Craftsman 917280350 Owner’s Manual

Operator's Manual
CRRFT MRH°
LAWN TFIACTO
17.5 HR* 30" Mower
Electric Start
6-Speed Transaxle
Model No.
917.28035
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am-5 pm, Mon-Sat
433804 Rev. 1
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 8
Operation ............................................... 11
Maintenance .......................................... 17
Service and Adjustments ....................... 21
Storage .................................................. 27
Troubleshooting ..................................... 28
Sears Service .......................... Back Cover
Maintenance Schedule .......................... 17
Craftsman Riding Equipment Warranty: Lawn Tractors, Garden Tractors, Zero Turn Riders
CRAFTSMAN TWO YEAR FULL WARRANTY FOR TWO YEARS from the date of purchase, if any non-expendable part of this riding
equipment fails due to a defect in material or workmanship, visit www.craftsman.com or call 1-800-659-5917 to arrange for free in-home repair.
The frame and front axle will be repaired free of charge for five years from the date of purchase if defective in material or workmanship.
In all cases, if repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase if defective in material or workmanship (our testing proves that it will not hold a charge).
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
* Expendable items that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
* Standard maintenance servicing, oil changes, or tune-ups. * Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
* Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
* Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
* Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
* Engine (fuel system) cleaning or repairs caused by fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
* Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
_,DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_I_IWARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_IWARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
AI_IWARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
_jLWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and followall instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the en-
tire grass catcher, discharge chute, or
other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
Operate machine onlyin daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
AIways wear eye protection when operat- ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot
exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
Ii. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral
and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-
chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
Ii1. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.
Never allow children to operate the ma-
chine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch
designed for towing. Do not attach towed equipment except at the hitch point.
Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Neverstorethe machine orfuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner. Always place containers on the ground
away from your vehicle when filling.
Remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then refuel
such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
4
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change cloth-
ing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tightto be sure the equipment is in safe working condition.
Nevertamperwithsafetydevices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspectthe machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs
with the engine running.
Checkgrasscatchercomponents andthe discharge chute frequently and replace
with manufacturer's recommended parts, when necessary.
Mower blades aresharp. Wrapthe blade or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine ifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.
Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.50 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W30 (below 32°F '
Oil Capacity: 48 oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: 0- 5.2
Reverse: 0- 2.9
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case size: U1R
Blade Bolt Torque: 45 - 55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-
neered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you can- not easily remedy, please contact a Sears or
other qualified service center. We have com- petent, well-trained representatives and the
proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSiBiLITiES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_IbWARNING: This tractor is equipped with an internal combustion engine and should not
be used on or near any unimproved forest- covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting ap-
plicable local or state laws (if any). If a spark arrester is used, it should be maintained in
effective working order by the operator. In the state of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making asmart purchase.
Your new Craftsman® product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not
covered bythe agreement; also, 10% off regular price of preventive maintenance
check.
Fast help by phone-phone support from a Sears representative on products re-
quiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service appoint-
ment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's
the kind of professionalism you can count on to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
SEARS iNSTALLATION SERVICE For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, inthe
U.S.A. call 1-800-4-MY-HOME®
6
Bagger
1/4 x 20 x 1.25"
Carriage Bolts
1/4x20x 1.15 Shoulder Bolts
1/4 x 20
Flange Lock Nuts
Steering Wheel
/
/ \
/ \
/ I
Steering
Wheel Insert
Steering Wheel
Adapter
3
(1) Bolt
Steering
Wheel
Steering Boot
I
Steering
Extension
Shaft I
(1) Washer
(1/Bolt
Retainer Spring clip
Clevis Pin
Seat
(1) Seat
(1) Large
Flat Washer
Key(s)
(1) Lock Washer
Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to ensure proper tightness. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 5/16" wrench (2) 7/16" wrenches
(2) 1/2" wrenches (1) 9/16" wrench
Utility knife Tire pressure gauge
Pliers
When right or left hand is mentioned in this manual, itmeanswhenyouareintheoperating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPAC K CARTO N
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1. Lift seat to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
For battery and battery cable installation see "REPLACING BATTERY" in the
"Service and Adjustments" section in
this manual.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside
boot and onto adapter.
6. Assemblelargeflatwasher, Iockwasher, bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materialsfromtractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where
tractor is to roll off skid.
JJ-- -. Insert
Lock
Bolt __Washer
-- _:_-- - .... Flat Washer
/ -- x ,,
( ,,
'_ " _:_........ _' " Steering
_,.... .... o--_ ee
:-'-_":.... -_teedn,_
,,,/,_ _ ,UBoot
Adapter ,_:_
Lower __Shaff
Steering i Shaft ,,_:_,_.
-_-_1 Extension
\\\
Label
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaftonto lower steering shaft.
INSTALL SEAT
.
Remove bolt and flat washer securing
seat to cardboard packing and set aside for assembly of seat to tractor. Remove the cardboard packing and discard.
,
Connect switch to seat.
3.
Place seat on seat pan so all three (3)
bottom pads are positioned over large
slotted holes in pan.
.
Push down on seat to engage pads in
slots and pull seat towards rear of tractor.
8
Tape
"_ Wiring harness
5. Raise seat and tighten bolt securely.
6. Remove tape and discard.
7. Lower seat into operating position and sit on seat. Press brake pedal all the
way down. If operating position is not comfortable, adjust seat.
Slot Tape
Pad Flat
washer
TO ASSEMBLY BAGGER
1. Unfold bag and stand right side up.
2. Feed front bagger frame (1) up through fabric loops at each side of bagger.
3. Snap bottom offrontbaggerframe (1)into
snap feature at front of bagger bottom.
4. Slidebaggerfabricloop(2) segmentsatthe
ends of bag onto top bagger frame tubing.
5. Uninstall two (1\4"-20 x 1.15") hex bolts
(3) from the front of top frame.
6. Reinstall the two (1\4"-20 x 1.15") hex
bolts (3) through holes at top of the front bagger frame and thread into nuts inside
the tubing of top bagger frame.
Seat pan Adjustment
Bolt Tab handle TO ADJUST SEAT
Grasp adjustment handle and pull up, slide seat to desired position and release adjust-
ment handle. NOTE: You may now roll your tractor off
the skid. Follow the instructions below to
remove the tractor from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest position,
2. Release parking brake by depressing clutch/brake pedal,
3. Place gearshift lever in neutral position.
4. Roll tractor forward off skid,
5. Remove banding holding the deflector shield up against tractor,
Continue with the instructions that follow.
7. Uninstall (1/4"-20)lock nuts (4) atbottom of front bagger frame.
8. Unfold cross braces (5) and attach to carriage bolts at bottom corners of front bagger frame.
9. Reinstall (1/4"-20) lock nuts (4) and
tighten until fully seated.
10. Remove clevis pin (6) and retainer spnng (7) from bagger handle (8).
11. Slide bagger handle (8) down through bag-
gercoverandframeupperweldmentholes.
12. Reinstall clevis pin (6) through hole
at bottom of bagger handle and slide retainer spring (7) into hole at the end
of the clevis pin until it locks into place
TO ADJUST BAGGER FULL LEVER/ PADDLE
1. Before adjusting, tractor engine must be shut off and parking brake engaged.
2. For the heaviest/wet grasses, remove paddle (3).
3. For lighter grasses use the paddle (3) on
setting "1", "2", or "3" ("3" being for the
lightest or dry grass).
4. Choose your setting and rotate the bagger paddle (3) so that the desired number (setting) faces you.
5. Setting may be changed by loosening
fasteners (4 and 5), removing/rotating
paddle (3), and tightening again.
CHECK TIRE PRESSURE The tires on your tractor were overinflated
atthe factory for shipping purposes. Correct tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for replacing
motion and mower blade drive belts in the Service and Adjustments section of this man-
ual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor, checkto see that the brake is operating prop- erly. See "TO CH ECK BRAKE" inthe Service and Adjustments section of this manual.
J CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
_f All assembly instructions have been
completed. _f No remaining loose parts in carton. _f Battery is properly prepared and charged. J" Seat is adjusted comfortably and tight-
ened securely. _f All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated
at the factory). _f Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
_f Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. _/Check wiring. See that all connections are
still secureand wires are properlyclamped. While learning how to use your tractor, pay ex-
tra attention to the following important items: _/Engine oil is at proper level.
_f Fuel tank is filled with fresh, clean, regular
unleaded gasoline. _f Become familiar with all controls, their
location and function. Operate them
before you start the engine. _f Be sure brake system is in safe operating
condition. _f Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
10
Thesesymbolsmayappearonyourtractoror in literaturesuppliedwiththe product.Learn and understandtheir meaning,
R
REVERSE NEUTRAL IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
H L I',,I ¢
HIGH LOW CHOKE FAST SLOW
MOWER HEIGHT MOWER LIFT
t
LIGHTS ON
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
BATTERY REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
CRUISE CONTROLFUEL CLUTCH/BRAKE
PEDAL
OPERATE ONLY DO NOT OPERATE
WiTH BAGGER WITHOUT BAGGER
@@®@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
& &
DANGER indicates a hazard which, ifnot avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
,_hlJlll_lJlil,,
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER-Used to raise and lower the mower or other attach-
ments mounted to your tractor.
(B) BRAKE PEDAL-Used braking the tractor and starting the engine.
(C) PARKING BRAKE-Locks brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL-Used for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH LEVER-Used to engage the mower blades, or other attach-
ments mounted to your tractor.
(F) IGNITION SWITCH-Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS)
"ON" POSmON-Allows operation of mower
or other powered attachment while in reverse.
(H) LIGHT SWITCH-Turns the headlights on and off.
(J) GEARSHIFT LEVER-Selects the speed and direction of tractor.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is
running, any attempt by the operator to leave
the seat withoutfirst setting the parking brake
will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),
then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.
STOPPING
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos- sibility, always stop engine when stopping
tractor on grass areas. _IbCAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating efficiency.
Full speed (fast) offers the best mower
performance.
MOWER BLADES -
To stop mower blades, move attachment clutch lever to disengaged position (¢'_).
(t_) Attachment
Clutch Lever "Engaged"
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal all the way down.
Move gearshift lever to neutral position.
ENGINE-
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".
Turn ignition keyto"STOP" position and re- move key. Always remove key when leav- ing tractor to prevent unauthorized use.
(¢_)Attachment
Clutch Lever
"Disengaged"
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever (J).
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not run- ning. These heights are approximate and may
vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2" during the cool season and to over 3" during hot months. For
healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt bythe operator to leave the seat with the engine
running and the attachment clutch engaged will shut off the engine. You must remain
fully and centrally positioned in the seat to prevent the engine from hesitating or cutting offwhen operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut with attach- ment lift lever.
2. Start mower blade by engaging attach- ment clutch control.
TO STOP MOWER BLADE
1. Disengage attachment clutch control. CAUTION: Do not operate machine
without the entire grass catcher, or other safety devices in place and working
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel inthe reverse direction
with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
_, WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done when the operator decides it isnecessary to reposition the machine with the attachment
engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or
other bystanders will enter the mowing area.
1.
Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
TO TRANSPORT
Raise attachment lift lever to its highest.
When pushing or towing your tractor, be
sure gearshift lever is in neutral position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor on atruck or atrailer, be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
Engine "ON" Position (Normal Operating)
TOWING CARTS AND OTHER ATTACH-
MENTS
/
/
/
/
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor.
14
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release park- ing brake and brake pedal.
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine inyour tractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight,
wait for a few seconds, remove and read
oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the oil
viscosity chart inthe Maintenance section
of this manual).
Tochangeengineoil,seetheMaintenance section in this manual.
ADD GASOLINE
Fillfueltankto bottom offiller neck. Do not overfill. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase car- bon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Pur-
chase fuel in quantities that can be used
within 30 days to ensure fuel freshness.
ACAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F (0°C), use fresh, clean
winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation
and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products inthe fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the tank to the engine.
1. Siton seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after several attempts, move
throttle control to fast position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50°F/10 ° C and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. Ifthe engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50°F/10 ° C and above)
6. When engine starts, leavethrottle control in choke position until engine warms up and begins to run roughly. Once rough
running begins, immediately move the
throttle control to the fast position. Engine
warm-up maytake from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up).
The attachments can also be used during
the engine warm-up period.
15
NOTE: If at a high altitude (above3000 feet) or incold temperatures (below32° F)
thecarburetorfuel mixturemayneedto be adjustedfor bestengineperformance (see
"TOADJUSTCARBURETOR"intheService andAdjustmentssectionofthis manual).
MOWING TiPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mowershould be properlyleveled for best mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Ifgrassisextremelytall, itshould bemowed
twice to reduce load and possible fire haz- ard from dried clippings. Makefirst cut rela-
tively high; the second tothe desired height.
Donotmowgrasswhenitiswet. Wetgrass
will plug mower and leave undesirable clumps. AIIowgrassto dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suittheterrain and give best performance of the attachment
being used.
MULCHING MOWING TiPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the
grass clippings many times and reduce them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quicklyto provide nutrients for
the lawn. Always mulch with your highest engine (blade) speed as this will provide
the best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
For best results, adjustthe mower cutting height so that the mower cuts off only the
top one-third of the grass blades. For extremely heavy mulching, reduce your
width of cut on each pass and mow slowly.
MAX 1/3"
Certain types of grass and grass condi- tions may require that an area be mulched
a second time to completely hide the clip- pings. When doing a second cut, mow
across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
TO DUMP BAGGER
Your tractor is equipped with a Dump Bag Alarm. To turn off the alarm disengage the
attachment clutch switch.
Position tractor in location you wish to
dump bagger.
Place motion control lever in neutral posi-
tion and set parking brake.
Raise dump handleto its highest position.
Pull handle forward to raise bagger and dump clippings.
To continue mowing, be sure bagger is
down and in proper operating position to allow mower to operate.
/
\
',,,
i i,
it.. !,L.....
16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation _
Check Tire Pressure
RT Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals
Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness
Check V-Belts
i
Check Engine Oil Level
Change Engine Oil (with oil filter)
i
E Change Engine Oil (without oil filter)
IN Clean Air Filter
G Clean Air Screen
Inspect Muffler/Spark Attester
N Replace Oil Filter (if equipped)
E Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
__ R.e_place Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.
USE HOURS HOURS HOURS HOURS
t/ t,,'
t/
i/ tf
i,," t/ i/4
t/ i/ i/
t/
i/
t/'2
I/2 t/
3 - Replace blades more often when mowing in sandy soil 4 - Not required if equipped w_th maintenance-free battery.
v'
I/
5 - See Cleaning in Maintenance Section.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed inthis manual.
Some adjustments will need to be made pe- riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(_ Spindle Zerk---1S--------_r---(_i.._[-!_/IIq'l''-' Spindle Zerk
@ Front _" Front Wheel _ _ t-, Wheel
Bearing _ ..... '_i Bearing
Zerk __,,_ Zerk
(_ Steering I- __ff'i \_
Sector i i! _: _; i (_ Engine
Gear Teeth i i! i i ii i
ill
tli::L:_ZL:_:ZZZZ?ZZZZ:!I7
d)General Purpose Grease @Refer to Maintenance "ENGIN E" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-
bricant sparingly.
17
TRACTOR
Always observe safety rules when performing
any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See the sides of tires for proper PSI).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should shut off the engine.
The attachment clutch should never oper- ate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the
attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the
attachment clutch engaged, any attempt by the operator to drive in reverse should
NOT shut off the engine.
BLADE CARE For best results mower blades must be sharp.
,_eplace worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of your tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous, could damage your tractor and void your
warranty.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on
mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Star
Center Hole
Blade Bolt Mandrel
(Special) -----_¢ _ Assembly
Blade
\
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
18
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with an au-
tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking
ieve( of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petroleum
jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear after
100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRiCATiON Only use high quality detergent oil rated with
API service classification SG-SL. Select the
oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
o -_0 -2_ -1_ _ lo _o 1o 4_
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
they will result in increased oil consumption
when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of opera-
tion or at least once a year if the tractor is
not used for 25 hours in one year. Checkthe crankcase oil level before starting
the engine and after each eight (8) hours of
operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
oilviscchartl e
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification C.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful notto allow dirt to enter the engine when
changing oil.
_CAUTION: if engine has been operated
foran extended period oftime immediately
prior to draining oil, oil will be hot.
Drain Hole (_
Drain Plug
Slide oil drain extension under oil drain hole (drain hole may be flush with or
protrude from engine block side wall).
Makesure backface of oil drain extension is flush with engine side wall.
Makesure bottom lip of oil drain extension is lined up with bottom of oil drain hole.
Position a container to catch oil directly under front end of oil drain extension.
Slide a 1/2" (12 point) socket mounted on an extension onto oil drain plug.
Loosen plug while holding the oil drain extension firmly in place.
o
Drain oil into container.
o
After oil has drained completely, reinstall
oil drain plug. Do not tighten more than
13 Ft-Lb's.
Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT SPEClFICATIONS"sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at"FULL' line on dipstick. Tighten cap onto the tube securely when finished.
19
AiR FILTER Your engine will not run properly using a dirty
air filter. Service air cleaner more often under dusty conditions. See engine manual.
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff
to prevent engine damage from overheat- ing. Clean with awire brush or compressed
air to remove dirt and stubborn dried gum fibers,
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling system. Remove blower housing and clean
area shown to prevent overheating and engine damage.
Clean out chaff
Air Screer__
and debris
MUFFLER
inspect and replace corroded muffler and spark arrester (if equipped) as itcould create a fire hazard and/or damage.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Clean debrisfrom steering plate. Debris can restrict cl utch/brake pedal shaft move-
ment, causing belt slip and loss of drive.
_ CAUTION: Avoid all pinch points and mov- able parts
Clutch/brake pedal
/ Clean
top
ii
Steering
PI_
Steering System, Dash, Pinch
Fender and Mower Not Shown Points
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor
unless the engine and transmission are covered to keep water out. Water in engine
or transmission will shorten the useful life of your tractor. Use compressed air or a leaf
blower to remove grass, leaves and trash from tractor and mower.
[c o,o°i
SPARK PLUG(S) Replace spark plug(s) atthe beginning ofeach
mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in"PRODUCT
SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob-
structing fuelflowto carburetor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. immediately wipe up any spilled gasoline.
Clamp
2O
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