Craftsman 917279942 Owner’s Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

PR20H42STD

Read this Owner's Manual and follow all Warnings and Safety Instructions.

Failure to do so can result in serious injury.

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

WARNING:

180002 6.27.01 RD

Printed in U.S.A.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE=ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and followall instructionsinthemanual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Beaware ofthe mower discharge direction anddo notpoint itat anyone. Do notoperate the mower without either the

entire grass catcher or the guard in place.

• Stowdown before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only indaylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road- ways.

• Useextra carewhen loading or unloading themachine into a trailer or truck.

• Dataindicatesthat operators, age 60years and above, are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free ofgrass, leaves or other debris build- up which can touch hot exhaust / engine parts and bum.

Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean

any oil or fuel spillage before operating or storing the machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION

Slopes are a major factor related to loss-of-controland tipover accidents,which can result in severe injury or death. All slopes requireextracaution, tfyoucannotback upthe slopeor ifyou feel uneasyon it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on aslope. Iftires losetraction, disengage the blades and proceed slowly straight down

the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifa wheel isover the

edge of a cliff or ditch, or if an edge caves in.

• Do notmow onwet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on

the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Neverassumethatchildren

will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and downforsmall children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extracare inhandling gasoline and otherfuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container insidewhere

there is an open flame, such as a water heater.

• Never run a machine inside aclosed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free ofgrass, leaves, orother debris build- up. Clean oil orfuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or

allowobjects tobe thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Al- ways look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out im- portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, al-

ways disconnect spark plug wire and

placewire where itcannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the low- est possible speed when on a slope. Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR

OILTYPE (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER 4.0 PINTS

W/OFILTER 3.75 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND SPEED (MPH): Forward: 0-5.5

Reverse 0-2.4

TIRE PRESSURE: FRONT: 14PSI

REAR: 10PSI

CHARGING SYSTEM: 16 AMPS @3600 RPM

BATTERY: AMP/HR: 30

MIN.CCA: 240

CASE SIZE: U1R

BLADEBOLTTORQUE: 27-35 FT. LBS.

CONGRATULATIONS onyourpurchaseof anewtractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service

center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow aregular schedule inmaintaining, caring for and using your tractor.

• Follow the instructions under the "Customer Responsi- bilities" and "Storage" sections of this owner's manual.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department (See REPAIR PARTS section of this manual).

Inthe state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply onfederal lands.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 16-19

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-15

MAINTENANCE SCHEDULE ....................................... 16

SERVICE AND ADJUSTMENTS ............................. 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................. 27-28

REPAIR PARTS - TRACTOR .................................. 30-45

WARRANTY ................................................................ 46

UNASSEMBLED PARTS

Steering Wheel

Sleeve

Steering

Wheel Insert

Steering Shaft

I Extension

(1) Hex Bolt

3/8-16 x 1

Seat

(1) Washer @ 17/32 x 1-3/16 x 12 Gauge

(1) Knob

(1) Large Flat

Washer f__-.

Steering Adapter

(1) Locknut

For Future Use

Slope Sheet

(1) Lock washer 3/8

(2) Keys

5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

ASSEMBLY

You rnew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

Utility knife Pliers (1) 9/16" wrenches Tire pressure gauge (2) 1/2" wrenches

When right or left hand is mentioned inthis manual, it means when you are in the operating position (seated behind the

steering wheel).

.-----3/8 HEX BOLT

_.-------3/8 LOCK WASHER

INSERT

LARGE FLAT WASHER

TO REMOVE TRACTOR FROM CAR- TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes inextension and lower shafts and install

5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUTS SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straightforward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheetinsert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

STEERING

WHEEL

EXTENSION SHAFT

5/16 HEX BOLT

SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

ASSEMBLY

SEAT

LABEL

BOX

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

;EAT

SHOULDER BOLT

FLAT

ADJUSTMENT KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func-

tion of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the

Operation section of this manual).

• Roll tractor forward off skid.

• Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func-

tion of controls)

_kWARNING: Before starting, read, understand and follow

all instructionsin the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmission engaged" po- sition.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (SEE FIG. 4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher blades, (see BLADE REMOVAL in the CUSTOMER

RESPONSABILITY section of this manual).

ASSEMBLY

TO INSTALL MULCHER PLATE (See Fig. 4)

NOTE: If you installed the mulching blades you will need

to install the mulcher plate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove deflector I shield from mower. Raise and hold shield

when attaching mulcher plate and allow

it to rest on plate while in operation.

DEFLECTOR SHIELD

FIG. 4

TO CONVERT TO BAGGING OR DISCHARG-

ING NOTE: The mulcher blades wilt discharge and bag grass,

but for best bagging and discharging install the high performance blades.

• Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the

CUSTOMER RESPONSABILITYsection ofthis manual).

• Store mulcher blades and mulcher plate inasafe place. Your mower is now ready for discharging or installation

of optional grass catcher accessory.

MULCHER

LATCH

HOOKS

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled. See"TO LEVEL MOWER HOUSING"in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SA TISFACTION FROM THIS

QUALITYPRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. ,/ It isimporfant to purge the transmission before operating

your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START

ENGINE"and "PURGE TRANSMISSION"in the Opera-

tion section of this manual).

/CHECKLIST

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

r 'l R N

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

LIGHTS ON OVER TEMP _r

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

H L c®> I

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with you rtractor to familiarize you rself with the locations of various controls and adjustments. Save this manual for future reference.

THROTTLE

CLUTCH/BRAKE PEDAL

FREE WHEEL CONTROL

AMMETER CLUTCH LEVER POSITION

ATTACHMENT SWITCH SWITCH

PARKING BRAKE

IGNITION

LIFT LEVER PLUNGER

ATTACHMENT

LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT POSITIONS

_MOTION

CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, orotherattachments mounted toyourtractor.

LIGHT SWITCH: Turns the headlights on and off. AMMETER - Indicates charging (+) or discharging (-) of

battery.

CHOKE CONTROL - Used when starting a cold engine. THROTTLE CONTROL: Usedfor controllingenginespeed.

CLUTCH/BRAKE PEDAL: Used for dectutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake

position.

FIG. 5

MOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck orother attach merits mounted toyour

tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

SAFETYGLASSES

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will

shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

CHOKE CONTROL

LEVER

THROTTLE CONTROL

"BRAKE" POSITION POSITION BRAKE

CLUTCH/BRAKE

PEDAL "DRIVE" POSITION

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

KEY

IED"

POSITION

CONTROL LEVER

PARKING BRAKE

"DISENGAGED"

POSITION

FIG. 6

• Never use choke to stop engine. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (SEE FIG. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

batter./charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

TO USE CHOKE CONTROL (See Fig. 6) Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heig hts are measu red from theground tothe blade tip with the

engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and betterlooking lawns, mow often and after moderate growth.

OPERATION

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 7) Gauge wheels are properly adjusted when they are slightly

off the ground when mower isat the desired cutting height in operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a flat level

SUrface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washe r, and 3/8-16 locknut and tighten

securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

LOCKNUT

GUAGE

MOUNTING _ _-_/_ _ \/ BRACKET __

3/8 WASHER-"'-_ _ _ SHOULDER

GAUGE WHEEL _/_ BOLT

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Yourtractor isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired heightof cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES- disengage attachment

clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

"ENGAGED" POSITION

ATTACHMENT LIFT LEVER

ATTACHMENT CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 8

TO OPERATE ON HILLS

I_IL CAUTION: Do not drive up or down hills

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping isabsolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towing yourtractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of

tractor.

• Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengagetransmission, reverseaboveprocedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be su re hood isclosed and secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

with slopes greater than 15° and do not drive across any slope.

_/'5 HIGH POSITION

LOW

POSITION

OPERATION

FIG. 9

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction

with the ground and cause you to lose control of you rtractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oilwith tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• Tochange engine oil,see the Customer Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions foradditional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Besure freewheel control is inthe transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control out for acold engine start attempt. For a warm engine start attempt the choke control may not

be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for afew seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the

choke control in small steps allowing the engine to accept small changes in speed and toad, until the choke

control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then

continue to push the control in slowly. This may require an engine warm-up period from several seconds to

several minutes, depending on the temperature.

AUTOMATICTRANSMISSION WARM UP ° Before driving the unit in cold weather, the transmission

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can be used du ring the engine warm- up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

OPERATION

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

I_lk CAUTION: Neverengageordisengage

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure wilt remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See "TO TRAN SPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move th rottte control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

freewheel lever while the engine is run- ning.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side ofmower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start bytuming tothe right so that clippings wilt discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished

(See Fig. 10).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

FIG. 10

OPERATION

MULCHING MOWING TIPS

IMPORTANT: FORBEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade

quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when itis wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Cerfain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAXI_

FIG. 11

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