Craftsman 917287013, 917287012, 917287011, 917287010 Owner’s Manual

Operator's Manual
JCRAFTSMAN°J
LAWN TRACTOR
15.5 HP,* 38" Mower
Electric Start
6-Speed Transaxle
Model No.
917.28701
This product has a low emission engine which operates
[_ differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am- 5 pm, Mon- Sat
you
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase, call 1-80O-4-MY-HOME® to arrange for free repair.
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 26
Troubleshooting .................................... 27
Sears Service ......................... Back Cover
During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year
of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.
90 DAYS ON BA'B'ERY
For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. Standard maintenance servicing, oil changes, or tune-ups. Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's
manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death.
_,WARNING: In order to prevent acci-
dental starting when setting up, transport- ing, adjusting or making repairs, always disconnect spark plug wire and place wire
where it cannot contact spark plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _WARNING: Engine exhaust, some
of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc- tive harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neu-
tral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attach-
ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or backed
over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach
towed equipment except at the hitch
point.
Follow the manufacturer's recommen- dation for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling
gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con- tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
4
Removegas-poweredequipmentfrom thetruck ortrailer and refuel iton the
ground. Ifthis is not possible,then
refuelsuch equipmentwith a portable container,ratherthanfrom a gasoline dispenser nozzle.
Keepthe nozzle in contact with the rim of the fuel tank or container openingat
all times untilfueling is complete.Donot
usea nozzle lock-opendevice.
Iffuelis spilledon clothing, change clothing immediately.
Neveroverfillfuel tank. Replacegas cap and tightensecurely.
GENERALSERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or backed
over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen-
gage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded and Type: Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F Oil Capacity: W/O Filter 48 oz. Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward:
(MPH): 1st 1.1
2nd 1.4 3rd 2.2
4th 3.4 5th 4.3 6th 5.5
Reverse: 1.7
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. Ithas been designed, engi-
neered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained repre-
sentatives and the proper tools to service or repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark ar-
rester for the muffler is available through your nearest Sears service center (See
REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's
when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed. Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
Fast help by phone - phone sup- port from a Sears representative on
products requiring in-home repair, plus
convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Pur- chase your Repair Protection Agreement
today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers,
water heaters, and other major home
6
O
Steering
Wheel Insert
Steering Wheel
\
(1) Large Flat Washer
I
I I
(1) Hex Bolt
5/16-18 x 4
Steering Wheel
Adapter
(1) Seat
Seat
(1) 5/1 6 Lock Washer
Steering
Boot
_p (1) Washer
_(1) Knob
Steering
Extension Shaft
Keys
(2) Keys
(1) Oil Drain Tube For Future Use
Slope Sheet
7
Your newtractor has beenassembledat thefactorywith the exceptionof those parts
left unassembledfor shippingpurposes.Toensure safe and proper operationof your
tractor all partsand hardwareyouassemble mustbe tightenedsecurely.Usethe correct tools as necessaryto insurepropertightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Insert
J
_ _ 5/16 Hex Bolt
_ Washer
Steering _/f,_----_ / Wheel _/ ___/
Tabs---___L_, ,_[_;
Adapter
_ /5/16 Lock
Washer
' Large Fiat
Steering
Boot
Extension
Slots
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and assem-
ble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan_
Bolt
Flat Washer
\
Adjustment Knob
CHECK BA'I-rERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BAFfERY" in Maintenance section of this manual for charging instruc-
tions).
Seat
Label
Terminal
NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID
(See Operation section for location and function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest posi- tion.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral posi-
tion.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
9
CHECKTIREPRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEV-
EL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
/ CHECKL IS T
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ¢ Battery is properly prepared and
charged. ,/Seat is adjusted comfortably and tight-
ened securely. ¢ All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
¢ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. ,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay
extra attention to the following important items:
¢ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. ¢ Become familiar with all controls - their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe operat-
ing condition. ,/Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
These symbolsmay appearon your tractoror in literaturesuppliedwith the product.
Learnand understandtheir meaning.
R N H L I",1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
I.I.I
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING CRAKE MOWER HEIGHT
LIGHTS ON FUEL BATTERY REVERSE FORWARD
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
(Automatic Models only)
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
OPERATION
SYSTEM(ROS)
FREE WHEEL
&
CRUISE CONTROL
®@@@@
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
_HOT SURFACES indicates a hazard which, ,,_,llm_um,,if not avoided, could result in death, serious injury
i and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEPAREACLEAR SLOPEHAZARDS
(SEE SAFETY RULES SECTION)
MOWER LIFT
CLUTCH/BRAKE
PEDAL
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULESBEFOREOPERATING
YOURTRACTOR
Comparethe illustrationswith yourtractor tofamiliarizeyourself withthe locationsof variouscontrols and adjustments. Savethis manualfor future reference.
Clutch/Brake Pedal
Attachment Clutch Lever Ignition Switch
Throttle/Ohok: _____
"ON" Position
Plunger
-- Attachment Lift Lever
o Height
Adjustment
Indicator
_gBrake Lever
Gearshift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
A'I-FACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. A'I-FACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
12
Theoperationof any tractor can result inforeign objectsthrown into theeyes, which can result in severeeye damage. Alwayswear safety glassesor eyeshieldswhileoperatingyour tractor or performingany adjustmentsor repairs. We recommenda wide vision safety mask over
spectaclesor standard safetyglasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac- tor secure.
Throttle/
Choke Control X
"Brake"
Position
Clutch/Brake "Disengaged" Lever
Peda! Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE-
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
Attachment Clutch Lever "Engaged" Position
Ignition Key
,"Disengaged"
Position
Parking Brake "Engaged"
Position
Gearshift
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility, always stop engine when stopping tractor
on grass areas. _bOAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral position.
2. Move gearshift lever to desired posi- tion.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximate-
ly 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap-
proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look- ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES-
disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary. USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing up.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
Lift
High Position
Attachment (
Position
Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
14
TO TRANSPORT
Raiseattachment liftto highestposition with attachmentlift control.
When pushing ortowing yourtractor,be
suregearshift lever is in neutralposition.
Do notpushor tow tractor at morethan five (5) MPH.
NOTE: To protecthood from damage whentransportingyourtractor on a truck
ora trailer,besurehoodis closed and securedto tractor. Use an appropriate
meansoftying hood to tractor (rope,cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULE' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation
and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral posi- tion.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immedi-
ately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
,[
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired. When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at- tachment being used.
J
00272
16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation _
T Check Tire Pressure
USE HOURS HOURS HOURS HOURS
=J
R CheckOperatorPresence&ROSSystem= V
A Check for Loose Fasteners _ V _ V"
C Check/Replace Mower Blades Vf3
0 Check Battery Level
T Lubrication Chart _ if
R Clean Battery and Terminals I_
Check Transaxle Cooling V' Check Mower Levelness If
Check V-Belts V _ Check Engine Oil Level V _ I_
Change Engine Oil/with oil filter Ik_'l,2 V" Change Engine Oil/without oil filter Vrl,2
E Clean Air Filter _i
G Clean Air Screen
I Inspect Muffler/Spark Arrester if
N Replace Oil Filter (If equipped) Ik_ 2
E Clean Engine Cooling Fins If 2
Replace Spark Plug if if
Replace Air Filter Paper Cartridge _2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-tree battery.
LUBRICATION CHART
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
'_) Spindlers r_ ,_2)Spindle Zerk S,-_'I _ Zerk
I i I ii i
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
@Front Wheel,_,t/ -'_ @Front Wheel
Bearing _ Bearing Zerk Zerk //!,,:_) / ! _
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
d_SAE 30 or 10w30 Motor Oil ,_General Purpose Grease
_)Refer to Maintenance "ENGINE" Section
, ,---= ........ ,
11 __Q)Gearshift
0_< ', Pivots
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet
to stop at highest speed in highest gear
on a level, dry concrete or paved surface,
then brake must be checked and adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ig- nition switch in the engine "ON" position
and the attachment clutch is engaged, any attempt by the operator to go into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged,
any attempt by the operator to shift into reverse should NOT shut off the engine.
ROS "ON" Position
BLADECARE For best results mower blades must be kept sharp. Replace bent or damaged
blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty. BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (45-55 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing
Edge Blade
Blade Bolt_
Engine "ON" Position (Normal Operating)
Mandrel Assembly
Center Hole
18
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BAq-FERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
o_ v_scc_artl e
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,
the oils will result in increased oil consumption when used above 32°R Check your engine
oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto
the fitting.
Oil Drain Valve
Closed and
Locked _-_[ [ ,LX,,,__
P°siti°n l
Yellow _i,-_;/_-_1_'_ "_ Cap--------_-, ¢_LV_" X_ " Drain
_Tube
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT SPECI FICATIONS"section ofthis manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,
tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULL' line on dipstick. Tighten cap onto the tube securely when finished.
19
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a dirty
air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service
paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the
cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do
not use pressurized air to clean cartridge.
_Cover
Air Screen
Clean out chaff and debris
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure- tor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.
HandIi c_-___Pre-___artridge'_¢_f_-_)
Ba _Slots bs
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool- ing system. Remove blower housing and
clean area shown to prevent overheating and engine damage.
Clamp_ Clamp
I Filter
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
We do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
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