Craftsman 917286900 Owner’s Manual

Operator's Manual
!!!!!!!_
LAWN TRACTOR
26.0 HP, 54" Mower
Electric Start
Automatic Transmission
Model No.
EspaSol, p. 35
I
This product has a low emission engine which operates differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment°
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www, searscom/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ......................... 20
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears wilt repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for 2 full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply, This charge will be waived if the Craftsman product is dropped off at an authorized Sears location, For the nearest authorized Sears location, please call 1-800-4- MY-HOME®. This warranty applies only while this product is within the United States.
THIS WARRANTY DOES NOT COVER:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass_
, Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). in general, fuel should be used within 30 days of its purchase date,
Normal deterioration and wear of the exterior finishes, or product iabel replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
Maintenance ..................................... 20
Service and Adjustments ..................... 24
Storage ................................................ 30
Troubleshooting ................................... 31
Sears Service ........................ Back Cover
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of
purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but atrip charge
will apply_ This charge will be waived if the Craftsman product is dropped off at an authorized
Sears location. For the nearest authorized Sears location, please call 1-800_4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_kWARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
plug. _,WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor. _kWARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your
tractor, Use common sense when towing° Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor°
_WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or ether reproductive harm.
_WARN1NG: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
!. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
. Do not put hands or feet near rotating
parts or under the machine, Keep clear
of the discharge opening at all times,
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc,, which could be picked
up and thrown by the blades°
Be sure the area is clear of bystand-
ers before operating, Stop machine if anyone enters the area,
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator,
Stop the blades when crossing gravel surfaces°
, Do not operate machine without the
entire grass catcher, discharge guard, or other safety devices in place and work-
ing,
Slow down before turning.
Never leave a running machine unat- tended, Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing Shut off engine and wait for all parts to
come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge
guard°
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs,
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine,
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in-
juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn, Do not allow the mower to plow leaves or
other debris which can cause build-up to occur, Clean any oil or fuel spillage before operating or storing the machine
Allow machine to cool before storage.
!1.SLOPE OPERATION Slopesare a majorfactorrelatedtolossof
controlandtip-overaccidents,whichcan resultinsevereinjuryordeath. Opera-
tion onallslopesrequiresextracaution. If youcannotbackuptheslopeorifyoufeel
uneasyonit,donotmowit_ . Mowup anddownslopes,notacross.
Watchfor holes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerrain
couldoverturnthe machine°Tallgrass canhideobstacles°
Choosea lowgroundspeedsothatyou
will nothavetostopor shiftwhileonthe
slope.
Donotmowonwetgrass.Tiresmay losetraction_
Alwayskeepthemachineingearwhen
goingdownslopes,Donotshiftto neu-
tralandcoastdownhill.
Avoidstarting,stopping,orturningona slope, tfthetires losetraction, disen- gagethe bladesandproceedslowly
straightdowntheslope°
Keepallmovementontheslopesslow andgradual. Donotmakesudden
changesinspeedor direction,which couldcausethe machineto rollover.
Useextracarewhileoperatingmachine
with grasscatchersorotherattach-
ments;theycanaffectthe stabilityofthe machine.Do nouseonsteepslopes.
Donot try tostabilizethemachineby puttingyourfoot ontheground,
Donotmowneardrop-offs,ditches, orembankments,Themachinecould
suddenlyrolloverifawheelisoverthe edgeor iftheedgecavesin
II!. CHILDREN Tragicaccidentscan occurif the operator
is not alert to the presence of children, Childrenareoftenattractedtothemachine
and the mowingactivity. Never assume that childrenwit! remainwhere you last
sawthem,
Keepchildrenoutofthe mowingarea andinthewatchfulcareofa responsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachild entersthe area.
Beforeandwhilebacking,lookbehind anddownforsmallchildren.
Nevercarrychildren,evenwiththe bladesshutoff, They mayfalloffand beseriouslyinjuredorinterferewith
safemachineoperation.Childrenwho havebeengivenridesinthepastmay suddenlyappearinthemowingareafor
anotherrideandberunoverorbacked overbythemachine,
Neverallowchildrento operatethe machine.
Useextracarewhenapproachingblind corners,shrubs,trees,orotherobjects
thatmayblockyourviewofa child.
IV.TOWING
Towonlywith amachinethat hasa
hitchdesignedfortowing,Donotattach
towedequipmentexceptatthehitch
point.
Followthemanufacturer'srecommenda- tionforweightlimitsfortowedequip-
mentandtowingon slopes.
, Neverallowchildrenor othersin oron
towedequipment.
Onslopes,theweightofthe towed equipmentmaycauselossoftraction
andlossof control.
Travelslowlyandallowextradistanceto stop°
V. SERVICE SAFEHANDLINGOF GASOLINE
Toavoidpersonalinjuryor property damage,useextremecarein handling gasoline.Gasolineis extremelyflammable
andthevaporsareexplosive.
Extinguishall cigarettes,cigars,pipes, andothersourcesofignition.
Useonlyapprovedgasolinecontainer.
Neverremovegascaporaddfuelwith theenginerunning_Allowenginetocool
beforerefueling.
Neverfuelthemachineindoors.
Neverstorethe machineorfuel con- tainerwherethereisan openflame,
spark,or pilotlightsuchasona water
heaterorotherappliances.
Neverfillcontainersinsideavehicleor on atruckortrailerbedwithplasticliner. Alwaysplacecontainersonthe ground
awayfromyourvehiclewhenfilling.
Removegas-poweredequipmentfrom thetruckor trailerandrefuelit onthe
ground.Ifthis isnotpossible,then refuelsuchequipmentwitha portable container,ratherthanfrom a gasoline dispensernozzle.
Keepthenozzlein contactwiththe rim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete,Donot
usea nozzlelock-opendevice.
, Iffuel is spilledonclothing,change
clothingimmediately,
Neveroverfillfue!tank.Replacegascap
andtightensecurely.
GENERALSERVICE
Neveroperatemachinein a closed area.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices.
Check their proper operation regularly,
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked debris, Allow machine to cool before
storing,
If you strike a foreign object, stop and inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and re-
place with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra cau-
tion when servicing them.
Check brake operation frequentIy. Adjust and service as required,
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is ctear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation° Children who
have been given rides in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for smal] children,
Mow up and down slopes (15 ° Max), not
across,
° Choose a tow ground speed so that you
will not have to stop or shift while on the slope°
Avoid starting, stopping, or turning on a slope_ If the tires lose traction, disen- gage the blades and proceed slowty straight down the slope
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly,
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually
downhill, if possible,
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
Oil Type (APIoSG-SL):
Oil Capacity: Spark Plug:
Ground Speed
Charging System:
Battery:
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor, It has been designed, engineered and manufactured to give
you the best possible dependability and performance,
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained repre- sentatives and the proper tools to service or repair this tractor.
Please read and retain this manual The instructions will enable you to assemble
and maintain your tractor properly, Always observe the "SAFETY RULES"_
CUSTOMER RESPONSIBILITIES . Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor,
Follow the instructions under"Mainte-
nance" and "Storage" sections of this owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
3 Gallons Unleaded Regular SAE 10W30 (above 32°F
SAE 5W30
(below 32°F)
W/Filter: 61 oz Champion RCI 2YC
(Gap: .030")
Forward: 0-5,5 Reverse: 0-2.4
I5 Amps @ 3600 RPM
Amp!Hr: 35 Min, CCA: 280
Case size: U1R
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code), Other states may have similar laws, Federal laws apply
on federal lands, A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual),
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase Your new Craftsman® product is designed and manufactured for years of
dependable operation But like all products, it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesion- al repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed,
Discount of 10% from regular price of service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive maintenance
check,
, Fast help by phone - phone support
from a Sears representative on products requiring in-home repair, plus conve-
nient repair scheduling,
Once you purchase the Agreement, a simple phone call is all that ittakes for you
to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online, Sears has over 12,000 professional repair
specialists, who have access to over 4,5 million quality parts and accessories,
That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement todayl
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655,
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, in
the U.SA. call 1-800-4-MY-HOME®
(1)Wheel
(5) Large Retainer
Springs - 7/16
Mower Front Wheel
(1) Locknut 3/8-16
(1) Shoulder Bolt
(1) 1-1/40.D, Washer
Mower
(1) Front Link (_
(3) 1-3/16 O_D. Washers
(1) OiJDrain Tube For Future Use
(1) 3/40,D_ Washers
(2) Small Retainer
Springs - 5/16
(2) Keys
_y
(1) Anti-Swar Bar
2) Rear Lift Link Assemblies
Mower Install Slope Sheet
Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (1) 9/16" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion (seated behind the steering wheel),
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1, Remove all accessible loose parts and
parts cartons from carton,
2o Cut along dashed lines on al! four pan-
els of carton. Remove end panels and lay side panels flat,
3, Remove mower and packing materials,
4. Check for any additional loose aprts or cartons and remove.
CHECK BATTERY
1, Lift hood to raised position,
NOTE: If this battery is put into service after month and year indicated on label
(L) (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps, (See "BATTERY" in Mainte-
nance section of this manual for charging instructions),
ADJUST SEAT
1, Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down,
3, Retease lever to lock seat in position.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid,
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area, Be sure the area in front of tractor is clear of other
people and objects,
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1, Raise attachment lift lever to its highest
position_
2, Release parking brake by depressing
brake pedal.
3, Place freewheel control in "trans-
mission disengaged position" (See %0
TRANSPORT in the Operation section of this manual).
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
1, Be sure all the above steps have been
completed,
2. Check engine oil level and fill fuel tank with gasoline_
3, Place freewheel control in "trans-
mission engaged" position (see "TO
TRANSPORT" in Operation section of this manual)+
4, Sit on seat in operating position, de-
press brake pedal and set the parking brake,
8
5, Raise attachment lift lever to its highest
position,
6_ Remove key from bag and start the
engine (see "TO START ENGINE" in the Operation section of this manual)_
After engine has started, move throttle control to idle position,
7,. Release parking brake, 8, Slowly depress forward drive peda{ and
drive tractor off skid,
9, Apply brake to stop tractor and set
parking brake,
1&Turn ignition key to "STOP" position°
Continue with the instructions that foIIow, ASSEMBLE FRONT WHEEL TO
MOWER 1, Using shoulder bolt, washer and
locknut from parts bag, assemble front wheel to mower as shown. Tighten
securely.
NOTE: Be sure mower side suspension arms (A) are pointing forward before slid- ing mower under tractor,
4, Slide mower under tractor until it is
centered under tractor,
5, FIRST INSTALL ANTI-SWAY BAR (S),
- From right side of mower, insert ant-sway bar into hole in transmission bracket (T),
INSTALL MOWER AND DRIVE BELT See MOWER AND DRIVE BELT AS-
SEMBLY Supplement Sheet for additional guidance on this assembly,
Be sure tractor is on level surface and engage parking brake,
1, Lower attachment lift lever to it's lowest
position_
CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position.
2. Turn steering wheel to the left as far as
it will go and position mower on right side of tractor with deflector shield to
the right,
3_
Remove plastic tie securing belt. bring 7, belt forward and check belt for proper
routing in all mower pulley grooves. 9
- Pivot bar towards you and insert other end of bar into hole in rear mower
bracket (D)o Move mower as needed to insert bar_
- Secure with washer and retainer spring as shown.
ATTACH MOWER SIDE SUSPENSION
6_
ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor chassis and secure with washer and
retainer spring, Repeat on opposite side of tractor-
8, ATTACHREARUFTLINKS(C)- Insert
rodendof linkassemblyintoholeintrac-
torliftshaftsuspensionarm(L)andpivot
linkdownto mowerLiftrearcornerof mowerandpositionslotinlinkassembly
overpinonrearmowerbracket(D)and
securewithwasherandretainerspring.
9. Repeatonoppositesideoftractor.
12.Insertotherendoflink(E)intoholein frontmowerbracket(H)andsecurewith washerandretainerspring(J)
13_Disengage belt tension rod (K) from lock-
ing bracket (L)_
14. Install belt onto engine clutch pulley (M). IMPORTANT: Check belt for proper routing
in all mower pulley grooves.
10. Turn steering wheel to position wheels straight forward.
11. ATTACH FRONT LINK (E) - Work from left side of tractor, Insert rod end of tink
assembly through front hole in tractor front suspension bracket (F) and secure with retainer spring (G) through hole in
link located behind the bracket.
15. Engage belt tension rod (K) on locking . bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and engage slowly.
16, Raise attachment lift lever to highest
position.
17. [f necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.
02937A
10
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes_ Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PS1 shown on tire&
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER" in the Service and
Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is operat- ing properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
v'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product° Please review the following checklist:
J All assembly instructions have been
completed,
v" No remaining loose parts in carton. J Battery is properly prepared and
charged.
v" Seat is adjusted comfortably and tight-
ened securely_
v" All tires are properly inflated_ (For ship-
ping purposes, the tires were overin-
fiated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts Be sure
they are routed properly around pulleys
andinside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
J" Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor,
pay extra attention to the following impor-
tant items:
J Engine oil is at proper level. ,/' Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine
v" Be sure brake system is in safe operat-
ing condition_
v" Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
J It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmis-
sion purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H
REVERSE NEUTRAL HIGH
LOW CHOKE FAST SLOW
IGNITION SWITCH
G (@)
ENGINE OFF REVERSE ENGINE ON
LIGHTS ON FUEL BATTERY
OPERATION
SYSTEM (ROS)
ENGINE START PARKING BRAKE MOWER HEIGHT
I
REVERSE FORWARD
;r
I
®$
CRUISE CONTROL CLUTCH/BRAKE
MOWER LIFT
PEDAL
@@®@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
_Ib ANGER indicates a hazardwhich,If notavoided,
will result In death or serious Injury.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol is used to identify safety inform- ation about hazards which can
result in death, serious injury and/or property damage.
WARNING Indicatesa hazard which, tfnot avoided,
could result In death or serious Injury,
CAUTION Indicatesa hazard which, if not avoided,
might result In mtnor or moderate Injury. CAUTION when usedwithout the alert symbol,
indicatesa situationthat could result In damage
to thetractor andlor engine,
HOT SURFACESIndicates a hazard which, If not avoided, couldresult In death, serious Injury
and/or propertydamage. FIRE Indicatesa hazard which,If not avoided,
could result In death, serious Injury and/or propertydamage,
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference,
Our tractors conform to the applicable safety standards of the
American National Standards institute,
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at- tachments mounted to your tractor,
(B) BRAKE PEDAL- Used for braking
the tractor and starting the engine°
(C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THROTTLE CONTROL - Used to
control engine speed.
(E) ATTACHMENT CLUTCH SWITCH
- Used to engage the mower bfades, or other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION -Allows opera-
tion of mower or other powered attach-
ment while in reverse,
i
(H) LIGHT SWITCH - Turns the head- lights on and off,
(J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired
speed without holding the forward drive pedal
(K) FORWARD DRIVE PEDAL- Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL- Used for reverse movement of tractor.
(M) FREEWHEEL CONTROL- Disen- gages transmission for pushing or slowfy
towing the tractor with the engine off,
(N) CHOKE CONTROL- Used when
starting a cold engine.
(P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower,
03079
t3
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch, When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine,
1. Depress clutch/brake pedal (B) all the way down and hold.
2, Pull parking brake lever (C) up and
hold, release pressure from clutch/ brake pedal (B), then release park- ing brake lever. Pedal should remain in brake position. Make sure parking
brake will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position
(o).
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
ENGINE °
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unau-
thorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead, NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_IbCAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
(1) Attachment (0) Push-ln to Clutch Switch "Disengaged"
Pull Out To "Engage"
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast),
Operating engine at tess than full speed (fast) reduces engine's operating ef- ficiency,
. Full speed (fast) offers the best mower
performance.
14
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast),
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency_
Full speed (fast) offers the best mower performance.
TO USE CHOKE CONTROL (N) Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive
pedals.
1, Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse
(L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
_!}i/
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height,
Put attachment lift lever in desired cut- ting height slot.
The cutting height range is approxi-
mately 1" to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running° These heights
are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the coo!
season and to over 3 inches during hot
months. For healthier and better look- ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twiCer Make the first cut rela-
tively high; the second to desired height.
L
TO USE CRUISE CONTROL The cruise control feature can be used for
forward travel only. SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or transporting on relatively
smooth, straight surfaces. Other conditions such as trimming at slow speeds may
cause the cruise control to disengage, Do
not use the cruise control on slopes, rough
terrian or while trimmimg or turning
With forward drive pedal depressed to desired speed, pull cruise control lever
(J) up and hold white lifting your foot off the pedal, then release the lever,
To disengage the cruise control, depress the brake pedal or tap on forward drive
pedal_
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface,
I. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual)
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro-
priate hole. Tighten securely,
3. Repeat for all, installing gauge wheel in same adjustment hole.
15
9/16
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged witl shut off the engine. You must remain fully and centrally positioned in the
seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever,
2, Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_IbCAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield (S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS)_ Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged wilt shut off the engine unless ignition key
is placed in the ROS "ON" position.
A_,WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged, Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary,
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders witl enter the mowing
area.
t, Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion,
3. Look down and behind before and while backing_
4_ Slowly depress reverse drive pedal to
start movement,
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
PERATE ON HILLS
ARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any stope, Use the slope guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
. Avoid stopping or changing speed on
hills°
. If stopping is absolutely necessary, push
brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release
parking brake and brake pedal,
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly,
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position,
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest position,
2, Pull freewheel control out and into the
slot and release so it is held in the disengaged position.
'16
Do not push or tow tractor at more than two (2) MPH
To re-engage transmission, reverse above procedure,
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor, Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
Transmission Engaged
Transmission Disengaged
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor, Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground an d
cause you to lose control of your tractor, SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing, When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual, NOTE: Service reminder runs when the
ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not
running, BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fil! cap on the tube. Do not thread the cap onto the tube. Remove and read oil 17
level. If necessary, add oil until "FULL[' mark on dipstick is reached. Do not
overfirt,
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual). To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do net mix oil with gasoIine. Purchase fuel in quan-
tities that can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel
next season, See Storage Instructions for
additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1_ Be sure freewheel control is in the
transmission engaged position,
2- Sit on seat in operating position,
depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged
position.
4. Movethrottlecontroltofastposition
5. Pullchokecontroloutfora colden- ginestartattempt,Fora warmengine
startattemptthe chokecontrolmay
notbeneeded.
NOTE;Beforestarting,readthewarm andcoldstartingproceduresbelow. 6, Insertkeyintoignitionandturnkey
clockwisetostart positionandrelease keyas soonas enginestarts,Donot
runstartercontinuouslyformorethan
fifteensecondsperminute.Ifthe
engine does not start after several attempts, push choke control in, wait
a few minutes and try again° tf engine still does not start, pull the choke con-
trol out and retry,
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, stowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly_
* The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above,
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly, Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, until the
choke control is fully in, If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly, This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM
UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground°
2. Release the parking brake and let the brake slowly return to operating posi-
tion.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period
° The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual),
PURGE TRANSMISSION
_,CAUTION: Never engage or dis-
engage freewheel lever while the engine
is running. To ensure proper operation and per-
formance, it is recommended that the transmission be purged before operating tractor for the first time This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor,
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on a level surface
- that is clear of objects and open - with engine off and parking brake set
Disengage transmission by placing
freewheel control in disengaged posF tion (See "TO TRANSPORT" in this
section of manual).
Sitting in the tractor seat, start engine
After the engine is running, move throttle control to slow position. Disen-
_gage parking brake.
AUTtON: At any time, during step
4, there may be movement of the drive wheels.
4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse posi-
tion and hold for five (5) seconds and
release pedal, Repeat this procedure
three (3) times.
5. Shutoff engine and set parking brake.
6, Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of manual),
18
7. Sitting in the tractor seat, start engine, After the engine is running, move throttle control to half (1/2) speed,
Disengage parking brake.
& Drive tractor forward for approximately
five feet then backwards for five feet,
Repeat this driving procedure three
times,
Your transmission is now purged and now ready for normal operation_
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor,
Mower should be properly leveled for
best mowing performance, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut, Have the cut area to the right of the tractor, This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings wiil discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
tL( _ J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is weL Wet
grass will plug mower and leave undesir- able clumps, Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough speed to give the
mower cutting performance as wen as
the quality of cut desire&
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
19
, ,,, ,,,, , .....
MAINTENANCE
SCHEDULE
Check Brake..0peratien
.3heck Tire Pressure
iCheck Opecal_i Pt_,_,_e_l_a _ ROB gyr, l_rn_
T_ .......
A 3heck r Loose Fasteners C 3heck/Re_.!ace Mower Blades
"] .ubri_:ation Chart
0 3heck Battery Level
BEFORE EVERY
EACH 8
USE HOURS
v" v
v" e,".........
v'
R 31ear atlery end Terminais
_,heck Transex_e €o_!!ng
3beck Mower Levelness
3hack V-Belts
3heck Eng!ne Oi{ Level 3han,qe Engine Oil (with ofl filter}
3baRge Eogine Oil (wilhout ell tiller
E 31ean A!r Filter .......
G 3!ear Air Screen
| inspec! Muffler/Spark Arrester
U RePlace Oil Filter (I! equipped)
E Clean En,_ine Cooling Fins
Replace Spark Plug
Replace Air Filler paper Cartridge
Replace Fuel Filter
1 - Change mere oen when operatfnp under a heavy load or
tn high ambfent lempsfaleres
2 - Service more often when oparaling in dirty of dusty conditions
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual,
Some adjustments will need to be made periodically to properly maintain your
tractor.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation_
3. Checktire pressure. 4o Check operator presence and
ROS systems for proper operation.
5 Check for loose fasteners.
EVERY EVERY EVERY EVEeY BEFORE
25 50 t{](_ SEASON STORAGE
HOURS HOURS HOURS
= n == n,= H,,
v" _"
V%
v" v' .....
V' .....................V'
J
V'
v"
V"
V'
_ v
v"
3 * Replace blades mere ellen when mewing in sandy solt
4 - Not required ff equipped w{th meinlenance4ree battery
LUBRICATION CHART
(I) St _f---_ Spindle Zerk Zerk
Front Wheel
(,# Bearing zerk Bearing zerk
d) Steerin( Sector Gear
Teeth
OGeneral Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oi! or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the selfqubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly
20
Engine
TRACTOR
Always observe safety rules when per- forming any maintenance_
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete er paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See PSI on tires).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly, if your tractor does not function as de- scribed, repair the problem immediately,
The engine should not start unless the brake pedal is fulty depressed, and the
attachment clutch control is in the disen- gaged position,
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into reverse should shut off the engine.
ROS "ON" Position
When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
_i, CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor, Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL 1, Raise mower to highest position to al-
low access to blades_
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
& Install new blade with stamped
"GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4_ install and tighten blade bolt securely
(45-55 Ft. Lbs, torque).
IMPORTANT: Special blade bolt is heat
treated.
Blade Bolt -"!'_"_'"-.
Engine "ON" Position (Normal Operating)
BIade
Mandrel
Assembly
(Special)"-- '<
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-!0 amperes for 1 hour.
NOTE: The original equipment batten/on your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
21
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