Craftsman 917276911 Owner’s Manual

Operator's Manual
CRRFTSMIIN°
GARDEN TRACTOR
26.0 HP, 54" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276911
This product has a low emission engine which operates differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mort - Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 19
Maintenance ........................................ 19
Service and Adjustments ..................... 23
Storage ................................................ 30
Troubleshooting ................................... 31
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY
2-YEAR ON TRACTOR
When used and maintained according to the operator's manual instructions, if this tractor fails due to a defect in material or workmanship within two years from the date of pur-
chase, call 1-800-4-MY-HOME® to arrange for free repair.
During the first 30 days of purchase, there will be no charge to service the product in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the product to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®. Tractor warranty coverage does not include:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to electri-
cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs necessary because of fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
The tractor battery, which is covered for only 90 days as stated below. 90-DAYS ON BATTERY
For ninety (90) days from the date of purchase, if the battery included with this tractor is
defective in material or workmanship (our testing proves it will not hold a charge), it will
be replaced free of charge.
During the first 30 days of purchase, there will be no charges to replace the battery in your home. For your convenience, in-home warranty service will still be available after
the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the battery to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®. All tractor and battery warranty coverage is void if this product is used for commercial or
rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
2
_,DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
,_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the
entire grass catcher, discharge guard, or
other safety devices in place and work- ing.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up
to occur. Clean any oil or fuel spillage
before operating or storing the machine.
Allow machine to cool before
storage.
3
I1. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neu-
tral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attach- ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommenda- tion for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con- tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable contain- er, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and re-
place with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra cau-
tion when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who
have been given rides in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons and Type: Unleaded Regular
Oil Type SAE 10W30(above 32°F)
API-SG-SL): SAE 5W30(below 32°F
Oil Capacity: W/Filter: 64 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH):
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
W/O Filter: 54 oz
Forward:
1st 1.58
2nd 1.14
3rd 1.77
4th 2.65 5th 3.38
6th 4.33
Reverse: 1.33
Min. CCA: 280 Case size: U1R
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesion-
al repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off
regular price of preventive maintenance
check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
(1) Wheel
Mower Front Wheel
(1) Locknut 3/8-16
(1) Shoulder Bolt
(1) 1-1/40.D. Washer
Mower
_l)(1)_ront Link (_
__:Oy(1) Anti-Swar Bar
(5) 1-3/16 O.D. Washers
(1) Oil Drain Tube For Future Use
(1) 3/40.D. Washers
(2) Small Retainer
Springs - 5/16
(2) Keys
__(2) Rear Lift Link
Assemblies
Mower Install Slope Sheet
Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(1) 9/16" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dashed lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals)
charge battery for minimum of one hour at
6-10 amps. (See "BATTERY" in Mainte- nance section of this manual for charging instructions).
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
_kWARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Be sure all the above steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Raise attachment lift lever to its highest position.
6. Removekeyfrombagand startthe engine(see"TOSTARTENGINE"in theOperationsectionof thismanual). Afterengine has started, move throttle
control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow. ASSEMBLE FRONT WHEEL TO MOWER
1. Using shoulder bolt, washer and Iocknut from parts bag, assemble front wheel to mower as shown. Tighten securely.
3. Remove plastic tie securing belt, bring belt forward and check belt for proper routing in all mower pulley grooves.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before slid-
ing mower under tractor.
4. Slide mower under tractor until it is
centered under tractor.
5. FIRST INSTALL ANTI-SWAY BAR (S).
From right side of mower, insert ant- sway bar into hole in transmission bracket (T).
INSTALL MOWER AND DRIVE BELT See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
engage parking brake.
1. Lower attachment lift lever to it's lowest position.
A CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly and engage in lowest position.
2. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to the right.
Pivot bar towards you and insert other end of bar into hole in rear
mower bracket (D). Move mower as needed to insert bar.
Secure with washer and retainer spring as shown.
9
6. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor
chassis and secure with washer and
retainer spring.
7. Repeat on opposite side of tractor.
8. ATTACH REAR LIFT LINKS (C) - Insert rod end of link assembly into hole in trac-
tor lift shaft suspension arm (L) and pivot
link down to mower. Lift rear corner of mower and position slot in link assembly
over pin on rear mower bracket (D) and secure with washer and retainer spring.
9. Repeat on opposite side of tractor.
10. Turn steering wheel to position wheels straight forward.
11 .ATTACH FRONT LINK (E) - Work from
left side of tractor. Insert rod end of link assembly through front hole in trac-
tor front suspension bracket (F) and secure with retainer spring (G) through
hole in link located behind the bracket.
12. Insert other end of link (E)into hole in front mower bracket (H) and secure with washer and retainer spring (J).
13. Disengage belt tension rod (K) from locking bracket (L).
14. Install belt onto engine clutch pulley (M).
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
10
02937
15. Engage belt tension rod (K) on locking bracket (L).
A CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
16. Raise attachment lift lever to highest position.
17. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product. Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged.
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls, their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe operat-
ing condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,,I
REVERSE NEUTRAL HIGH LOW SLOW
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROS)
CHOKE FAST
IGNITION SWITCH
MOWER LIFT
4'
LIGHTS ON FUEL BATTERY FORWARD PEDAL
REVERSE CRUISE CONTROL
CLUTCH/BRAKE
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury and/or property damage.
,_l,l{llll!,Jtl.,
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at-
tachments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THROTTLE CONTROL - Used to
control engine speed.
(E) ATTACHMENT CLUTCH SWITCH
- Used to engage the mower blades, or other attachments mounted to your trac-
tor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) GEARSHIFT LEVER - Selects the speed and direction of the tractor. (N) CHOKE CONTROL - Used when starting a cold engine. (P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower.
(Q) 12-VOLT POWER PORT- Used for 12-volt accessories.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the
way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make sure parking brake will
hold tractor secure.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever (J) to neutral posi-
tion.
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key
when leaving tractor to prevent unau- thorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position
(o).
(I) Attachment
Clutch Switch Pull Out To "Engage"
(O) Push-In to "Disengaged"
_CAUTION: Always stop tractor completely, as described above, and set
parking brake before leaving the operator's position.
14
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef- ficiency.
Full speed (fast) offers the best mower performance.
TO USE CHOKE CONTROL (N)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever (J).
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neu-
tral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
(B) determines the cutting height.
Put attachment lift lever in desired cut- ting height slot.
Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approximately
1 to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approxi- mate and may vary depending upon soil
conditions, height of grass and types of
grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro- priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TOOPERATEMOWER Yourtractor isequipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield (S)in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key
is placed in the ROS "ON" position. A_,WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
Only use if you are certain no children or
other bystanders will enter the mowing
area.
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
TO OPERATE ON HILLS A_,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake.
Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll
slightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift lever to its highest
position.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
Engine "ON" Position (Normal Operating)
16
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual. NOTE: Service reminder runs when the
ignition key is in any position but "STOP". For acurate reading, be sure key remains
in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until "FULl"
mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
A_:_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
17
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac-
tor. This will result in a more even distri- bution of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left
hand turns until finished.
r
( .,
J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.
18
MAINTENANCE RE_ORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EAC. 8 25 50 100 SEASON STORAGE
Check Brake Operation Check Tire Pressure
T
R Check Operator Presence & ROS Systern_
Check for Loose Fasteners
A
C ChecWReplace Mower Blades
T Lubrication Chart
0 Check Battery Level
R
Clean Battery and Terminals Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check En,qine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter
_ Clean Air Filter
G Clean Air Screen
I Inspect Muffler/Spark Arrester
N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
__ Re lace Fuel Filter
1 - Change more often when operating under a heavy load or 3 - Replace blades more often when mowing in sandy soil.
in high ambient temperatures, 4 - Not required if equipped with maintenance-free battery.
2 - Service more often when operating in dirty or dusty conditions.
USE ,OURS ,OURS ,OURS ,OURS
_1,2
v'
_m
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(!_ S_ Spindle Zerk Zerk
Front Wheel
Bearing zerk
Bearing zerk Engine
Steerinc
Sector Gear
Teeth
Mandrel
zerks
_General Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
19
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and
the attachment clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved by
the manufacturer of your tractor is hazard- ous, could damage your tractor and void
your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install new blade with stamped "THIS
SIDE UP" facing deck and mandrel as-
sembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat
treated.
Blade
Blade Bolt Assembly (Special)
Center Hole
ROS "ON" Position Engine "ON" Position
(Normal Operating)
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
20
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to "leak" power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro- leum jelly.
6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -1o -2; -1; ; 1; _o 1o 4;
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oJlviscc_art4e
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
Locked Position
Yellow Cap
Drain Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
21
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