Craftsman 917287072, 917287073, 917287071, 917287070 Owner’s Manual

Operator's Manual
JCRRFTSMRN°I
LAWN TRACTOR
20.0 HR* 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.28707
I_ his product has a low emission engine which operates
IMPORTANT: Read and follow all Safety
Rules and Instructions before operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www,sears.com/craftsman *Asrate_ibythe engine manufacturer
differently from previously built engines, Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 8
Operation ............................................... 11
Maintenance Schedule .......................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for 2 full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN
HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an
authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-
MY-HOME®. This warranty applies only while this product is within the United States,
THIS WARRANTY DOES NOT COVER:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Maintenance .......................................... 17
Service and Adjustments ....................... 20
Storage .................................................. 25
Troubleshooting ..................................... 26
Sears Service .......................... Back Cover
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be co ntaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement. Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BA'n'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of
purchase, there will be no charges to replace the battery at your HOME, After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death.
,_WARNING: In order to prevent accidental starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wire and place wire where itcannot contact spark plug,
,_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
,_WARNING: Engine exhaust, some of its
constituents, and certain vehicle components co ntain or emit chemicals known to the State
of Californiato cause cancer and birth defects
or other reproductive harm. _,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating parts or under the machine, Keep clear of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine,
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blades,
Be sure the area is clear of bystanders
before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never direct discharged material toward anyone, Avoid discharging material against a wall or obstruction. Material may
ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other
safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set park- ing brake, stop engine, and remove keys
before dismounting.
Disengage blades when not mowing. Shut
off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
Always wear eye protection when operat-
ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you can not back up the slope or ifyou feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneventerrain could
overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight
down the slope.
Keep all movement on the slopes slow and
gradual. Do not make sudden changes
in speed or direction, which could cause
the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments;
they can affectthe stability ofthe machine.
Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could sud-
denly roll over if a wheel is over the edge
or if the edge caves in.
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult
other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously
injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in
the mowing areaforanother ride and be run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer's recommenda-
tion for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight ofthe towed equip-
ment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to
stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running, Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container
where there is an open flame, spark, or pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
4
Remove gas-powered equipment from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipmentwith a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuelspill-
age and remove any fuel-soaked debris, Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running,
Check grass catcher components and the discharge guard frequently and replace
with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra cau'don when servicing them.
Check brake operation frequently, Adjust and service as required,
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine if anyone
enters the area. Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing. Never carry children, even with the blades
shut off, They may fall off and be seriously injured or interfere with safe machine
operation. Children who have been given rides in the past may suddenly appear in
the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not
across,
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disen-
gage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually down- hill, if possible,
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded
and Type: Oil Type
API-SG-SL):
Oil Capacity:
Spark Plug: Champion RC12YC
Ground Speed Forward: (MPH): 1st 1.1
_harging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your pumhase of a new tractor. Ithas been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact aSears
or other qualified service center, We have competent, well-trained representatives
and the proper tools to service or repair this tractor,
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining,
caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
&WARNING: This tractor is equipped with an internal combustion engine and should not
be used on or near any unimproved forest- covered, brush-covered or grass-covered
land unless the engine's exhaust system is
equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark
arrester is used, it should be maintained in effective working order by the operator,
Regular
SAE 30 (above 32°F) SAE 5W-30(below 32°F
W/Filter 56 oz. W/O Filter 48 oz,
(Gap: .030")
2nd 1.4 3rd 2,2
4th 3,4 5th 4,3
6th 5.5
Reverse: 1.7
5 Amps Headlights
Min. CCA: 230
Case Size: U1R
In the state of California the above is required by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual),
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require
repair from time to time. That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesional repair specialists. Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance
check.
Fast help by phone - phone support
from.a. Sears representative on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service, You can call anytime day or night, or schedule a service appoint-
ment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call
1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professiona/ installation of home
appliances, garage door openers, water heaters, and other major home items, in the U.S,A. call 1-800=4-MY-HOME®
6
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
!__ Steering Wheel
i I I r
Adapter
(1) Large Flat Washer
©
(1) 5/16 Lock Washer
Steering
Extension
Shaft
Seat
@ (1) Washer
Keys
(2) Keys
i_(1) Knob
(1)Seat
For Future Use
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below, (1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
A'I-rACH STEERING WHEEL
insert
@ _ ;;;hLHe°recxkB°lt
Large Fist
f f-_'_ Washer
Steering _._ _/
Whee,f
Steering
_Boot
Adapter sion
Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT 1, Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6, Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se- curely.
7. Snap steering wheel insert into center
of steering wheel,
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of
tractor.
5, Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
8
6, Lower seat into operating position and
sit in seat,
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down,
8. Get off seat without moving its ad-
justed position.
9, Raise seat and tighten adjustment
knob securely.
Beat
Alder
Bolt
Clat ta_
Adjustm/entKnob
CHECK BATTERY 1, Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BA-I-rERY" in Maintenance section of this manual for charging instruc-
tions).
Label
Terminal
Ter
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual, Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position,
4. Roll tractor forward off skid. 5, Remove banding holding the deflector
shield up against tractor.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled, See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual,
CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual,
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
9
V'CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
/'All assembly instructions have been completed.
,/'No remaining loose parts in carton. V'Battery is properly prepared and
charged.
V'Seat is adjusted comfortably and
tightened securely.
V'AII tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
V'Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/'Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
V'Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay
extra attention to the following important items:
V'Engine oil is at proper level.
V'Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
V'Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/'Be sure brake system is in safe oper-
ating condition.
/'Be sure Operator Presence System and Reverse Operation System (ROS)
are working properly (See the Opera- tion and Maintenance sections in this
manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SUDW
I.l.I
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
OPERATION
svs,_Miaos, ,, ®_ _€>
LIGHTS ON FUEL BA'rrERy REVERSE FORWARD CRUISE CONTROL PEDAL
W
ATTACHMENT A'I-FACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result In death or serious injury.
CAUTION indicatesa hazardwhich,if notavoided,
&
might result In minor or moderate injury.
CAUTION when used without the aled symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicatesa hazardwhich,ifnot avoided, could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment Clutch Lever Ignition Switch
Throttle/Choke
Light Switch
Clutch/Brake ". , Adjustment
Pedal .. Indicator
Parking Brake Lever
0282g
Lift Lever
Plunger
L_ Lever
o Height
3earshift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor, IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position, LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment
while in reverse.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operatorto leave
the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal
should remain in brake position. Make sure parking brake willhold tractor secure
Throttld_ Attachment Clutch iever
Choke "Engaged" 3osition
Contro,\
\ "_\_ )_f ._(_Ignition hey
__/_,"Disengaged"
"Brae" ] _°_._/ mosition
mosit!on \ "_ _\_ \\\_ /marking Brake
/-_--_,, _ ,,k_/ "Engaged"
_gaged,, dieearshift
medal mosition
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch lever to disengaged position,
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal all the way down.
Move gearshift lever to neutral (N) po-
sition.
ENGINE -
Move throttle control between half and full
speed (fast) position,
NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and re-
move key. Always remove key when leav-
ing tractor to prevent unauthorized use.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot
engine exhaust gases may cause "brown- ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,
_,CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THRO'I-FLE CONTROL
Always operate engine at full speed (fast),
Operating engine at less than full speed (fast) reduces engine's operating efficiency,
Full speed (fast) offers the best mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedalto start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CU'l-rlNG HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever
to desired position.
The cutting height range is approximately
1-1/2 to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
The average lawn should be cutto approxi- mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns,
mow often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice, Make the first cut relatively high; the sec- ond to desired height.
13
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the
seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control,
TO STOP MOWER BLADES - _lb_ngage attachment clutch control.
AUTION: Do notoperatethe mowerwith-
out either the entire grass catcher, on mowers
so equipped, or the deflector shield in place.
Lift
High .Position
Attachment Clutcl ,,'_ Low
,'.' Position
Position
Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged will
shut off the engine unless the ignition key is
placed in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged, Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment
engaged. Do not mow in reverse unless absolutely necessary.
USIN d THE RE SERSE OPERATION SYSTEM - 1, Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing up.
4. Move gear shift lever to reverse (R) position and slowly release clutch/brake
pedal to start movement.
5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine 14
"ON" position.
ROS "ON" Position Engine "ON" Position
ENormal Operating)
_O OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide
at the back of this manual.
Choosetheslowastspeed before starting
up or down hills,
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake,
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To rastart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever isinneutral (N) position.
Do not push or tow tractor at more than five (5) MPH,
NOTE: To protect hood from damage when
transporting your tractor on a truck or atrailer,
be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc,). TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing, Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor. BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer
weight oil.
1. Checkengineoilwithtractoronlevelground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level, If necessary, add oil until "FULC' mark on dipstick is reached. Do
not overfill. For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual).
To change engine oil, see the Maintenance
section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Usefresh, clean, regular unleaded
gasoline with a minimum of 87 octane.
(Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchasefuel in quantitiesthat can be used
,_woithin 30 days to assure fuel freshness.
AUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in tempera- tures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tan k or permanent damage may occur.
TO START ENGINE When starting the engine for the first time or
if the engine has run out of fuel, it will take extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat in operating position, depress
clutch/brake pedal and set parking brake.
2. Placegearshiftleverin neutral(N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position. NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50°F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can nowbe
used. Ifthe engine does not acceptthe load, re-
start the engine and allow itto warm up for one minute using the choke as described above. 15
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up
and begins to run roughly. Once rough run- ning begins, immediately move the throttle control to the fast position. Engine warm-up may take fTom several seconds to several minutes (the colder the temperature, the longer the warm-up).
The attachments can also be used during
the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carbure-
tor fuel mixture may need to be adjusted for
best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual).
MOWING TIPS
Mower should be properly leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto
the area that has already been cut. Have the cut area to the right of the tractor. This
will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start byturning
to the right so that clippings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the opposite direction making left hand turns
until finished.
f
_272
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MAINTENANCE .EFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation _#,
T Check Tire Pressure
R _heck Opeta2or Pt_ence & ROS Syslerm _"
A Check for Loose Fasteners If _ t_"
C Check/Replace Mower Blades 1_3
USE HOURS HOURS HOURS HOURS
=J
T Lubrication Chart If
0 Check Battery Level
R _an Battery and Terminals
3heck Transaxle Cooling Dheck Mower Levelness If
3heck V-Belts
3heck Enqlne Oil Level _ If 3hence En_ ne O (w h oil filter I_1,_ I_
3har_e Engine Oil (without oil fillel _t_l _ _#_
NE3lean Air Filter _'= G 3lean Air Screen If?
I nspect Muffler/Spark Arrester Ikf
N==_eplaceOil Filter (If equipped) V_2
El _lean Engine Cooling Fins Ikf2
:leplace Spark Plug _2 Vr
:_eplace Air Filler Paper Cartridge
={eplace Fuel Filter I1_
1 - Change more often when operating under a heavy load or 3 - Replace blades more often when mowing in sandy soil.
inhigh ambient lemperatures. 4 - Not required if equipped with maintenance-lree batlery.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
(_Spindle --
Zerk
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
(_ Cront Cront theel
Bearing g Zerk
Zerk
tractor. At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear,
A new spark plug and clean air filter
assure proper air-fuel mixture and help
1. SAE 30 or 10w30 Motor Oil
2. General Purpose Grease
3. Refer to 0aintenance "E 1GI 1E" Section
I °'"'I I
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3, Check tire pressure,
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
16
pindle
Gearshift
Pivots
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then
brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual),
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber,
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage,
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately,
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine,
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
o IS " IN"mosition bngine" IN"mosition
(Normal Iperating)
When the engine is running with the
ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades.
_, CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown,
5. Tighten blade bolt securely (27-35 Ft. Lbs, torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel Assembly
Blade
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the ig- nition switch in the engine "ON" position
and the attachment clutch is engaged, any attempt by the operator to go into
reverse should shut off the engine.
17
Center
eole
Star
\Blade Bolt
BATi'ERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean. Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level ef electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro- leum jelly.
5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS Check V-beltsfordeteriorationandwear after
100 hours of operation and replace if neces-
sary. The belts are not adjustable, Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, the oils will result in in- creased oil consumption when used above 32°E Check your engine oil level more
frequently to avoid possible engine dam-
age from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before start- ing the engine and after each eight (6)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting,
Oil Drain Valve
Closed and
Position .-;_
Yell Cap Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULE' line on dipstick. Tighten cap onto the tube securely when finished.
18
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