Craftsman 917279982 Owner’s Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

_WARNING:

MODEL:

PRGT22H50C

Read the Owner's Manual and follow all Warnings and Safety

Instructions. Failure to do so can result in serious injury.

LAWN TRACTOR

Always Wear Eye Protection During Operation

178493 3.1.01 JH

- Printed in U.S.A.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and followall instructions inthe manual

and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Beaware ofthe mower discharge direction and donot point itat anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

Slow down before turning. Never leave arunning machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stopengine before removing grass catcher orunclogging

chute.

Mow only indaylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing road-

ways.

Use extracare when loading or unloadingthe machine into

a trailer or truck.

Data indicates thatoperators, age60 years and above,are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury.

Keep machine free of grass, leaves or other debris build-

up which can touch hot exhaust /engine parts and burn.

Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean

any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to Ioss-of-control and tipover accidents, which can result in severe injury or death, All slopes

require extra caution, If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do

not make sudden changes in speed or direction.

Avoid starting orstopping on aslope. Iftires Iosetraction, disengage the blades and proceed slowly straightdown

the slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifawheel isover the edge of a cliff or ditch, or if an edge caves in.

Do notmow on wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by putting your foot on

theground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Neverassumethatchildren

will remain where you last saw them.

Keep children out of the mowing area and under the

watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and downforsmall

children.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free ofgrass, leaves, or other debris build- up. Clean oilorfuelspillage. AIIowmachinetocool before

storing.

Stop and inspect the equipment if you strike an object. Repair, ifnecessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subjectto wear, damage,

and deterioration, which could expose moving parts or allow objects tobethrown. Frequently check components

and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off. Do not mew in reverse unless absolutely necessary. Always

look down and behind before and while backing, Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful

care of another responsible adult, Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), net across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps, Uneven terrain could over- turn the machine, Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do net turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out im-

portant safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In orderto prevent acciden-

tal starting when setting up, transport- ing, adjusting or making repairs, al- ways disconnect spark plug wire and placewirewhere it cannot contact spark

plug.

CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications ofthe manufacturer

of your tractor. Use common sense when towing. Operate only at the low-

est possible speed when on a slope. Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction with the ground and cause you to lose

control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OILTYPE (API_SF_SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.75 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND SPEED (MPH): FORWARD: 0 - 5,8

REVERSE: 0-2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and

using your tractor. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system isequipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service centre/department (See RE-

PAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a new Tractor. Ithas been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain you rtractor properly. Always observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 16-19

ASSEMBLY ................................................................ 6-9

OPERATION ............................................................ 10-15

MAINTENANCE SCHEDULE ....................................... 16

SERVICE AND ADJUSTMENTS ............................. 20-26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................. 28-29

REPAIR PARTS - TRACTOR .................................. 32-46

WARRANTY ............................................. BACK COVER

UNASSEMBLED PARTS

Steering Wheel

Steering Steering

Wheel Adapter Wheel Insert

Seat

Steering Sleeve

Extension

(4) Wheels

(4)

Adjusting

Bar

Gauge Wheel

(12) Crownlock

Nuts 5/16-18

(4)

;rackets

(12) Carriage Bolts

5/16-18 x 5/8

O 4_7_2ers

14 Ga.

(4) Retainer

springs

(4) Clevis Pins

(1) Washer @ 17/32 x 1-3/16 x 12 Gauge

(1) Knob _1_

Mower

(5) Retainer Springs (_,,_

(double loop)

Retainer Springs (single loop)

(2)Flanged

Assembly

Locknuts

5/16-18

(2) Nylon

Nose Roller

Keys

(4) Shoulder Bolt

Nose Roller

Nose Roller Brackets

(2) HexBolts _

5/16-18 x 1

(2) Washers

17/32 x 7/8 x 16 Ga.

Slope Sheet

(2) Keys

For Future Use

ASSEMBLY

Your new tractor has been assembled atthe factory with exception of those parts left unassembled for shipping pu rposes. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) Pliers (1) Tire pressure gauge (2) 9/16"wrench (1) Utility knife

(1) 1!2"wrench (1) 3/4" socketw/drive ratchet

When right orleft hand is mentioned in this manual, itmeans when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Remove mower and packing materials. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

Remove hex bolt, Iockwasherand large flatwasher from steering shaft.

Position front wheels of the tractor so they are pointing straightforward.

Slide the steering sleeve over the steering shaft.

Align tabs and press steering sleeve extension into

bottom of steering wheel. Position steering wheel so cross bars are horizontal (left

to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

Snap steering wheel insert into center ofsteering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRESWHERE TRACTOR IS TO ROLL OFF SKID.

STEERING WHEEL INSERT

___---_LHEX BOLT

(_---_LARGE FLAT WASHER

SLEEVE EXTENTION

STEERING /J SHAFT

STEERING' SLEEVE _ ,/ _\

FIG. 1

OCK WASHER

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

Lift hood to raised position. If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).

LABEL

FIG. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and setasidefor assembly ofseat

to tractor. Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan. Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor. Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section, page 11 for location and function of

controls)

Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake bydepressing clutch/brake pedal. Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Opera- tion section, page 11 for location and function of controls)

,_WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

Be sure all the above assembly steps have been completed.

Check engine oil level and fill fuel tank with gasoline. Place freewheel control in"transmission engaged" posi-

tion. Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake. Place motion control lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position. Release parking brake. Slowly move the motion control leverforward and slowly

drive tractor off skid. Apply brake to stop tractor, set parking brake and place

motion control lever in neutral position. Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS AND BRACKETS TO MOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

Attach front gauge wheel brackets marked front left (FL), front right (FR) to mower deck using (3) carriage

bolts and (3) Iocknuts. For ease of installation do not tighten Iocknuts until all carriage bolts have been in-

stalled. Attach rear gauge wheel brackets marked rear left (R L),

rear right (RR) to mower deck using (3)carriage bolts and (3) Iocknuts. For ease of installation do not tighten

Iocknuts until all carriage bolts have been installed. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten

securely. Adjust gauge wheels to highest position for ease of mower deck assembly. Adjust gauge wheels before operating mower as shown in the operation section of this manual.

RETAINER SPRING % CROWNLOCK

PIN _ NUT

GAUGE WHEEL

MOU f BRACKET

SHOULDER BOLT

GAUGE WHEEL CARRIAGE

ADJUSTING

BAR

3/8 WASHER

_,_ BOLTS

3/8-16 CENTER LOCKNUT

7 FIG. 4

ASSEMBLY

TO ATTACH NOSE ROLLER (See Fig. 5)

Position brackets, 17/32 x 7/8 x 16gauge washers, and nose roller between deck mounting brackets as shown.

Be sure to position brackets on correct side, as shown. Install hex bolts and lock nuts as shown. Tighten

hardware securely.

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

TAB "B" HOLE BRACKET

NOSE

ROLLER_

HEX BOLT

_A _

TAB

LOCK NUT

WASHER

FIG. 5

INSTALL MOWER AND DRIVE BELT (See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking

brake.

Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

CHASSIS BRACI

DOUBLE LOOP SUSPENSION ARMS RETAINER SPRING

(Inwardpointingdeckpins)

Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

If equipped, turn height adjustment knob counterclock- wise until it stops.

Lower mower linkage with attachment lift control. Install belt into electric clutch pulley groove. Place the suspension arms on inward pointing deck

pins. Retain with double loop retainer spring with loops down as shown.

Install front plate assemblyto tractor suspension brack- ets and retain with single loop retainer springs as shown.

Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop

retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

Raise deck to highest position. Adjust gauge wheels before operating mower as shown

in the Operation section of this manual.

FRONT SUSPENSION ELECTRIC

BRACKETS CLUTCH

FRONT MOWER

BRACKET

FRONT PLATE

GAUGE WHEEL

DOUBLE LOOP

RETAINER SPRING

USE PLIERS FOR

RETAINER SPRINGS

LOOP DOWN

ANTI-SWAY

BAR

IDLER PULLEY

FIG. 6

SINGLE LOOP

RETAINER SPRINGS

DEFLECTOR

SHIELD

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the fig ures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how tooperate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SA TISFACTION FROM THIS

QUALITYPRODUCT.

PLEASE REVIEW THE FOLL OWING CHECKLIST:

,z All assembly instructions have been completed. ,z No remaining loose parts in carton. ,z Batteryis properly prepared and charged. (Minimum 1

hour at 6 amps). Seat is adjusted comfortably and tightened securely.

,z All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWING IMPORTANT

ITEMS:

,z Engine oil is at proper level. ,z Fuel tank is filled with fresh, clean, regular unleaded

gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine.

,z Be sure brake system is in safe operating condition. ,z It is important topurge the transmission before operating

your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE"and"PURGE TRANSMISSION" inOperation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

I-

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

L,GHTSO.OVI,_TEMPt

I J

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

@@@@@

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

IGNITION

AMMETER POSITION

SWITCH LIGHT SWITCH

CLUTCH/ BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

THROTTLE

CHOKE CONTROL

ATTACHMENT CLUTCH SWITCH

LIFT LEVER

PLUNGER

LIFT LEVER

PARKING BRAKE LEVER

MOTION CONTROL

LEVER

FREEWHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACH MENT CLUTCH SWITCH- Used to engage mower blades or other attachments mounted to your tractor.

LIFT LEVER- Used to raise and lower mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL- Used for declutching and brak- ing the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

CHOKE CONTROL - Used when starting a cold engine. LIGHT SWITCH - Turns the headlights on and off.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

FIG. 7

THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used to start and stop the engine. AMMETER- Indicates battery charging(+) or discharging(-),

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB- Used toadjust the mower height.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask over spectacles

or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

You rtractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

CHOKE "DISENGAGE" CLUTCH SWITCH

THROTTLE "ENGAGE"

LEVER

BRAKE PEDAL

"BRAKE"

POSITION

HEIGHT ADJUSTMENT KNOB

CONTROL \ PULL OUT TO

STOPPING (See Fig. 8)

MOWER BLADES -

To stop mower blades, move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE-

To stop ground drive, depress clutch/brake pedal into full "BRAKE" position..

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCHIBRAKE PEDAL IS DEPRESSED. ENGINE-

Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

PUSH IN TO ATTACHMENT

KEY

"DISENGAGED"

POSITION

LEVER

PARKING BRAKE

"ENGAGED"

POSITION

FIG. 8

ION

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor isstanding idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best mower performance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the motion control lever.

Start tractor with motion control lever in neutral (N) position.

Release parking brake. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

Turn knob clockwise ( J'_ ) to raise cutting height. Turn knob counterclockwise (V_) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

Gauge wheels are properly adjusted when they are slightly offthe ground when mower isat the desired cutting height

inoperating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions. NOTE:Adjust gauge wheels with tractor on a flat level

surface.

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Opera-

tion section of this manual). Remove retainer spring and clevis pin which secure

each gauge wheel bar. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly

offthe ground. Replace retainer spring into clevis pin. Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURETO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OFTHE MOWER DECK.

RETAINER SPRING

CLEVIS PIN

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 8)

Your tractor is equipped with an operator presence

sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

Select desired height of cut. Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES- disengage attachment

clutch control.

TO OPERATE ON HILLSTO ADJUST GAUGE WHEELS (See Fig. 9)

I _ CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to

slower position. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11) When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of

tractor.

Raise attachment lift to highest position with attachment lift control.

Remove retainer spring from freewheel control rod. Push control rod into disengage transmission and reinsert

retainerspring into control rod hole now on back side of the bracket.

Do not push or tow tractor at more than two (2) MPH. To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope.

CAUTION: Do not operate the mower

without eitherthe entire grass catcher,

on mowers so equipped, orthe deflec-

tor shield in place.

ATTACHEMNT CLUTCH SWITCH

PULL OUT TO

"ENGAGE"

PUSH IN TO "DISENGAGE"

LIFT LEVER HIGHEST

POSIITON

LOWEST POSITION

DEFLECTOF SHIELD

FIG. 10 13

FIG. 11

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a

load, while on a slope, is dangerous. Tires can lose traction with the ground and ca use you to lose control of you rtractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions foradditional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine forthe first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

Be sure freewheel control is inthe transmission engaged position.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

Place motion control lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position.

Move throttle control to fast position Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in,wait a few minutes and try again. Ifengine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50 °F and above)

When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for afew

seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° Fand below)

When engine starts, slowly push choke control in until the engine beg ins to run smoothly. Continue to push the

choke control in small steps allowing the engine to accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then

continue to push the control in slowly. This may require an engine warm-up period from several seconds to

several minutes, depending onthe temperature.

AUTOMATIC TRANSMISSION WARM UP

Before d riving the unit in cold weather, the transmission should be warmed up as follows:

Be sure the tractor is on level ground. Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake slowly return to operating position.

Allow one minute for transmission towarm up. This can be done during the engine warm up period.

The attachments can be used during the engine warm- up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

OPERATION

PURGE TRANSMISSION MOWING TIPS

Tire chains cannot be used when the mower housing is

I _ CAUTION:Neverengageordisengage I

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION

REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

Place tractor safely on level surface with engine offand parking brake set.

Disengage transmission byplacing freewheel control in freewheeling position (See "TO TRANSPORT" inthis

section of manual). Sitting inthe tractor seat, startengine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal. Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air isbeing removed from hydraulic drive system.

Move motion control leverto neutral (N) position. Shut- off engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section

of manual). Sitting inthe tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With motion control leverin neutral (N) position, slowly

disengage clutch/brake pedal. Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times. Your tractor is now purged and now ready for normal

operation.

freewheel lever while the engine is

running.

attached to tractor. Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side ofmower should beused for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right ofthe tractor. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turuing tothe right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mowerand leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 12

CUSTOMER RESPONSIBILITIES

DATES '

AS YOU COMPLETE

REGULAR SERVICE d_'_b£'_._ £._ _';/_ .."/_q._/" _q_(';'/_£'_" SERVICE DATES

Check Brake Operation _,

Check Tire Pressure

Check Operator Presence and

T interlock Systems I1_

R Check for Loose Fasteners _ _7 A Sharpen/Replace Mower Blades I_.

C Lubdcation Chart

0 Check Battery Level

R Clean Battery and Terminals

Check TransaxIe Cooling Adjust Blade Beit(s) Tension _5

Adjust Motion Drive Belt(s) Tension _5

Check Engine Oil Level _ I_ Change Engine Oil 1_123

Clean Air Filter

N Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (If equipped) _:

N Clean Engine Cooling Fins 11_2

Replace Spark Plug _ Replace Air Filter Paper Cartridge _2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures 5 - If equipped with adjustable system

2 - Service more often when operating in dirty or dusty conditions 6 Not required if equipped with maintenance free battery 3 gequippedwithoilfilter, changeoilevery50hours 7 Tightenfrontaxlepivotboltto35ff Ibs maximum 4 Replace blades more often when mowing in sandy soil Do not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A newspark plug and clean airfilterassure proper air-fuel

mixture and help yourengine run betterand last longer.

LUBRICATION CHART

I_IE ROD BALL JOINTS

ZERK ZERK

2_FRONT WHEEL,

BEARING

ZERK

SECTOR "3_ENGINE GEAR TEETH

WHEEL

BEFORE EACH USE

Check engine oil level. Check brake operation.

Check tire pressure. Check operator presence and

interlock systems for proper operation. Check for loose fasteners.

I_SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRI-

CATE)

2_GENERAL PURPOSE GREASE 3_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS Wl LL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF- LUBRICATING BEARINGS, IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

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