Craftsman 917279983 Owner’s Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

PRGT22H50D

Read the Owner's Manual and follow all Warnings and Safety Instructions.

Failure to do so can result in serious

injury.

LAWN TRACTOR

Always Wear Eye Protection During Operation

WARNING:

178497 02.27.01 RH

Printed in U.S.A.

SAFETY RULES

& :Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, andfollow all instructions in themanual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine ifanyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Beaware ofthemowerdischarge direction and donot point itat anyone. Donot operate the mower without either the

entire grass catcher orthe guard in place. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stopengine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffic when operating near or crossing road- ways.

Use extra care when loading or unloading the machine into a trailer or truck.

Data indicates thatoperators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury. Keep machine free of grass, leaves or other debris build-

up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

I1.SLOPE OPERATION

Slopes are a major factor related to Ioss_of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers orother attachments.

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

Avoid starting orstopping on a slope. Iftires lose traction,

disengage the blades and proceed slowly straightdown

the slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifa wheel is overthe

edge of a cliff or ditch, or if an edge caves in. Do notmow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on

theground.

Do notuse grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and themowing activity. Neverassumethatchildren

will remain where you last saw them.

Keep children out of the mowing area and under the

watchful care of another responsible adult.

Be alert and turn machine off ifchildren enter the area. Before andwhen backing, look behind and downforsmall

children. Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and otherfuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free ofgrass, leaves, or other debris build- up. Clean oilor fuel spillage. Allow machine tocool before

storing. Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting. Never make adjustments or repairs with the engine

running. Grass catchercomponents are subjectto wear, damage,

and deterioration, which could expose moving parts or allowobjects tobethrown. Frequently check components

and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

Check brake operation frequently. Adjust and service

asrequired.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area,

Never carry passengers or children even with the blades

off.

Do not mow in reverse unless absolutely necessary. Al-

ways look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the

watchful care of another responsible adult,

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children.

Mow up and down slopes (15 ° Max), not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

Ifmachine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

Look for this symbol to point out im- portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: In orderto prevent acciden-

tal starting when setting up, transport- ing, adjusting or making repairs, al- ways disconnect spark plug wire and placewirewhere itcannot contact spark

plug.

CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer

of your tractor. Use common sense when towing. Operate only at the low-

est possible speed when on a slope. Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction with the ground and cause you to lose

control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OILTYPE (API_SF_SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.75 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND SPEED (MPH): FORWARD: 0 - 5,8

REVERSE: 0-2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and

using your tractor. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, itshould be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service centre/department (See RE-

PAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain you rtractor properly. Always observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 16-19

ASSEMBLY ................................................................ 6-9

OPERATION ............................................................ 10-15

MAINTENANCE SCHEDULE ....................................... 16

SERVICE AND ADJUSTMENTS ............................. 20-26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................. 28-29

REPAIR PARTS - TRACTOR .................................. 32-46

WARRANTY ................................................................ 50

UNASSEMBLED PARTS

Steering Wheel

Steering Steering

Wheel Adapter Wheel Insert

Seat

Steering Sleeve

Extension

(4) Wheels

(4)

Adjusting

Bar

Gauge Wheel

(12) Crownlock

Nuts 5/16-18

(4)

;rackets

(12) Carriage Bolts

5/16-18 x 5/8

_ 4_7_2ers

14 Ga.

(4) Retainer

springs

(4) Clevis Pins

(1) Washer @ 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Mower

(5) Retainer Springs (_'_sp

(double loop)

Retainer Springs (single loop)

(1)Front Plate \ /_ Assembly

_-_ (2)Flanged

Pins

Nose Roller

(2) Locknuts

5/16-18

For Future Use

(4) Shoulder Bolt

Nose Roller

(2) Washers

17/32 x 7/8 x 16 Ga.

Slope Sheet

Keys

(2) Keys

ASSEMBLY

Your new tractor has been assembled atthe factory with exception of those parts left unassembled for shipping purposes. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) Pliers (1) Tire pressure gauge (2) 9/16"wrench (1) Utility knife

(1) 1!2"wrench (1) 3/4" socketw/drive ratchet

When right or left hand is mentioned in this manual, itmeans when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Remove mower and packing materials. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

Remove hex bolt, Iockwasherand large flatwasher from steering shaft.

Position front wheels of the tractor so they are pointing straightforward.

Slide the steering sleeve over the steering shaft.

Align tabs and press steering sleeve extension into

bottom of steering wheel. Position steering wheel so cross bars are horizontal (left

to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRESWHERE TRACTOR IS TO ROLL OFF SKID.

STEERING WHEEL INSERT

___---_LHEX BOLT

(_---_LARGE FLAT WASHER

SLEEVE EXTENTION

STEERING /J SHAFT

STEERING' SLEEVE _ ,/ _\

FIG. 1

OCK WASHER

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

Lift hood to raised position. If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).

LABEL

FIG. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and setasidefor assembly ofseat

to tractor. Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan. Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor. Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing brake pedal. Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

WARNING: Before starting, read, understand and follow all

instructions in the Operation section ofthis manual. Be sure tractor is in a well-ventilated area. Be sure the area in front

of tractor is clear of other people and objects.

Be sure all the above assembly steps have been

completed.

Check engine oil level and fill fuel tank with gasoline. Place freewheel control in "transmission engaged" posi-

tion.

Sit on seat in operating position, depress brake pedal

and set the parking brake.

Press lift lever plunger and raise attachment lift lever to its highest position.

Startthe engine. Afterengine has started, move throttle

control to idle position.

Release parking brake. Slowly movethe motion control lever forward and slowly

drive tractor off skid. Apply brake to stop tractor and set parking brake.

Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS AND

BRACKETS TO MOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are properly adjusted to ensu re optimum mower performance.

Attach front gauge wheel brackets marked front left

(FL), front right (FR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not

tighten Iocknuts until all carriage bolts have been in- stalled.

Attach reargauge wheel brackets marked rear left (RL),

rear right (RR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not tighten Iocknuts until all carriage bolts have been installed. Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels asshown using shoulder bolts,

3!8 washers and 3!8-16 center Iocknuts and tighten securely. Adjust gauge wheels to highest position for ease of

mower deck assembly. Adjust gauge wheels before operating mower as shown

in the operation section of this manual.

SHOULDER

BOLT

GAUGE

WHEEL

_8 WASHER

RETAINER

GAUGE WHEEL

BRACKET

ADJUSTING

BAR

"_'_3/8-16 CENTER

CROWNLOCK

FNUT

CARRIAGE

LOCKNUT

7 FIG. 4

ASSEMBLY

TO ATTACH NOSE ROLLER (See Fig. 5)

Position brackets, 17/32 x 7/8 x 16gauge washers, and nose roller between deck mounting brackets as shown.

Be sure to position brackets on correct side, as shown. Install hex bolts and lock nuts as shown. Tighten

hardware securely.

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

TAB "B" HOLE BRACKET

NOSE

ROLLER_

HEX BOLT

_A _,

TAB

FIG. 5

TAB

LOCK NUT

VVASHER

INSTALL MOWER AND DRIVE BELT (See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking

brake.

Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

Slide mower under tractor with deflector shield to right side of tractor.

SUSPENSION ARMS

CHASSIS

IMPORTANT: Check belt for proper routing in all mower

pulley grooves.

If equipped, turn height adjustment knob counterclock- wise until it stops.

Lower mower linkage with attachment lift control. Install belt into electric clutch pulley groove.

Place the suspension arms on inward pointing deck pins. Retain with double loop retainer spring with loops

down as shown. Install front plate assemblyto tractor suspension brack-

ets and retain with single loop retainer springs as shown. Position front plate assembly between front mower

brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop

retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

Raise deck to highest position. Adjust gauge wheels before operating mower as shown

in the Operation section of this manual.

FRONT

SUSPENllON ELECTRIC

BRACKETS CLUTCH PULLEY

FRONT

DOUBLE LOOP RETAINER SPRING

FRONT PLATE ASSEMBLY

GAUGE

WHEEL

DOUBLE LOOP RETAINER

SPRING

USE PLIERS FOR

RETAINER SPRINGS

LOOP DOWN

J_ SINGLE LOOP

RETAINER SPRINGS

FLANGED PIN

ANTI-SWAY BAR

DEFLECTOR SHEILD

DOUBLE LOOP RETAINER

SPRING (INWARD

POINTING DECK PINS)

FIG. 6

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the fig ures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

,,/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOURNEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SA TISFACTION FROM THIS

QUALITYPRODUCT.

PLEASE REVIEW THE FOLL OWING CHECKLIST."

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Batteryis properly prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition. ,/ Itisimportant to purge the transmission before operating

your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE"and"PURGE TRANSMISSION" inOperation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

I-

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

L,GHTSO.OVI,_TEMPt

I J

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

@@@@@

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

IGNITION

AMMETER POSITION

CHOKE CONTROL ATTACHMENT

THROTTLE _ SWITCH

BRAKE PEDAL

MOTION DRIVE BELT TENSION

HANDLE

SWITCH LIGHT SWITCH

LIFT LEVER PLUNGER

LIFT LEVER

FREEWHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACH MENT CLUTCH SWITCH- Used to engage mower blades or other attachments mounted to your tractor.

LIFT LEVER- Used to raise and lower mower deck or other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

CHOKE CONTROL - Used when starting a cold engine. LIGHT SWITCH - Turns the headlights on and off.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

PARKING BRAKE LEVER

MOTION CONTROL

LEVER

HEIGHT ADJUSTMENT

KNOB

FIG. 7

THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used to start and stop the engine. AMMETER- Indicates battery charging(+) or discharging(-),

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB- Used toadjust the mower height.

MOTION DRIVE BELT TENSION HANDLE- Used when changing motion drive beltand, if necessary, starting engine

under extremely cold conditions.

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. When engine isrunning, any attempt bythe operator

to leave the seat without first setting the parking brake will shut off the engine.

Depress brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressure from brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

CHOKE "DISENGAGE" CLUTCH SWITCH CONTROL \ PULL OUT TO

/BRAKECONTROI_THROTTLELEVERP "ENGAGE"

POSITION

"BRAKE" _T

HEIGHT AD3USTMENT KNOB

MOWER BLADES -

To stop mower blades, move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE-

To stop ground drive, depress brake pedal into full "BRAKE" position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE

BRAKE PEDAL IS FULLY DEPRESSED. ENGINE-

Move throttle control to slow position.

NOTE: Failure to move throttle control toslow position and allowing engine to idle before stopping may cause engine

to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

PUSH IN TO ATTACHMENT

KEY

"DISENGAGED"

POSITION

LEVER

PARKING BRAKE

"ENGAGED"

POSITION

FIG. 8

ION

NOTE: Under certain conditions when tractor is standing idle

with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best mower performance.

TO USE CHOKE CONTROL (See Fig. 8}

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

knob into disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustmentto the drive control sys-

tem.

The direction and speed of movement is controlled by the motion control lever.

Start tractor with motion control lever in neutral (N) position. Release parking brake.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

Turn knob clockwise ( s_ ) to raise cutting height. Turn knob counterclockwise (_%) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly offthe ground when mower is atthe desired cutting height in

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level

surface.

Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

Remove retainer spring and clevis pin which secure

each gauge wheel bar.

Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly offthe

ground.

Replace retainer spring into clevis pin. Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU CHANGE THE CUTTING HEIGHT OF THE MOWER

DECK.

RETAINER

SPRING

CLEVIS

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 10)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

Select desired height of cut, Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment

clutch control.

TO OPERATE ON HILLS

I _ CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills.

If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE

BRAKE PEDAL IS FULLY DEPRESSED.

To restart movement, slowly release parking brake and

brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing ortowing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control islocated atthe reardrawbarof

tractor.

Raise attachment lift to highest position with attach- ment lift control.

Pull freewheel control out and into the slot and release so it is held in the disengaged position. Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedu re.

NOTE: To protect hood from damage when transporting your tractor on atruck or atrailer, besure hood isclosed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, orthe deflector shield in place.

ATTACHEMNT CLUTCH SWITCH

PULL OUT TO

"ENGAGE"

PUSH IN TO "DISENGAGE"

LIFT LEVER HIGHEST

POSIITON

LOWEST POSITION

DEFLECTOR

FIG. 10 13

FIG. 11

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction

with the ground and ca use you to lose control ofyou rtractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions foradditional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine forthe first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

Be sure freewheel control is inthe transmission engaged position.

Sit on seat in operating position, depress brake pedal and set parking brake.

Move attachment clutch to "DISENGAGED" position. Move throttle control to fast position

Pull choke control out for acold engine start attempt. For a warm engine start attempt the choke control may not

be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in,wait a few minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50 °F and above)

When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to runroughly, pull the choke control out slightly for afew seconds and then continue to push the control in slowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° Fand below)

When engine starts, slowly push choke control in until the engine beg ins to run smoothly. Continue to push the

choke control in small steps allowing the engine to accept small changes in speed and load, until the choke

control is fully in. Ifthe engine starts to run roughly, pull the choke control out slightly for afew seconds and then

continue to push the control in slowly. This may require an engine warm-up period from several seconds to

several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you may need to disengage the motion drive belt asfollows:

Be sure parking brake is engaged. Remove retainer spring from the drive belt tension

handle to relieve belt tension. Start engine and allowit towarm up for three (3) minutes.

Shut-off engine and engage parking brake. Engage drive belt tension handle and replace the re-

tainerspring.

AUTOMATIC TRANSMISSION WARM UP

Before d riving the unit in cold weather, the transmission should be warmed up as follows:

Be sure the tractor is on level ground. Place the motion control lever in neutral. Re-

lease the parking brake and let the brake slowly return to operating position.

Allow one minute for transmission to warm up. This can be done during the engine warm up

period.

The attachments can be used during the engine warm- up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

OPERATION

PURGE TRANSMISSION MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor.

I _ CAUTION:Neverengageordisengage I

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION

REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

Place tractor safely on level surface with engine offand parking brake set.

Disengage transmission byplacing freewheel control in freewheeling position (See "TO TRANSPORT" in this

section of manual). Sitting in the tractor seat, startengine. After the engine

is running, move throttle control to slow position. Disengage parking brake

Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3)times.

NOTE: Du ring this procedure there will be no movement of drive wheels. The air isbeing removed from hydra ulic drive system.

Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section

of manual). Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. Disengage parking brake.

Slowly move motion control lever forward, after the tractor moves approximately five (5)feet, slowly move motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

freewheel lever while the engine is

running.

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the fight ofthe tractor. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start bytu ruing to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mowerand leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full th rottle when mowing to assure better mowing performance and proper dis- charge ofmaterial. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 12

CUSTOMER RESPONSIBILITIES

DATES '

AS YOU COMPLETE

REGULAR SERVICE d_'_b£'_._ £.__';/_ .."/_q._/" _q_(';'/_£'_" SERVICE DATES

Check Brake Operation _,

Check Tire Pressure

Check Operator Presence and

T interlock Systems I1_

R Check for Loose Fasteners _ _7 A Sharpen/Replace Mower Blades I_.

C Lubdcation Chart

0 Check Battery Level

R Clean Battery and Terminals

Check TransaxIe Cooling Adjust Blade Beit(s) Tension _5

Adjust Motion Drive Belt(s) Tension _5

Check Engine Oil Level _ I_ Change Engine Oil 1_123

Clean Air Filter

N Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (If equipped) _:

N Clean Engine Cooling Fins 11_2

Replace Spark Plug _ Replace Air Filter Paper Cartridge _2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures 5 - If equipped with adjustable system

2 - Service more often when operating in dirty or dusty conditions 6 Not required if equipped with maintenance free battery 3 gequippedwithoilfilter, changeoilevery50hours 7 Tightenfrontaxlepivotboltto35ff Ibs maximum 4 Replace blades more often when mowing in sandy soil Do not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace airfilter, and check blades and belts for wear. A newspark plug and clean airfilterassure proper air-fuel

mixture and help yourengine run betterand last longer.

LUBRICATION CHART

(])TIE ROD BALL JOINTS

ZERK ZERK

_FRONT WHEEL,

BEARING

ZERK

SECTOR "_)ENGINE GEAR TEETH

WHEEL

BEFORE EACH USE

Check engine oil level. Check brake operation.

Check tire pressure. Check operator presence and

interlock systems for proper operation. Check for loose fasteners.

(])SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRI-

CATE)

_GENERAL PURPOSE GREASE _)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS Wl LL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF- LUBRICATING BEARINGS, IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

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