ficiency_
. Full speed (fast) offers the best mower
performance_
11
TOMOVEFORWARDAND
BACKWARD
Thedirectionandspeedofmovement
is
controlledbythegearshif[ lever(J)o
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po- sition.
3, Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
. For best cutting performance, grass over
6 inches in height should be mowed twice° Make the first cut relatively high;
the second to desired height,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help
prevent scalping in most terrain conditions,, NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1o Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2_ With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground., Install gauge wheel in appro- priate hole, Tighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole_
. Put attachment lift lever in desired cut-
ting height slot.
Slide pointer tab (T) to desired cutting height as a reminder for next time you
mow,
The cutting height range is approxi-
mately 1" to 4'L The heights are mea- sured from the ground to the blade tip with the engine not runnin G These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate growth.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine_ You must remain fully and centrally positioned in the
seat to prevent the engine from hesitating or cutting off when operating your equip-,
ment on rough, rolling terrain or hills° 1, Select desired height of cut with at-
tachment lift lever..
2o Start mower blades by engaging at-
tachment clutch control_
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher, on mower's so equipped, or the deflector shield (S)in place,
I 2
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position. _WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the RQS
"ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary,
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Depress clutch!brake pedal all the way
down and hold_
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi- tion,
3o Look down and behind before and
while backing.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
. Avoid stopping or changing speed on
hills.
. If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake,
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movemenL
o To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
° Raise attachment lift lever to its highest, ° When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position°
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.)_ TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing° Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER Service reminder shows the total number
of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine and mower, see the
Maintenance section of this manual.
NOTE: Service reminder runs when the
ignition key is in any position but "STOP".
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running,
13
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1o Check engine oil with tractor' on level
ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for' a few seconds, re-
move and read oil level° if necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill,
- For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fil! fuel tank to bottom of filler neck Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane_ (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life), Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuelo Do not store, spill or use gasoline
near an open flame° IMPORTANT: When operating in temper-
atures be!ow32°F(0°C), use flesh, clean
winter grade gasoline to help insure good
cold weather starting° CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fue! lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3, Move attachment clutch to disengaged
position,
4, Move throttle control to choke position, NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts.. Do
not run starter continuously for more than fifteen seconds per minute, If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try again, If engine still does not start,
move the throttle control back to the choke position and retry..
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used,, if the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up),
The attachments can also be used dur-
ing the engine warm-up period° NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual),
14
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
. Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cuL Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc,, After one or two rounds,
mow in the opposite direction making left hand turns until finished,
f
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet,
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
, Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
15
MAINTENANCE .E_o.E
SCHEDULE use
Check Brake Operation ........................................'.... &i_.....
T ._heck Tire Pressure .............................6##
EACH
EVERY
HOURS
EVERY EVERY EVERY EVERY BEFORE
B
25 5D 1DO SEASON STORAGE
HOURS HOURS HOURS
a Check Operator Pteeenee & ROS Synlems
A 3heck for Loose Fas!eners J ' ............... , T_, _ ¢ ...... _ ..........
C Ch_cWRePiace Mower Blades _,,,,I=
T Lubricalion Chart .................... Sf ..............
ChBck Batierf Level
Clean.Ballery ai?d .Te.rminals _,# .......
Check Transaxle Cooiing
Check Mower Levelness
Check V-Boils ................. iii
.... Check Engine OifL#vel ......... ::_:::: : _ '
Chan_e Entjine Oil (with oil filter) V*_,_ 6#4'
E _.Change Engine Oil (wi!houl oil li!ler) .................. _ti ................ V#' ......
N clean Air Filter V'_ ......
G iClean Air Screen ............................................ _,!_ ............................................
! i!nspect MulltedSpark Arrestor _J
N bRe lace Oil Filter (1[equipped)
E" P
IOlean Eng!ne Cooling Fins
Replace Spark Plug ............
Replace Air Filter Pa.p,er Cartridge Replace Fuel Ftller
I -Cilange more ellen when ope[ating under a heavy }end or
in high ambient temperatutes
2 - SerVice more often wt'_en operating in didy or dusty condilions,,
3 - Replace blades more otler_ when mowing ir_sandy soil
4 - Not requked tl equtpped with mainfeear_ce4ree baltery
j v" _2
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments wilt need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Sewice and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer,
BEFORE EACH USE
1o Check engine oil level.
2, Check brake operation. 3_ Check tire pressure.
4_ Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners,
LUBRICATION CHART
1 Spindle --1 Spindle Zerk Zerk
Front Wheel
1 Front
Bearing zerk
Bearing zerk
1 Steering Sector Gear
Teeth
I General Purpose Grease
2 Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oi! or grease the pivot points which have special nylon bearings_ Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly,
16
Engine
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at Nghest speed in highest gear on a level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual)° TIRES
. Maintain proper air pressure in all tires
(See PSI on tires).
, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber°
, Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage_ NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer: Tire sealant also prevents tire dr,/
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properiy, tf your tractor does not function as de- scribed, repair the problem immediately. , The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
, When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
° The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
" When the engine is running with the
ignition switch in the engine "ON" posi- tion and the attachment clutch engaged,
any attempt by the operator to drive in reverse should shut off the engine°
, When the engine is running with the
ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
!. Raise mower to highest position to al-
low access to blades_
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth,
2. Remove blade bolt by turning counter- c]ockwiseo
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Instal1 and tighten blade bolt securely
(45-55 Ft. Lbs. torque),
IMPORTANT: Special blade bolt is heat treated.
Blade _ f_L',,
Blade Bolt ""_._. _.7 (- Assembly
(Special) _"_.___'_ Star
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use, How-
ever, periodic charging of the battery with
an automotive charger will extend its tile.
. Keep battery and terminals clean.
o Keep battery bolts tight.
o Keep small vent holes open.
o Recharge at 6-10 amperes for 1 hour_
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
17
TOCLEANBATTERYANDTERMINALS
Corrosionanddirtonthe batten/andtermi- nalscancausethebatteryto"leak"power.
1. DisconnectBLACKbatterycablefirst thenRED batterycableandremove batteryfromtractor.
2. Rinsethe batterywithplainwaterand dry.
3_ Cleanterminalsandbatterycableends
withwirebrushuntilbright.
4. Coatterminalswithgreaseor petro- leumjelly.
5. Reinstallbattery(See"REPLACING BATTERY"intheSERVICEANDAD-
JUSTMENTSsectionofthis manual).
TRANSAXLECOOLING
Keeptransaxlefreefrombuild-upofdirt
andchaffwhichcanrestrictcooling° V-BELTS
CheckV-beltsfordeteriorationandwear after100hoursofoperationandreplace
if necessary.The beltsarenot adjustable°
Replacebeltsif theybegintoslipfrom
wear.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SG-SLo Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAEVIs€oSiTYC.AADES
............ :":'::'!'
TEI.,4PERATURE RA!,IBE ANTICIPATED BEFORE NF_T O1LCHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year, Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation. Tighten oil fill cap!
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change° All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
. Oil will drain more freely when warm.
Catch oi! in a suitable container,, !. Remove oil fil! cap/dipstick, Be careful
not to allow dirt to enter the engine
when changing clio
2. Remove yellow cap from end of drain
valve and install the drain tube onto the fitting
Oil Drain Valve
Drain
Tube
3_ Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve, 5, After oil has drained completely, close
and lock the drain valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
6_ Remove the drain tube and replace the
cap onto the end of the drain valve°
7. Refill engine with oil through oil fill dip_
stick tube. Pour slowly, Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing.
Keep oil up to, but not over, the "FULE' line on dipstick° Push dipstick down
firmly into the tube when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER "Your engine wil! not run properly using a
dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Pull up on air filter cover handle and
rotate towards engine_
2_ Remove cover.
3o Carefully remove air filter cartridge and
pre-cteaner from base.
18
4o Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5o Place new pre-cleaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower housing and replace coven
7o Hook handle on cover and push down
on handle to close,
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge_ They may cause deterio- ration of the cartridge, Do not oil car-
tridgeo Do not use pressurized air to clean cartridge,
_ _i_.- Handle
Air Screen
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard andlor damage,
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual
Clean out chaff and debris
"_.5__,_-_._<',, /1 Cover
--" 't_/.. ii_j Cartridge
Pre-cleaner
Base
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers, ENGINE COOLING SYSTEM
Debris may clog the engine's air cool- ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage+
_- Tabs
Slots
IN-LINE FUEL FILTER The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1_ With engine cool, remove filter and
plug fuel line sections.
2, Place new fuel filter in position in fuel
line with arrow pointing towards carbu- reton
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
lineo
j_amp
CLEANING
. Clean engine, battery, seat, finish, etc.
of all foreign matten
. Keep finished surfaces and wheels free
of all gasoline, oil, etc.
. Protect painted surfaces with auto-
motive type wax_
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water ouL Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
19
WARNING:TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANYSER- VICEORADJUSTMENTS:
1, Depressclutch/brakepedalfullyandset parkingbrake,
2. Placegearshiftleverinneutral(N)position, 3, Placeattachmentclutch in"DISENGAGED"position,
4. Turnignitionkeyto"STOP"andremovekey.
5. Makesurethebladesandall movingpartshavecompletelystopped. 6o Disconnectsparkplugwirefromsparkplugandplacewirewhereit cannot
comein contactwith ptug_
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position,,
2. Lower attachment lift lever to its lowest position.
3. Roll belt off engine pulley (M).
4. Remove retainer spring (K), slide collar (L) off and push housing guide (P) out
of bracket,
5o Remove clutch cable spring (Q) from
idler arm (R).
6, Disconnect front link (E) from mower
- remove retainer spring and washer°
7. Go to either side of mower and discon- nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C)
from rear mower bracket (D) - remove
retainer springs and washers.
8, Go to other side of mower and discon-
nect the suspension arm and rear lift
link.
CAUTION: After rear lift links are dis-
connected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever
when changing position of the lever.
9., Slide mower out from under right side of tractor.
IMPORTANT: If an attachment other than
the mower is to be mounted on the tractor,
remove the front link (E) and rear lift Iiks (C) from tractor and hook the clutch spring (Q) into the cable guide on front edge of
lower dash.
TO INSTALL MOWER
Be sure tractor is on level surface and engage parking brake,
1. Lower attachment lift lever to it's lowest
position°
A CAUTION'. Lift lever is spring Ioaded_
Have a tight grip on lift lever, lower it slowly and engage in lowest position.
©
2O
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