Craftsman 917280083, 917280080 Owner’s Manual

Operator's Manual

III I IIIIII

LAWN TRACTOR

26.0 HR*54" Mower

ElectricStart

Automatic Transmission

Model No.

917,28008

* EspaSol, p. 37

This product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etano! (El0),

Eluso de una gasolina que supere el 10% de etanol (El0) anular_ la garantia del product<),

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *Asratedbytheenginemanufacturer

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line 5 am - 5 pm, Mon - Sat

Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.

441521 Rev. 1

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

AssemblyiPre-O peration ......................... 8

Operation ............................................... 13

Maintenance .......................................... 21

Service and Adjustments ....................... 26

Storage .................................................. 31

Troubleshooting ..................................... 32

Sears Service .......................... Back Cover

Maintenance Schedule .......................... 21

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossibIe.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will net hold a charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped) FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the

cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle wilI receive free in-home replacement.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the

web site: w,_tw,craftsman.com

In al! cases above, if part repair or replacement is impossible, the riding equipment will be replaced

free of charge with the same or an equivalent mode!.

Alt of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark ptugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oit changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement er repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capabi!ity of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine,

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanica} damage caused by improper storage, failure to use the proper grade and amount of engine oi!, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fue! system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). tn general, fuel should be used within 30 days ef its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_,DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury'or death.

_,WARNING: In order to prevent accidem tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_WARNtNG: De not coast down a hill in

neutral, you may lose control of the tractor.

,I_WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can tose

traction with the ground and cause you to

lose control of your tractor. _I_WARN1NG: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

,_WARNtNG: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known tothe State of California to cause cancer and birth defects

or other reproductive harm. Wash hands after handling.

i. GENERAL OPERATION

• Read, understand, andfollowaUinstruc-

tions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine, Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc,, which could be picked

up and thrown by the blades.

- Be sure the area is clear of bystanders

before operating. Stopmachineif anyone enters the area,

Never direct discharged material toward anyone, Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• De net operate machine without the en- tire grass catcher, discharge chute, or

othersafety devices in place and working. Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute,

• Operate machine only in daylight or good

artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways,

• Use extra carewhen loading or unloading the machine into a trailer or truck,

Always wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower*related inju- ries, These operators should evaluate their ability to operate the riding mower safelyenough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust / engine parts and burn. De not allow the mower to plow leaves or other

debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before operating or storing the machine, Allow machine to cool before storage,

• Never carry passengers.

• Do not mowin reverse unless absolutely necessary.,Always lookdown and behind

before and while backing.

!1. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution, tf you cannot back up the slope or ifyou feet uneasy

on it, do not mow it. * Mow up and down slopes, not across.

Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine, Tall grass can hide obstacles,

° Choose a low ground speed so that you

wilt not have to stop or shift while on the slope.

, Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shiftto neutral and coast downhill.

, Avoid starting, stopping, or turning on a

slope, tfthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

° Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

, Use extracare while operating machine

with grass catchers or other attachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

Iii, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity, Never assume

that children will remain where you last saw them,

- Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator,

- Be alert and turn machine off if a child enters the area.

- Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past maysuddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma-

chine. Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING , Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point,

• Fottowthemanufacturer'srecommenda- tion forweight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• Onstopes, theweightofthetowedequip-

ment may cause loss of traction and toss

of control,

• Travel slowly and allow extra distance to stop.

V, SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive,

Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to coot

before refueling. Never fuel the machine indoors.

Never store the machine or fuel container where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser

nozzle,

° Keepthenozzleincontactwiththerim

ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donot useanozzlelock-opendevice.

- Iffuelisspiltedonclothing,changecloth- ingimmediately.

• Neveroverfillfueltank.Replacegascap andtightensecurely.

GENERALSERVICE

• Neveroperatemachineina closed area.

° Keepallnutsandboltstighttobesurethe

equipmentisinsafeworkingcondition.

- Nevertamperwithsafetydevices.Check

theirproperoperationregularly.

o Keepmachinefreeofgrass,leaves,or

otherdebrisbuild-up.Cleanoilorfuel spillageandremoveanyfuel-soakedde-

bris.Allowmachinetocoolbeforestoring.

• ifyoustrikeaforeignobject,stopand inspectthemachine.Repair,ifnecessary, beforerestarting.

• Nevermakeanyadjustmentsorrepairs withtheenginerunning.

• Checkgrasscatchercomponentsandthe dischargechutefrequentlyandreplace

withmanufacturer'srecommendedparts, whennecessary.

Mowerbladesaresharp.Wraptheblade orweargloves,anduseextracaution whenservicingthem.

• Checkbrakeoperationfrequently.Adjust

andserviceasrequired.

Maintainorreplacesafetyandinstruction labels,asnecessary.

° Besuretheareaisclearofbystanders

beforeoperating.Stopmachineifanyone entersthearea.

• Nevercarrypassengers.

• Donotmowinreverseunlessabsolutely necessary.Alwayslookdownandbehind

beforeandwhilebacking.

Nevercarrychildren,evenwiththe bladesshutoff.Theymayfalloffand beseriouslyinjuredorinterferewithsafe machineoperation.Childrenwhohave

beengivenridesinthepastmaysuddenly appearinthemowingareaforanother

rideandberunoverorbackedoverby

themachine.

- Keepchildrenoutofthemowingarea andinthewatchfulcareofaresponsible

adultotherthantheoperator.

• Bealertandturnmachineoffifachild

enters the area.

• Before and while backing, took behind and down for small children.

Mow up and down slopes (15 ° Max), not

across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope, ifthetireslosetraction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, ff possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 3 Gallons and Type: Unleaded Regular

Oil Type SAE 10W30(above 32°F)

APt-SG-SL): SAE 5W30(below 32°F) Oil Capacity: 64 oz. Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0-5.2

MPH) Reverse: 0-2.9 Charging System: 15 Amps @ 3600 RPM Battery: AmpiHr: 28

Blade Bolt 45-55 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manufactured to giveyou the best

possible dependability and performance. Should you experience any problem you can-

not easity remedy, please contact a Sears or other q ualified service center. We have com-

petent, well-trained representatives and the proper tools to service or repair this tractor, Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor property, Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maintaining,

caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_IbWAR NING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state taws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

In the state of Calilornia the above is required by law (Section 4442 of the California Public Resources Code), Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffter is

available through your nearest Sears service center (See REPAIR PARTS manual).

Min. CCA: 230

Case size: U1R

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase.

"Your new Craftsman@ product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having

a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expertservice byour 12,000 professional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service_related parts not

covered by the agreement; also, t0% off regular price of preventive maintenance check.

• Fast help by phone - phone support from a Sears representative on products requiring in-home repair, plus convenient

repair scheduling.

Once you purchase the Agreement, a simple phone call is a!! that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase

for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800-827-6655,

SEARS INSTALLATION SERVICE For Sears professional installation ofhome

appliances, garage door openers, water heaters, and othermajor home items, inthe

U,S.A. call 1-800-4-MY-HOME®

Mower

Mower Front Wheel

_t (2) Rear __,

(5) 1-3/16 AssembliesO.D. Washers

(1) Small

Retainer Springs _

(5) Large

Retainer Springs

,,,, ...... ,,,,,,

Lift Link _

(1) Front _?

Lift Link "_),,

Assembly x,',_

If Equipped

(1) Anti-Sway Bar (1) 3/40,D.

(1) Small Retainer

Springs

Washers

(1) Shoulder Bolt

(1) Wheel

(1) Oil Drain Tube

Keys

(2) Keys

(1) 1-1/40.D.

Washer

(1) 3/8-16

Locknut

Slope Sheet

L.....

• • L • •

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed. (2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand is mentioned in this manual, itmeanswhenyouareintheoperating

position (seated behind the steering wheel). TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton,

• Cut along dotted lines on all four pan- els of carton, Remove end panels and lay side panels flat,

° Remove mower and packing materials. ° Check for any additional teose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BATTERY

1, Lift hood to raised position. NOTE: if this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6- t 0 amps. (See

"BATTERY" in Maintenance section of this

manual for charging instructions),

For battery and battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in this manual.

Label

ADJUST S EAT 1, Sit in seat,

2. Lift up adjustmentlever (A) andslideseat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off the skid, Followthe appropriate instruction below

to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual, Be sure

tractor is in a well-ventilated area, Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its high- est position.

2. Release parking brake by depressing brake pedal.

3, Place freewheel control in disengaged

position to disengage transmission (See "TO TRANSPORT" inthe Operation sec- tion of this manua!).

4. Roll tractor forward off skid, Continue with the instructions that follow.

TO INSTALL MOWER

1. Set Parking Brake Lever (P) And Lower Attachment Lift Lever (N),

, Depress clutch/brake pedal all the way

down and hold.

• Pull parking brake lever CP)up and hold, release pressure from clutch/brake pedal,

then release parking brake lever. Pedal

should remain in brake position. Make sure parking brakewill hold tractor secure.

_CAUTION: Lift lever (N} is spring loaded.

Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is

located on left side of fender.

2. Assemble front gauge wheel (W) to front of mower.

H, Front Mower Bracket X, Shoulder Bolt

W. Front Gauge Wheel Y. 1V_O,D. Washer

3, Turn steering wheel left and position

mower.

• Turn steering wheel to the left as far as it will go and position mower on right side of

tractorwith deflector shield (Q) tothe right.

Front

TransaxI .J

I _ I Q. Deflector

Back _ Shield

Z, 3/8-t6 Locknut

A, Mower Side Suspension Arms B. Retainer Spring

C. Rear Lift Unk(s) D. Right Side Rear Mower Bracket

E. Front Lift Unk Assembly F, Front Suspension Bracket

H, Front Mower Bracket

I, Left Side Rear Mower Bracket

K. Belt Tension Rod L. LockingBracket

M. Engine Clutch Pulley

Q. Deflector Shield S. Anti-Sway Bar W, Front Gauge Wheel

4. Slide mower under tractor.

* Bring belt forward and check belt for

proper routing in all mowerpulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

Slide mower under tractor until it is centered under tractor.

5. Install anti-sway bar (S) (If equipped) Anti-Sway Bar (S)

90° End Integrated Washer End

From right side of mower, first insert

90 ° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left

rear tire in front of transaxle,

NOTE: Flashlight may be helpful.

Anti-Sway Bar 'i ,_[:':',: ................

Pivot the integrated washer end of anti- sway bar (S) towards mower deck bracket on right side of mower, Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to insert integrated washer end of bar into

rear mower bracket (D).

Secure with small washer and small retainer spring as shown,

o080%,,

D, Right Side Rear

Mower Bracket

S. Anti-Sway Bar

T Transaxle Bracket

6. Attach mower side suspension arms

(A) to chassis,

• Position front hole in side suspension arm (A) over pin on outside of tractor chassis

and secure with large washer and large

retainer spring (B),

• Repeat on opposite side of tractor.

Transaxle Bracket (T)

Located Between Rear Tires

S, Anti-Sway Bar T, Transaxte Bracket

NOTE: Dependingon model, bracket (T) may be differentthan shown but hole for anti-sway

bar will be in same position/location,

A,Mower Side Suspension Arms B,Retainer Spring D.Right Side Rear Mower Bracket

7, Attach rear lift links (C)

Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

• Liftrearcornerofmowerandpositionslot

in link assembly over pin on rear mower bracket (D) and secure with large washer

and large retainer spring,

• Repeat on opposite side of tractor,

___ ing in all mower pulley grooves and under

• Bracko,

• Disengage belt tension rod (K) from locking bracket (L).

Install belt onto engine clutch pulley (M).

i:ns BetonEngnocu,chpu

IMPORTANT: Check belt for proper rout- mandrel covers.

8 Attach front link (E)

• Turn steering wheel to position wheels straight forward.

• From front of tractor, insert rod end of

front link (E) through front hole in tractor front suspension bracket (F).

• Moveto left side of mower and and insert

large retainer spring (G) through hole in front link (E) behind front suspension

bracket (F),

• Insert other end of link (E) into hole in

front mower bracket (H) and secure with washer and small retainer spring (J).

NOTE: Requires deck lifting.

E. Front Lift Link Assembly F. Front Suspension Bracket G. Large Retainer Spring

H. Front Mower Bracket J. Small Retainer Spring

M. Engine Clutch Pulley

M.Engine

Clutch Pulley

Engage belt tension red (K) on locking bracket (L),

_CAUTION: Bett tension rod is

loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position,

• Ifnecessary, adjustgaugewheelsbefore

operating moweras shown inthe owners/ operator's manual, Check gauge wheels,

deck level and rake settings.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance,

• Reducetire pressureto PSI shown on tires,

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual,

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service andAdjustments section ofthis man-

uaL Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor,

check to seethat the brake is operating prop- erly. See"TO CHECK BRAKE"intheService and Adjustments section of this manual,

spring

t/f CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: _/All assembly instructions have been

completed. J No remaining loose parts in carton. J'Battery is properly prepared and

charged.

€" Seat is adjusted comfortably and tight-

ened securely.

Z' All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

vf Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

_/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

vf Check wiring, See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged" posi-

tion (see "To Transport" in the Operation

section of this manual).

While learning how to use your tractor, pay

extra attention to the following important items:

_/ Engine oit is at proper level. _,/Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

if Become familiar with all controls, their

location and function. Operate them before you start the engine,

vz Be sure brake system is in safe operating

condition.

J" Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (Seethe Operation and Maintenance sections in this manual).

/ tt is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MlSSlON" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

141.1

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON BA3"TERY REVERSE FORWARD CRUISE CONTROL CLUTCH/BRAKE

OPERATION

SYSTEM (ROS)

FUEL

®@®@@

ATTACHMENT A'I-FACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury andtor property damage.

._,_,t_,,. ifnot avoided, could result in death, serious injury

_#j,,j FIRE indicates a hazard which, if not avoided,

DANGER indicates a hazard wh}ch, if not avoided,

wilt result in death or serious injury.

WARNING indicates a hazard which, if net avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

and/or property damage.

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWERLIFT

PEDAL

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine, (C) PARKING BRAKE- Locks clutch/brake

pedal into the brake position. (D) THROTTLE CONTROL- Used to control

engine speed. (E) ATTACHMENT CLUTCH SWITCH

-Used to engage the mower blades, or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while

in reverse.

American National Standards Institute,

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER- Used to set

forward movement of tractor at desired speed without holding the forward drive pedal,

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL- Used for reverse movement of tractor.

(M) FREEWHEELCONTROL- Disengages transmission for pushing or slowly towing the tractor with the engine off.

(N) CHOKE CONTROL- Used when starting a cold engine.

(P) SERVICE REMINDER / HOUR METER

- indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into | the eyes, which can result in severe eye damage. Always wear safety I

glasses or eye shields while operating your tractor or performing any | adjustments or repairs. We recommend standard safety glasses or a |

wide vision safety mask worn over spectacles, |

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

!. Depress brake pedal (B) all the way down

and hold.

2. Pull parking brake lever (C) up and hold,

release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractorsecure.

STOPPING MOWER BLADES -

• To stop mower blades, move attachment

clutch controtto disengaged position (l_'t),

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove keywhen leavingtractorto prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the

battery to discharge and go dead, NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

J:I,CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

(__) Attachment (1_) Attachment

C_utchControl ClutchControl

"Engaged.... Disengaged"

GROUND DRIVE - * Tostopgrounddrive, depress brake pedal

nitthe way down,

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed. ENGINE -

- Move throttle control (D) between half and full speed (fast) position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower performance.

TO USE CHOKE CONTROL (N)

Use choke control whenever you are starting a cotd engine. Do not use to start a warm

engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controited by the forward and reverse drive pedals. t, Start tractor and release parking

brake,

2. Slowly depress forward (K) or reverse(L) drive pedal to begin movement. Ground

speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions

such as trimming at slow speeds may cause the cruise control to disengage, Do not use

the cruise control on slopes, rough terrian

or while trimmimg or turning.

- With forward drive pedal depressed to desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever,

To disengagethe cruise control, depress the

brake pedal, tap on forward drive pedal or push the cruise control lever down.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

The cutting height range is approximately 1" to 4". The heights are measured from the

ground tothe blade tip with the engine not run- ning. These heights are approximate and may

vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool sea- son and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

* Putattachmenttifttever in desired cutting

height slot,

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wil! shut off the engine, You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting offwhen operating your equipment on rough,

rolling terrain or hills. !. Select desired height of cut with attach-

ment lift lever.

2, Start mower blades by engaging attach-

ment clutch control.

TO STOP MOWER BLADES

• Disengage attachment clutch control. ,_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS) "Your tractor is equipped with a Reverse

Operation System (ROS), Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position,

_LWARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged, Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary,

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3, Look down and behind before and

while backing.

4, Slowly depress reverse drive pedal to

start movement,

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS

_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not

drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stoppingor changing speed on hills.

- If stepping is absolutely necessary, push brake pedal quicklyto brake position and engage parking brake.

• To restart movement, stowly retease park- ing brake and brake pedal.

•Slowly depress appropriate drive pedal to slowest setting,

• Make ail turns slowly,

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Free wheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged

position,

o Do not push or tow tractor at more than

two (2) MPH.

. To reengage transmission, reverse above

procedure.

NOTE: To protect hood from damage when

transporting your tractor onatruck or atrailer,

besure hoodisclosedand secured to tractor. Use an appropriate means of tying hood to

tractor (rope. cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number

of hours the engine has run and flashes to indicate that the engine or mower needs ser-

vicing. When service is required, the service reminder will flash for two hours. To service

engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For acurate reading, be sure key remains in the "STOP" position when engine is not

running.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1, Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube, Do

notthreadthe cap ontothetube. Remove

and read oil level. If necessary, add oil until "FULL:' mark on dipstick is reached. Do not overfill.

3. For cofd weather operation you should

change oil for easier starting (See the oiI viscosity" chart in the Maintenance section

of this manual).

4, To change engine oil, see the Maintenance

section in this manual.

5. Fill fuef tank to bottom of filler neck. Do not

overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near

an open flame. IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

orcarburetor cleaner products in thefuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine,

1. Be sure freewheel control is inthe trans- mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3, Move attachment clutch to disengaged

position,

4. Move throttle control to fast position

5. Putl choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, If the engine does

not start after several attempts, push choke control in, wait afew minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50°F/10°C and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly, If the engine starts to run roughly, pull the choke control out slightly

for a few seconds and then continue to

push the control in slowly.

8. The attachments and ground drive can

now be used, Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°Fil0°C and below)

9. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and

load, until the choke control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and then continue to push the

control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3, Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

4. The attachments can be used during the

engine warm-up period after the transmis- sion has been warmed up and may require

the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32°F) the carburetor fuel mixture may need to be adjusted for best engine performance lsee "TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual).

PURGE TRANSMISSION

_IbCAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be

purged before operating tractor for the first time, This procedure will remove anytrapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstatlation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2, Disengage transmission by placing

freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual),

3. Sitting in the tractor seat, start engine, After the engine is running, move throttle

control to stow position, Disengage park- ing brake,

_CAUTION: At any time, during step 4, there may be movement ofthe drive wheels.

4. Depress forward drive pedal to full for-

ward position and hold for five (5)seconds

and release pedal. Depress reverse drive pedal to full reverse position and hold

for five _5) seconds and release pedal. Repeat this procedure three (3) times,

5. Shutoff engine and set parking brake,

6. Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7, Sitting in the tractor seat, start engine,

After the engine is running, move throttle

control to half (1/2) speed, Disengage parking brake.

8. Drive tractor forward for approximately

five feet then backwards for five feet.

Repeat this driving procedure three

times,

'four transmission is now purged and now ready for normal operation,

MOWING TIPS

. Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have

the cut area to the right of the tractor, This wilt result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings, Make first cut relatively high; the second to the

desired height,

• Do not mow grass when it is wet. Wet grass will ptug mower and leave undesir-

able clumps, Allow grass to dry before

mowing,

- Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material, Regulate ground speed by selecting a low enough speed to give the mower cutting performance as wel! as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used,

MAINTENANCE B_FOR_ EVERY EWHV _VEHY EVERY e_EHY SEFO_E

SCHEDULE EAC. _ 25 so lee SEASOH STORAGE

Check Brake Operation _ _" Check Ti_*e Pressure

_ Check Operotor Presence & ROE

I i,, ,, I I I i,i I n l i,, I,

Systems v'

USE HOURS HOURS HOURS HOURS

A Chook to_Loose Fastener_ .......' I v v v

C Che_WRepleee Mowe_" B_ades = _

T LubricationChart _

0 Check ea.e;y Levee

R Cleon Battery and Termina{s

C!eae Debris Off Stee_'ing P_ate _ .... .......

Che£k Tr6nsaxlB Cooling I_

Ohe_kMowerLevelness .... If

Check V-Belts

Check E_i.e Oil Level _

Chae_e En# ne O I (with o fller) V_ _ ......

ChaRge Eegit_e Oil [withoul oit filler} _#fl,_

N_ Clean Air Fi]_er I_ G '9!ean Ai_ Screen _

! _nsPeet,,M,_,t,ffEf_SP°rkA_e_,_................ "V'

iN Replace Oil Fiiter (_ equiPPed! ..................

E Clean Engine Cooling Fins 11## 2

Replace Spark P!u 9 ........................ _ ........ _ 11

Replace Air Filter Pape_ Cartridge : : !1_

R ep]a£e,,,,,Fuel, ,Filter ....... if,,

v%'

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual,

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear, A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

t. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_Steering Pivot Bolts

Zerk

WheeI Bearing

Zerk

Sector Gear Teeth

QGenera] Purpose Grease @Refer to Maintenance"ENG1NE" Section,

IMPORTANT: Do not oifor grease the pivot points which have special nylon bearings.

Viscous lubricants wilt attract dust and dirt

that will shorten the lifeofthe self-lubricating

bearings. Ifyou feel they must belubricated, use only a dry, powdered graphite type lu-

bricant sparingly,

Front Wheel

Bearing Zerk

Mandrel

Zerks

tlne

TRACTOR Always observe safety rules when per-

forming any maintenance,

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See PSI on tires),

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ftat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer, Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly, tf your tractor does not function as de- scribed, repair the problem immediately,

• The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the

disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat,

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi- tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine,

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

sharp. Replace worn, bent or damaged

blades.

& CAUTION: Use only a replacement btade approved by the manufacturer of your tractor, Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth,

2. Remove blade bolt by turning counter- clockwise.

3. Installnewbladewithstamped"THISSlDE

UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly,

4. Install and tighten blade bott securely (45-55 Ft, Lbs. torque),

IMPORTANT: Special blade bolt is heat

treated. Mandrel

Blade _[_"--.4:_.-__-,

(Special)"'--.___.._.

Center Hole

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au-

tomotive charger witl extend its life.

• Keep battery and terminals clean,

• Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-t0 amperes for ! hour.

_j Assembly

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